A Study of an Effect on Moisture from 3D Printer Filament Drying Processes

2021 ◽  
Vol 902 ◽  
pp. 101-106
Author(s):  
Khompee Limpadapun ◽  
Jenjira Sukmanee
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
3D Printer ◽  
Drying Process ◽  
Humid Air ◽  
Air Drying ◽  
Moisture Desorption ◽  
Manufacturing Problems

This study investigated characteristics of moisture desorption for polylactic acid (PLA) filaments. The filaments tend to absorb moisture from humid air, led to moisten filaments. The absorption of even small amounts of moisture by filaments during storage and/or 3D printing, degraded the quality of final parts, and therefore, caused manufacturing problems. In this work, the filaments were subjected to humid conditions to achieve various moisture concentrations (0.75, 1.3 and 1.87 wt.%). Warm air-drying processes are used to reduce the moisture for different times (1, 2, 3, 4, 5 and 6 hours) and temperature (40, 50 and 60 °C). It was founded that the moisture from the polylactic acid (PLA) filaments can be discovered the moisture by use 60 degree of temperature in 5 hours warm air-drying process.

scholarly journals Supercritical Impregnation of PLA Filaments with Mango Leaf Extract to Manufacture Functionalized Biomedical Devices by 3D Printing

Polymers ◽  
2021 ◽  
Vol 13 (13) ◽  
pp. 2125
Author(s):  
José María Rosales ◽  
Cristina Cejudo ◽  
Lidia Verano ◽  
Lourdes Casas ◽  
Casimiro Mantell ◽  
...  
Keyword(s):  
Antioxidant Activity ◽  
3D Printing ◽  
Polylactic Acid ◽  
Leaf Extract ◽  
Three Dimensional ◽  
3D Printer ◽  
Pharmacological Properties ◽  
Bioactive Properties ◽  
Supercritical Impregnation ◽  
Mango Leaves

Polylactic Acid (PLA) filaments impregnated with ethanolic mango leaves extract (MLE) with pharmacological properties were obtained by supercritical impregnation. The effects of pressure, temperature and amount of extract on the response variables, i.e., swelling, extract loading and bioactivity of the PLA filaments, were determined. The analysis of the filaments biocapacities revealed that impregnated PLA filaments showed 11.07% antidenaturant capacity and 88.13% antioxidant activity, which after a 9-day incubation shifted to 30.10% and 9.90%, respectively. Subsequently, the same tests were conducted on printed samples. Before their incubation, the printed samples showed 79.09% antioxidant activity and no antidenaturant capacity was detected. However, after their incubation, the antioxidant activity went down to only 2.50%, while the antidenaturant capacity raised up to 23.50%. The persistence of the bioactive properties after printing opens the possibility of using the functionalized PLA filaments as the feed for a three-dimensional (3D) printer.

scholarly journals Study of the Influence of Technological Parameters on Generating Flat Part with Cylindrical Features in 3D Printing with Resin Cured by Optical Processing

Polymers ◽  
2020 ◽  
Vol 12 (9) ◽  
pp. 1941
Author(s):  
Aurel Tulcan ◽  
Mircea Dorin Vasilescu ◽  
Liliana Tulcan
Keyword(s):  
3D Printing ◽  
Flat Surface ◽  
Coordinate Measuring Machine ◽  
3D Printer ◽  
Light Control ◽  
Technological Parameters ◽  
Optical Processing ◽  
Measuring Machine ◽  
The Impact

The objective of this paper is to determine how the supporting structure in the DLP 3D printing process has influences on the characteristics of the flat and cylindrical surfaces. The part is printed by using the Light Control Digital (LCD) 3D printer technology. A Coordinate Measuring Machine (CMM) with contact probes is used for measuring the physical characteristics of the printed part. Two types of experiment were chosen by the authors to be made. The first part takes into consideration the influence of the density of the generated supports, at the bottom of the printed body on the characteristics of the flat surface. In parallel, it is studying the impact of support density on the dimension and quality of the surface. In the second part of the experiment, the influence of the printed supports dimension on the flatness, straightness and roundness of the printed elements were examined. It can be observed that both the numerical and dimensional optimum zones of the support structure for a prismatic element could be determined, according to two experiments carried out and the processing of the resulting data. Based on standardized data of flatness, straightness and roundness, it is possible to put in accord the values determined by measurement within the limits of standardized values.

scholarly journals Effects of hot air drying process on lipid quality of whelks Neptunea arthritica cumingi Crosse and Neverita didyma

2019 ◽  
Vol 56 (9) ◽  
pp. 4166-4176 ◽  
Author(s):  
Kai-Qi Gang ◽  
Zi-Xuan Wu ◽  
Da-Yong Zhou ◽  
Qi Zhao ◽  
Xin Zhou ◽  
...  
Keyword(s):  
Drying Process ◽  
Hot Air Drying ◽  
Air Drying ◽  
Hot Air ◽  
Lipid Quality

scholarly journals The Influence of Different Slicer Software on 3d Printing Products Accuracy and Surface Roughness

