Modelling and Optimization for Cutting Forces in Ultrasonic-Assisted Drilling of Soda Glass

2018 ◽  
Vol 775 ◽  
pp. 487-492
Author(s):  
Abdallah Abdelkawy ◽  
Mohab Hossam ◽  
Hassan El-Hofy
Keyword(s):  
Thrust Force ◽  
Spindle Speed ◽  
Cutting Fluid ◽  
Soda Glass ◽  
Ultrasonic Assisted ◽  
Abrasive Tools ◽  
The Mean ◽  
Conventional Drilling ◽  
Different Levels ◽  
Modelling And Optimization

Ultrasonic-Assisted Drilling (UAD) is a promising technology used for machining difficult-to-cut materials. In this work, an experimental investigation and statistical analysis are used to study the characteristics UAD and conventional drilling (CD) of soda glass using diamond abrasive tools. Statistically designed experiments were conducted using cutting fluid at different levels of tool feed rate, spindle speed, and tool abrasive-concentration. The mean thrust force and moment were considered the main responses. The significant drilling factors and their interactions were identified by modelling the process parameters and the output responses. The statistical models and optimum levels are determined. The ultrasonic application showed a significant effect on reducing the feed forces and drilling moment. Spindle speed is significant factor on thrust force and moment. The models error is less that 9%.

The Effect of Cutting Force Vibration on Machining Quality for Reaming ZL102 Alloy with PCD Step Reamer

2018 ◽  
Vol 764 ◽  
pp. 279-290
Author(s):  
X.D. Wang ◽  
W.L. Ge ◽  
Y.G. Wang
Keyword(s):  
Surface Roughness ◽  
Cutting Force ◽  
Cutting Forces ◽  
Thrust Force ◽  
Maximum Amplitude ◽  
Spindle Speed ◽  
Machining Process ◽  
Cutting Fluid ◽  
Hole Quality ◽  
Force Vibration

The characteristics of cutting forces vibration and its effects to the hole quality in reaming aluminum cast alloy using a poly-crystalline diamond (PCD) step reamer in dry and wet conditions were studied. First, centrifugal force vibration model of the PCD step reamer during machining process was established and through the analysis of the model, it can be concluded that the maximum amplitude of the vibration is positively related to the angular velocity of the reamer. Then, thrust force and cutting torque were measured by a Kistler Dynamometer during reaming process and these vibration frequency and amplitude were analyzed by fast Fourier transformation (FFT). Hole quality was evaluated by hole diameter and surface roughness. Results show that, as the spindle speed increases, the stability of thrust force and cutting torque deteriorates gradually, and there was a severe vibration in the cutting force and the surface roughness when the spindle speed reached 10000 rpm in wet and 7000 rpm in dry cutting conditions. Compared the variation of hole surface roughness and vibration characteristic of cutting forces, it can be observed that the trends are very consistent, the surface roughness deteriorates when cutting forces become unstable. Therefore,the cutting forces stability was an important factor that influence the hole quality. Cutting fluid has a positive effect to stabilize the reaming process and was beneficial to improve the hole quality.

Optimasi Multirespon Gaya Tekan Dan Momen Torsi Pada Penggurdian Material Komposit Glass Fiber Reinforce Polymer (Gfrp) yang Ditumpuk Dengan Material Stainless Steel (SS) Menggunakan Metode Algoritma Genetika

2019 ◽  
Vol 9 (01) ◽  
pp. 1-5
Author(s):  
Angga Sateria
Keyword(s):  
Stainless Steel ◽  
Glass Fiber ◽  
Process Parameters ◽  
Feed Rate ◽  
Thrust Force ◽  
Spindle Speed ◽  
Quality Characteristic ◽  
Drilling Process ◽  
Glass Fiber Reinforced ◽  
Different Levels

Glass fiber reinforced polymer (GFRP)-stainless steel stacks used in the aircraft structural components. The assembly process of this components requires mechanical joining using bolt and nut. The drilling process is commonly used for producing hole to position the bolt correctly. Thrust force and torque are responses that used to evaluate the performance of drilling process. The quality characteristic of these responses are “smaller-is-better.” The aim of this experiment is to identify the combination of process parameters for achieving required multiple performance characteristics in drilling process of GFRP-stainless steel stacks materials. The three important process parameters, i.e., point angle, spindle speed, and feed rate were used as input parameters. Point angle was set at two different levels, whilethe other two were set at three different levels. Hence, a 2 x 3 x 3 full factorial was used as designexperiments. The experiments were replicated two times. The optimization was conducted by using genetic algorithm method. The minimum thrust force and torque could be obtained by using point angle, spindle speed and feed rate of 118o, 2383 rpm, 62 mm/min respectively.

scholarly journals Characterization of Thrust Force, Temperature, Chip Morphology and Power in Ultrasonic-assisted Drilling of Aluminium 6061

