The Effect of Solid-to-Liquid Ratio and Temperature on Mechanical Properties of Kaolin Geopolymer Ceramics

2015 ◽  
Vol 660 ◽  
pp. 23-27 ◽  
Author(s):  
Romisuhani Ahmad ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Kamarudin Hussin ◽  
Andrei Victor Sandu ◽  
Mohammed Binhussain ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Flexural Strength ◽  
Relative Density ◽  
Sodium Silicate ◽  
Sintered Sample ◽  
Liquid Ratio ◽  
Naoh Solution ◽  
Sample Range ◽  
Alkaline Activator

The effect of solid-to-liquid ratio and temperature on the mechanical properties of kaolin geopolymer ceramics are studied. Kaolin and alkaline activator were mixed with the solid-to-liquid ratio in the range of 0.8-1.2. Alkaline activator was formed by mixing the 12 M NaOH solution with sodium silicate at a ratio of 0.24. Kaolin geopolymer ceramic have been produced by using powder metallurgy (PM) technique. The samples were heated at different temperature started from 900 °C until 1200 °C and the strength were tested. The relative density and flexural strength of sintered sample range approximately 84%-95% and 20-90 MPa respectively. The result revealed that the optimum flexural strength was obtained at solid-to-liquid ratio of 1.0 and the samples heated at 1200 °C achieved the highest flexural strength (90 MPa).

Effect of Ultra High Molecular Weight Polyethylene (UHMWPE) as Binder and Sintering Temperature in Kaolin Geopolymer Ceramics on Flexural Strength

2016 ◽  
Vol 857 ◽  
pp. 412-415
Author(s):  
Romisuhani Ahmad ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Kamarudin Hussin ◽  
Andrei Victor Sandu ◽  
Mohammed Binhussain ◽  
...  
Keyword(s):  
Molecular Weight ◽  
Powder Metallurgy ◽  
Flexural Strength ◽  
High Molecular Weight ◽  
Sintering Temperature ◽  
Powder Metallurgy Method ◽  
Liquid Ratio ◽  
Naoh Solution ◽  
Alkaline Activator ◽  
Ultra High Molecular Weight

This paper present the flexural strength of kaolin geopolymer ceramics with addition of ultra-high molecular weight polyethylene (UHMWPE) as a binder. The effect of varying UHMWPE loading and different sintering temperature on kaolin geopolymer ceramics were evaluated. Kaolin and alkaline activator were mixed with the solid-to-liquid ratio of 1.0. Alkaline activator was formed by mixing the 8 M NaOH solution with sodium silicate at a ratio of 0.24. Addition of UHMWPE to the kaolin geopolymer ceramics are fabricated with UHMWPE loadings of 2, 4, 6 and 8 (wt. %) by using powder metallurgy method. The samples were heated at different temperature started from 900 °C until 1200 °C and the strength were tested. It was found that the flexural strength for the kaolin geopolymer ceramics with addition of UHMWPE were higher and generally increased with the increasing of UHMWPE loading. Similar trend was observed for the effect of sintering temperature. The result revealed that the optimum flexural strength was obtained at UHMWPE loading of 8 wt. % and the samples heated at 1200 °C achieved the highest flexural strength (49.15 MPa).

Effect of Fly Ash/Alkaline Activator Ratio and Sodium Silicate/NaOH Ratio on Fly Ash Geopolymer Coating Strength

2013 ◽  
Vol 594-595 ◽  
pp. 146-150 ◽  
Author(s):  
J. Liyana ◽  
Abdullah Mohd Mustafa Al Bakri ◽  
Kamarudin Hussin ◽  
C.M. Ruzaidi ◽  
A. Rashid Azura
Keyword(s):  
Fly Ash ◽  
Flexural Strength ◽  
Sodium Silicate ◽  
Sintering Temperature ◽  
Coating Material ◽  
Liquid Ratio ◽  
Alkali Activator ◽  
Alkaline Activator ◽  
Solid Liquid ◽  
Exposure Conditions