2021 ◽  
Vol 12 (2) ◽  
pp. 371-380
Author(s):  
Sally Cahyati ◽  
◽  
Haris Risqy Aziz
Keyword(s):  
Surface Roughness ◽  
Additive Manufacturing ◽  
3D Printing ◽  
3D Model ◽  
High Surface ◽  
3D Printer ◽  
Layer By Layer ◽  
Additive Manufacturing Technology ◽  
Printing Machine

Rapid Prototyping (RP) is a manufacturing process that produces a 3D model CAD to be a real product rapidly by using additive manufacturing technology. In this case, the product will print layer by layer uses a 3D printer machine. The 3D printer requires slicer software to convert CAD data into data that a 3D printer machine can read. Research is done to analyze the effect of three kinds of slicer software on 3D printing objects on the accuracy and surface roughness of the product. The 3D model CAD is sliced using three different slicer software, namely Ideamaker, Repetier Host, and Cura. The slice model result from each slicer will be printed on a 3D printer machine with the same process parameters to be compared. Then the product's dimensional and surface roughness will be measured to determine the effect of each slicer on product quality. The best quality of the product reflected the most suitable slicer software for the 3D printing machine that used. The best results achieved by Cura slicer because it has resulted in small dimensional deviations (max 0,0308±0,0079) and stabile high surface roughness of the product (max 1,585+059).

Emissions from the fused filament fabrication 3D printing with lignocellulose/polylactic acid filament

BioResources ◽  
2020 ◽  
Vol 15 (4) ◽  
pp. 7560-7572
Author(s):  
Qianqian Zhu ◽  
Qian Yao ◽  
Jun Liu ◽  
Jianzhong Sun ◽  
Qianqian Wang
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
Test Chamber ◽  
Atmospheric Particulate Matter ◽  
Gas Chromatography Mass Spectrometry ◽  
Heating Process ◽  
3D Printer ◽  
Fused Filament Fabrication ◽  
Pyrolysis Gas ◽  
Vocs Emission

The application of Fused Filament Fabrication (FFF) 3D printing for offices, educational institutions, and small prototyping businesses has recently attracted increased attention. Thermal-fused filaments could emit potentially hazardous atmospheric particulate matter (PM) and volatile organic compounds (VOCs). This study evaluated the particle and VOCs emission characteristics of an FFF 3D printer with lignocellulose/polylactic acid (PLA) filament to reduce emissions. The PM2.5, PM0.2-10, and VOCs emission behaviors of the FFF 3D printer with a lignocellulose/PLA filament were investigated in a test chamber under different printing conditions. Pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) was applied to analyze the formation of VOCs from lignocellulose/PLA filaments. Analysis indicated that particle formation dominated the heating process, whereas VOCs were mainly released during the printing process. The results further showed that printing at higher relative humidity and high filament feeding temperatures triggered higher VOCs emissions. In addition, high humidity facilitated particle agglomeration and reduced PM concentration. Printing at higher filament feeding temperatures also resulted in high particle emissions. Finally, Py-GC/MS analysis determined the decomposition products of the lignocellulose/PLA filament corresponding to the main ingredients of VOCs.

scholarly journals Quality Assessment of Air-dried Teakwood Boards Using Moisture Content Gradients

2016 ◽  
Vol 24 (0) ◽  
Author(s):  
Djeison Cesar Batista ◽  
José Tarcísio da Silva Oliveira ◽  
Rená Porto Pizetta ◽  
Vinicius Munaldi Lube
Keyword(s):  
Moisture Content ◽  
Average Moisture Content ◽  
Drying Process ◽  
Air Drying ◽  
Kiln Drying ◽  
Moisture Meter ◽  
Environment Control ◽  
Moisture Content Gradient

ABSTRACT The determination of moisture content gradients is one of the most important steps for assessing the quality of wood drying. The general aim of this work was to study the quality of air-dried teakwood boards according to the gradients of moisture content in thickness and length. Six representative boards (40 × 180 × 2,300 mm) were sampled from a stack air-dried under shelter, divided into 30 equal parts in length and measured with a resistance moisture meter, resulting in four treatments: two depths (1/4 and 1/2 thickness) and two surfaces (inner and outer) of measurement. As main results, we can conclude that the air-drying quality can be considered good, mainly for two reasons: i) the average moisture content gradients in thickness were comparable to those reported in literature for kiln-drying of less thick boards; ii) the range of average moisture content among boards (2.5 p.p.) was satisfactory for a drying process carried out without environment control. Length moisture content gradient was completely different from that reported in literature, in which no board tops had smaller moisture content than the parts comprehended in between the tops.

scholarly journals 3D printed mask extenders as a supplement to isolation masks to relieve posterior auricular discomfort: an innovative 3D printing response to the COVID-19 pandemic

2020 ◽  
Author(s):  
Zachary O’Connor ◽  
Daniel Huellewig ◽  
Peeti Sithiyopasakul ◽  
Jason Morris ◽  
Connie Gan ◽  
...  
Keyword(s):  
3D Printing ◽  
Polylactic Acid ◽  
Healthcare Workers ◽  
Constant Pressure ◽  
Healthcare Providers ◽  
3D Printer ◽  
Institutional Review ◽  
3D Printers ◽  
3D Printed ◽  
Skin Pressure