2021 ◽  
Author(s):  
Amin Moghaddas
Keyword(s):  
Feed Rate ◽  
Thrust Force ◽  
Chip Morphology ◽  
High Amplitude ◽  
Spindle Speed ◽  
Drilling Parameters ◽  
Out Of Sample ◽  
Ultrasonic Assisted ◽  
Turning Center ◽  
Chip Size

Abstract In this study, a special resolution V design and Response surface methodology (RSM) were used to characterize the ultrasonic-assisted drilling (UAD) process of Aluminum 6061. This characterization was done through developing mathematical models to study the effect of ultrasonic and drilling parameters including spindle speed, feed rate and amplitude on thrust force, temperature, chip morphology and power. The tests were done using an industrially hardened non-rotating UAD system mounted in a CNC turning center. The analysis of variance (ANOVA) was used to find significant parameters of thrust force, temperature, chip morphology and power. Then, for all responses, the optimum drilling parameters that provide desired solutions for all responses were obtained. This was followed by out-of-sample testing to verify the accuracy of the developed models. The results of this study showed that in UAD of aluminum, the minimum values of thrust force and chip size were obtained at low spindle speed, low feed rate and high amplitude. The results also showed that amplitude was not a significant parameter affecting the tool temperature and cannot be used to analyze the effect of ultrasonic vibrations on generated heat during UAD. Instead, the interaction of amplitude and feed rate was significant and should be considered in the analysis. Finally, minimum consumed power, specially at higher amplitudes, can be obtained using high spindle speed and low feed rate.

Comparison of Thrust Force in Ultrasonic Assisted Drilling and Conventional Drilling of Aluminum Alloy

2016 ◽  
Vol 861 ◽  
pp. 38-43 ◽  
Author(s):  
Xiao Feng Li ◽  
Zhi Gang Dong ◽  
Ren Ke Kang ◽  
Yi Dan Wang ◽  
Jin Ting Liu ◽  
...  
Keyword(s):  
Aluminum Alloy ◽  
Vibration Amplitude ◽  
Complex Shape ◽  
Thrust Force ◽  
Drill Bit ◽  
Twist Drill ◽  
Drilling Force ◽  
Drilling Parameters ◽  
Ultrasonic Assisted ◽  
Conventional Drilling

The origin of drilling force in drilling with twist drill is quite complicated owning to the complex shape of the drill bit cutting edges. In this paper, the drilling experiments both with and without the ultrasonic were designed and conducted on aluminum alloy with pre-drilled hole. The drilling force was tested and the different effects between the cutting edges of the twist drill on the drilling force were analyzed under various drilling parameters including the spindle speed, feed rate and vibration amplitude. The drilling force of conventional drilling (CD) and ultrasonic assisted drilling (UAD) was characterized and the roles of the ultrasonic vibration in drilling were discussed.

OVARIAN ASCORBIC ACID DEPLETION TEST FOR LUTEINIZING HORMONE

1967 ◽  
Vol 56 (4) ◽  
pp. 619-625 ◽  
Author(s):  
Hans Jacob Koed ◽  
Christian Hamburger
Keyword(s):  
Ascorbic Acid ◽  
Luteinizing Hormone ◽  
Dose Response ◽  
Response Curve ◽  
Dose Response Curve ◽  
Human Origin ◽  
Response Curves ◽  
Significant Difference ◽  
The Mean ◽  
Different Levels

ABSTRACT Comparison of the dose-response curves for LH of ovine origin (NIH-LH-S8) and of human origin (IRP-HMG-2) using the OAAD test showed a small, though statistically significant difference, the dose-response curve for LH of human origin being a little flatter. Two standard curves for ovine LH obtained with 14 months' interval, were parallel but at different levels of ovarian ascorbic acid. When the mean ascorbic acid depletions were calculated as percentages of the control levels, the two curves for NIH-LH-S8 were identical. The use of standards of human origin in the OAAD test for LH activity of human preparations is recommended.

scholarly journals Effect of Cutting Parameters and Tool Geometry on the Performance Analysis of One-Shot Drilling Process of AA2024-T3

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 854
Author(s):  
Muhammad Aamir ◽  
Khaled Giasin ◽  
Majid Tolouei-Rad ◽  
Israr Ud Din ◽  
Muhammad Imran Hanif ◽  
...  
Keyword(s):  
Feed Rate ◽  
Surface Defects ◽  
Thrust Force ◽  
Cutting Tools ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Spindle Speed ◽  
Machining Process ◽  
Tool Geometry ◽  
Drilling Process