Fly ash geopolymer coating material potential used to protect surface used in exposure conditions. Ratio of fly ash/alkaline activator and Na2SiO3/NaOH play important parameter on determining the best flexural strength of geopolymer coating material. Fly ash and alkali activator (Al2O3/Na2SiO3) were mixed with the solids-to-liquid ratios in range of 1.0-3.0 and different ratios of Na2SiO3/NaOH (1.0-3.0) to prepare geopolymer coating material at constant NaOH concentration of 10 M. Effect of fly ash/alkaline activator ratio and Na2SiO3/NaOH on geopolymer coating was determined with respect to the highest flexural strength of the 1200oC sintering temperature of geopolymer coating substrates. The results concluded that the highest strength for fly ash geopolymer coating material is achieved 42 MPa when the solid/liquid ratio is 2.0 and the Na2SiO3/NaOH ratio is 2.5.

Fabrication and Microstructure of Clay-Based Geopolymer Ceramic Using Powder Metallurgy Method

2015 ◽  
Vol 754-755 ◽  
pp. 145-151 ◽  
Author(s):  
Nur Ain Jaya ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Che Mohd Ruzaidi Ghazali ◽  
Mohammed Binhussain ◽  
Kamarudin Hussin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Flexural Strength ◽  
Pore Structure ◽  
Glassy Phase ◽  
Total Porosity ◽  
Sintered Sample ◽  
Sem Analysis ◽  
Effect Of Temperature ◽  
Powder Metallurgy Method

Geopolymers can be transforms into ceramics upon sintering. This paper reports the effect of temperature on the mechanical properties and microstructure of Na based kaolin geopolymer ceramic. The Na2O.Al2O3.4SiO2was fabricated through powder metallurgy method. The geopolymers samples were exposed to temperature from 900 °C up to 1200 °C. The relative density, total porosity and flexural strength of sintered sample ranged approximately 84%-95%, 5.04%-15.73% and 20-70 MPa respectively. SEM analysis on as-sintered sample showed glassy phase while polished sample showed the pore structure and distribution. XRD results showed that nepheline appeared in all heated samples. Samples heated to 1200 °C achieved highest flexural strength and toughness of 70MPa due to the optimum density.

scholarly journals Mechanical Properties of Mortars Reinforced with Amazon Rainforest Natural Fibers

Materials ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 155
Author(s):  
Régis Pamponet da Fonseca ◽  
Janaíde Cavalcante Rocha ◽  
Malik Cheriaf
Keyword(s):  
Mechanical Properties ◽  
Flexural Strength ◽  
Natural Fibers ◽  
Construction Materials ◽  
Hot Water ◽  
Amazon Rainforest ◽  
Hot Water Treatment ◽  
Composite Binder ◽  
Naoh Solution ◽  
Reference Samples

The addition of natural fibers used as reinforcement has great appeal in the construction materials industry since natural fibers are cheaper, biodegradable, and easily available. In this work, we analyzed the feasibility of using the fibers of piassava, tucum palm, razor grass, and jute from the Amazon rainforest as reinforcement in mortars, exploiting the mechanical properties of compressive and flexural strength of samples with 1.5%, 3.0%, and 4.5% mass addition of the composite binder (50% Portland cement + 40% metakaolin + 10% fly ash). The mortars were reinforced with untreated (natural) and treated (hot water treatment, hornification, 8% NaOH solution, and hybridization) fibers, submitted to two types of curing (submerged in water, and inflated with CO2 in a pressurized autoclave) for 28 days. Mortars without fibers were used as a reference. For the durability study, the samples were submitted to 20 drying/wetting cycles. The fibers improved the flexural strength of the mortars and prevented the abrupt rupture of the samples, in contrast to the fragile behavior of the reference samples. The autoclave cure increased the compressive strength of the piassava and tucum palm samples with 4.5% of fibers.