Abstract Purpose: Many commonly used mask designs are secured by elastic straps looping around the posterior auricular region. This constant pressure and friction against the skin may contribute to increased wearer pain, irritation, and discomfort. The purpose of this work is to report a modified 3D printed mask extender to alleviate discomfort and increase mask wearability by relieving posterior auricular pressure from isolation masks.Methods: Our institutional review board designated this project as non-human research and exempt. As part of resourcing 3D printing laboratories along with individual 3D printers to provide resources to healthcare workers, mask extenders were printed to relieve posterior auricular pressure from individuals wearing isolation masks. The authors modifed an existing mask extender, increasing its length with accompanying peripheral rungs for isolation mask securement. 3D printing was performed with Ultimaker S5 (Ultimaker B.V.; Geldermalsen, Netherlands) and CR-10 (Creality3D; Shenzhen, China) 3D printers using polylactic acid filaments. The author’s modified extended mask extenders were printed and freely delivered to healthcare workers (physicians, nurses, technologists, and other personnel) at the authors’ institution. Results: The final mask extender design was printed with the two 3D printers with a maximum 7 straps printed simultaneously on each 3D printer. Mean print times ranges from 105 minutes for the Ultimaker S5 printer and 150 minutes for the CR-10. 475 mask extenders were delivered to healthcare workers at the authors’ institution, with the demand far exceeding the available supply. Conclusion: We offer a modification of a 3D printed mask extender design that decreases discomfort and increases the wearability of isolation mask designs with ear loops thought to relieve posterior auricular skin pressure and ability to control strap tension. The design is simple, produced with inexpensive material (polylactic acid), and have been well-received by healthcare providers at our institution

Investigation of Delta Robot 3D Printer for a Good Quality of Printing

2017 ◽  
Vol 870 ◽  
pp. 164-169 ◽  
Author(s):  
Cheng Tiao Hsieh
Keyword(s):  
3D Printing ◽  
Low Cost ◽  
Standard Procedure ◽  
Smart Manufacturing ◽  
The Internet ◽  
3D Printer ◽  
Printing Industry ◽  
Manufacturing Environment ◽  
3D Printers

Within this couple of years, a group of skilled people called “Maker” are interested in building everything by themselves. They attempt to develop a small manufacturing environment where allows people to execute a low cost fabrication task. In order to achieve this goal, they utilized flexible and smart manufacturing machines like 3D printers, laser cutter and small CNC. Especially 3D printer, its excellent performances had grasped many government administrators’ attention and developing 3D printing industry has become an important policy of many countries. Some of 3D printing patents have been expired within recent years. This event makes opens sources of 3D printers grow very fast. The Kossel Mini, Rostock and Prusa i3 are the typical examples. All of development kits of the above printers can be freely obtained from the Internet. This event makes a low cost fabrication become possible. However, the quality of their printed parts is dependent on a series of calibrations. The calibrations include defining the dimensions of hard frame of the printer, configuring firmware and setting building parameters of software. In order to let users to go through entire calibrating process, this paper proposed a standard procedure to calibrate Kossel Mini as well as make it print a good quality part.

scholarly journals Analysis of Mechanical Properties of Polylactic Acid Using a New 3D Printer Nozzle

2018 ◽  
Vol 15 (2) ◽  
pp. 666-675
Author(s):  
Nor Aiman Sukindar ◽  
Mohd Khairol Anuar Mohd Ariffin ◽  
B. T. Hang Tuah Baharudin ◽  
Che Nor Aiza Jaafar ◽  
Mohd Idris Shah Ismail
Keyword(s):  
Mechanical Properties ◽  
3D Printing ◽  
Polylactic Acid ◽  
Low Cost ◽  
Three Dimensional ◽  
Extrusion Process ◽  
3D Printer ◽  
Layer By Layer ◽  
The Stability ◽  
Stability And Accuracy

Additive manufacturing, also known as three-dimensional (3D) printing, is the process of developing 3D products in a layer-by-layer manner using filament as a material feedstock to create a solid structure. Owing to its unique properties and advantages, which include biodegradability and printing speed, polylactic acid is one of the most common 3D printing extrusion materials. While a considerable attention has been paid to the manipulation of process parameters in order to achieve desired finished product quality, to date less research has been performed on improving the hardware systems of low-cost 3D printers. This study focuses on fabricating the 3D printer nozzle parts, with an emphasis on die angle, nozzle diameter, liquefier design, and insulator composition. Modifying the properties of these components from the conventional nozzle, it is possible to optimize the stability and accuracy of the extrusion process, leading to better-quality printed products. To demonstrate the capability of the new nozzle, its tensile and compressive strengths were compared to those of a conventional nozzle. The obtained results proved that the proposed augmentations to the nozzle system lead to finished products with improved mechanical properties.

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