Drilling is an important machining process in various manufacturing industries. High-quality holes are possible with the proper selection of tools and cutting parameters. This study investigates the effect of spindle speed, feed rate, and drill diameter on the generated thrust force, the formation of chips, post-machining tool condition, and hole quality. The hole surface defects and the top and bottom edge conditions were also investigated using scan electron microscopy. The drilling tests were carried out on AA2024-T3 alloy under a dry drilling environment using 6 and 10 mm uncoated carbide tools. Analysis of Variance was employed to further evaluate the influence of the input parameters on the analysed outputs. The results show that the thrust force was highly influenced by feed rate and drill size. The high spindle speed resulted in higher surface roughness, while the increase in the feed rate produced more burrs around the edges of the holes. Additionally, the burrs formed at the exit side of holes were larger than those formed at the entry side. The high drill size resulted in greater chip thickness and an increased built-up edge on the cutting tools.

scholarly journals Pre-selection of apple seedlings for partial powdery mildew (Podosphaera leucotricha Ell. et Ev. /Salm./) resistance

2011 ◽  
Vol 50 (No. 2) ◽  
pp. 65-69 ◽  
Author(s):  
J. Blažek
Keyword(s):  
Powdery Mildew ◽  
First Year ◽  
Podosphaera Leucotricha ◽  
Green House ◽  
Healthy State ◽  
The Mean ◽  
Resistant Genotypes ◽  
Different Levels ◽  
Final Selection ◽  
Selection Of

Incidences of powdery mildew were repeatedly evaluated for two years on 1 420 young seedlings of 20 progenies (of different levels of mildew susceptibility) in a green house, and then for 10 years on 642 seedlings in an orchard. Part of the seedlings in the orchard were pre-selected for the characteristic and others not. Except for the first scoring done in the first year, there was no correlation between mildew incidence on individual seedlings in the green house and their mean performance in the orchard. The seedlings with scores above 6 (resistant or tolerant) at the first stage of evaluation in the green house, however, yielded four times more desirable seedlings after final selection in the orchard than the mean of the total. The progenies that had a better healthy state as a whole yielded more partially resistant genotypes than those with low mean scores. Therefore, the progenies that most rapidly develop infestation on the whole lot should be discarded, whereas those that retain a healthy state longer should be subjected to individual selection according to the previous item.

Experiments of Drilling Titanium Alloy with Varying Operation Parameters

2017 ◽  
Vol 748 ◽  
pp. 254-258
Author(s):  
Chang Yi Liu ◽  
Bai Shou Zhang ◽  
Suman Shrestha
Keyword(s):  
Titanium Alloy ◽  
Feed Rate ◽  
Thrust Force ◽  
Maximum Amount ◽  
Spindle Speed ◽  
Drilling Process ◽  
Process Variables ◽  
Experimental Cutting ◽  
Operation Parameters ◽  
Titanium Alloy Ti6al4v

Drilling experiments of titanium alloy Ti6Al4V were conducted. Taking the speed and feed as the process variables, a set of experimental cutting forces are obtained and compared. From the experimental results it is concluded that within the experimental extent the thrust force and torque of drilling process rises with the feed rate. The lower spindle speed resulted in the greater amount of thrust. Feed rates have greater influence on the thrust force than the spindle speed. The combination of greater feed rate and lower spindle speed results in the maximum amount of thrust. However, combination of greater feed rate and spindle speed resulted in maximum amount of torque.

scholarly journals MEAN SURFACE TEMPERATURE OF JAPANESE QUAIL EXPOSED TO DIFFERENT LEVELS OF AIR VELOCITY AND TEMPERATURE AT START OF LAY

2020 ◽  
Vol 4 (2) ◽  
pp. 15-18
Author(s):  
Tatiany Carvalho dos Santos ◽  
Richard Stephen Gates ◽  
Ilda De Fátima Ferreira Tinôco ◽  
Sérgio Zolnier ◽  
Letícia Cibele da Silva Ramos Freitas
Keyword(s):  
Surface Temperature ◽  
Air Temperature ◽  
Japanese Quail ◽  
Systems Engineering ◽  
Air Velocity ◽  
Agricultural Engineering ◽  
Initial Stage ◽  
Different Temperatures ◽  
The Mean ◽  
Different Levels

The objective of this study was to evaluate the effect of different air velocities and temperature at the feeder on mean surface temperature of Japanese quail during the initial stage of laying. The experiment was carried out at the Center for Research in Environment and Agroindustry Systems Engineering (AMBIAGRO), Department of Agricultural Engineering, Federal University of Viçosa, Viçosa/MG, Brazil. A total of 216 Japanese quail in the initial laying phase were placed in four environmental chambers with different temperatures and air velocity, where they were housed and distributed randomly in 2 galvanized wire cages, with 3 partitions each and 27 birds/cage, and a density of approximately 155.6 cm²/bird. The experimental design consisted of randomized blocks with replications of two treatments (air velocity at the feeder: 0, 1, 2, and 3 m/s and air temperature: 17, 23, 29 and 35°C). The mean surface temperature was analyzed by Two-Way ANOVA, with treatment means separated by the Tukey test (P < 0.05). There was a significant positive correlation between air temperature and mean surface temperature (MST). Air velocity is important in removing heat from the surface of birds.

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