Effect of Sintering Temperature on Microstructure and Mechanical Properties of Al2O3-TiC-ZrO2 Ceramic Composites

2012 ◽  
Vol 476-478 ◽  
pp. 1031-1035
Author(s):  
Wei Min Liu ◽  
Xing Ai ◽  
Jun Zhao ◽  
Yong Hui Zhou
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Relative Density ◽  
Sintering Temperature ◽  
Ceramic Composites ◽  
X Ray Diffraction ◽  
X Ray ◽  
Scanning Electron

Al2O3-TiC-ZrO2ceramic composites (ATZ) were fabricated by hot-pressed sintering. The phases and microstructure of the composites were studied by X-ray diffraction (XRD) and scanning electron microscopy (SEM). The relative density and mechanical properties (flexural strength, fracture toughness and Vicker’s hardness) of the composites were tested. The results show that the microstructure of the composites was the gray core-white rim. With the increase of sintering temperature, the relative density and mechanical properties of the composites increased first and then decreased. The composite sintered at 1705°C has the highest synthetical properties, and its relative density, flexural strength, fracture toughness and Vickers hardness are 98.3%,970MPa,6.0 MPa•m1/2and 20.5GPa, respectively.

Correlation between Na2SiO3/NaOH and NaOH Molarity to Flexural Strength of Geopolymer Ceramic

2015 ◽  
Vol 754-755 ◽  
pp. 152-156 ◽  
Author(s):  
Nur Ain Jaya ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Che Mohd Ruzaidi Ghazali ◽  
M. Binhussain ◽  
Kamarudin Hussin ◽  
...  
Keyword(s):  
Elevated Temperature ◽  
Flexural Strength ◽  
Sodium Hydroxide ◽  
Sodium Silicate ◽  
Alkali Activation ◽  
M 12 ◽  
Alkaline Activator

Clay based geopolymer ceramic were produced through the geopolymerisation process by the alkali activation of kaolin with an activator solution which is mixture of sodium silicate and sodium hydroxide and undergoes heating at elevated temperature. The concentration of NaOH used in this study was in the range of 6 M-12 M. The ratio of kaolin to alkaline activator used is 1.0. Three different ratios of Na2SiO3/NaOH of 0.16, 0.24 and 0.32 were used to investigate the optimum flexural strength. The samples were cured at 80 °C for 24 hours and sintered at temperatures ranging from 900 °C-1200 °C. The optimum flexural strength of 86.833 MPa is obtained when the ratios of Na2SiO3/NaOH is 0.24 with the NaOH concentration of 12M at 1200 °C.

Effects of Sintering Additives on the Microstructure and Mechanical Properties of Silicon Nitride Ceramics by GPS

2010 ◽  
Vol 105-106 ◽  
pp. 27-30 ◽  
Author(s):  
Wei Ru Zhang ◽  
Feng Sun ◽  
Ting Yan Tian ◽  
Xiang Hong Teng ◽  
Min Chao Ru ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Phase Transformation ◽  
Silicon Nitride ◽  
Porous Silicon ◽  
Flexural Strength ◽  
Relative Density ◽  
Sintering Additives ◽  
Microstructure And Mechanical Properties ◽  
Nitride Ceramics

Silicon nitride ceramics were prepared by gas pressure sintering (GPS) with different sintering additives, including La2O3, Sm2O3 and Al2O3. Effect of sintering additives on the phase-transformation, microstructure and mechanical properties of porous silicon nitride ceramics was investigated. The results show that the reaction of sintering additives each other and with SiO2 had key effects on the phase-transformation, grain growing and grain boundaries. With 9MPa N2 atmosphere pressure, holding 1h at 1850°C, adding 10wt% one of the La2O3, Sm2O3, Al2O3, porous silicon nitride was prepared and the relative density was 78%, 72%, 85% respectively. The flexural strength was less than 500MPa, and the fracture toughness was less than 4.8MPam1/2. Dropping compounds sintering additives, such as La2O3+Al2O3, Sm2O3+Al2O3 effectively improves the sintering and mechanical properties. The relative density was 99.2% and 98.7% with 10wt% compounds sintering additives. The grain ratio of length to diameter was up to 1:8. The flexural strength was more than 900MPa, and the fracture toughness was more than 8.9MPam1/2.

Microstructures and Mechanical Properties of B4C-TiB2 Composite Prepared by Hot Pressure Sintering

2010 ◽  
Vol 434-435 ◽  
pp. 50-53 ◽  
Author(s):  
Xin Yan Yue ◽  
Shu Mao Zhao ◽  
Liang Yu ◽  
Hong Qiang Ru
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Relative Density ◽  
Microstructural Analysis ◽  
Crack Deflection ◽  
Second Phase ◽  
Fine Grain ◽  
Pull Out ◽  
Microstructures And Mechanical Properties

B4C-TiB2 composite was prepared using hot pressure sintering. The microstructures and mechanical properties of the B4C-TiB2 composite were investigated. The B4C-TiB2 composite with 43 mass % TiB2 showed the optimized properties. The relative density, hardness, flexural strength and fracture toughness of that were 98.2 %, 25.9 GPa, 458 MPa and 8.7 MPa•m1/2, respectively. A number of toughening mechanisms, including fine grain, crack deflection and grain pull-out, were observed during microstructural analysis of the composite. The fracture mode of the B4C-TiB2 composite was greatly affected by the existence of the second phase of TiB2.

Effect of Iron Additive on the Sintering Behavior of Hot-Pressed ZrC-W Composites

2008 ◽  
Vol 368-372 ◽  
pp. 1764-1766 ◽  
Author(s):  
Yu Jin Wang ◽  
Lei Chen ◽  
Tai Quan Zhang ◽  
Yu Zhou
Keyword(s):  
Mechanical Properties ◽  
Fracture Toughness ◽  
Flexural Strength ◽  
Relative Density ◽  
Sintering Temperature ◽  
Sintering Behavior ◽  
Hot Press ◽  
Sintering Additive ◽  
Microstructure And Mechanical Properties ◽  
Hot Press Sintering

The ZrC-W composites with iron as sintering additive were fabricated by hot-press sintering. The densification, microstructure and mechanical properties of the composites were investigated. The incorporation of Fe beneficially promotes the densification of ZrC-W composites. The relative density of the composite sintered at 1900°C can attain 95.3%. W2C phase is also found in the ZrC-W composite sintered at 1700°C. The content of W2C decreases with the increase of sintering temperature. However, W2C phase is not identified in the composite sintered at 1900°C. The flexural strength and fracture toughness of the composites are strongly dependent on sintering temperature. The flexural strength and fracture toughness of ZrC-W composite sintered at optimized temperature of 1800°C are 438 MPa and 3.99 MPa·m1/2, respectively.

Adhesiveness of Kaolin Based Coating Material on Lumber Wood

2016 ◽  
Vol 673 ◽  
pp. 47-54 ◽  
Author(s):  
Shamala Ramasamy ◽  
Kamarudin Hussin ◽  
Mohd Mustafa Al Bakri Abdullah ◽  
Che Mohd Ruzaidi Ghazali ◽  
Andrei Victor Sandu ◽  
...  
Keyword(s):  
Sodium Chloride ◽  
Sodium Silicate ◽  
Chloride Solution ◽  
Sodium Chloride Solution ◽  
Source Material ◽  
Wood Substrate ◽  
Liquid Ratio ◽  
Morphological Studies ◽  
Alkaline Activator ◽  
Solid Liquid

Kaolin, widely used aluminosilicate source material was added with alkaline activator solution, creating geopolymer coating paste.Optimum design for kaolin based coating using geopolymer technology was studied. The work was to analyses the effect of solid liquid ratio, sodium silicate and sodium chloride ratio and sodium chloride molarity on its adhesive performances on lumber wood substrate. Upon observation, coating with 0.9 solid/liquid ratio, 0.45 sodium silicate/sodium chloride ratio and sodium chloride solution with 6M molarity shows promising adhesive strength. These results were further evident with morphological studies.

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