Influence of the Thermal Parameters on the Microstructure, Corrosion Resistance and Hardness on the Unidirectional Solidification of Al-10wt% Si-5wt% Cu Alloy

2020 ◽  
Vol 1012 ◽  
pp. 308-313
Author(s):  
Givanildo Alves dos Santos ◽  
Alexandre Neves Ribeiro ◽  
Mauricio Silva Nascimento ◽  
Carlos Frajuca ◽  
Francisco Yastami Nakamoto ◽  
...  

This study aims to correlate thermal parameters in the directional solidification of Al-10wt% Si-5wt% Cu alloy with the resulting microstructure and, in addition, with hardness and corrosion resistance. The results include primary dendritic arm spacing (PDAS), tip growth rate (VL), cooling rate (TR), scanning electron micrographs (SEM), hardness values and corrosion resistance parameters obtained by electrochemical impedance spectroscopy (EIS) and by the Tafel extrapolation method, conducted in 3% (m/v) NaCl solution at room temperature. The results show that coarser PDAS exhibit a tendency to increase in corrosion resistance, except in the positions with higher concentrations of the intermetallic compound Al2Cu, that surrounded by an aluminum rich phase tends to have a higher resistance to corrosion. The hardness values remained constant.

2013 ◽  
Vol 83 (5) ◽  
pp. 864-869 ◽  
Author(s):  
Elisa J. Kassab ◽  
José Ponciano Gomes

ABSTRACT Objective: To assess the influence of fluoride concentration on the corrosion behavior of nickel titanium (NiTi) superelastic wire and to compare the corrosion resistance of NiTi with that of beta titanium alloy in physiological solution with and without addition of fluoride. Materials and Methods: NiTi corrosion resistance was investigated through electrochemical impedance spectroscopy and anodic polarization in sodium chloride (NaCl 0.15 M) with and without addition of 0.02 M sodium fluoride (NaF), and the results were compared with those associated with beta titanium. The influence of fluoride concentration on NiTi corrosion behavior was assessed in NaCl (0.15 M) with and without 0.02, 0.04, 0.05, 0.07, and 0.12 M NaF solution. Galvanic corrosion between NiTi and beta titanium were investigated. All samples were characterized by scanning electron microscopy. Results: Polarization resistance decreased when NaF concentration was increased, and, depending on NaF concentration, NiTi can suffer localized or generalized corrosion. In NaCl solution with 0.02 M NaF, NiTi suffer localized corrosion, while beta titanium alloys remained passive. Current values near zero were observed by galvanic coupling of NiTi and beta titanium. Conclusions: There is a decrease in NiTi corrosion resistance in the presence of fluoride. The corrosion behavior of NiTi alloy depends on fluoride concentration. When 0.02 and 0.04 M of NaF were added to the NaCl solution, NiTi presented localized corrosion. When NaF concentration increased to 0.05, 0.07, and 0.12 M, the alloy presented general corrosion. NiTi corrosion resistance behavior is lower than that of beta titanium. Galvanic coupling of these alloys does not increase corrosion rates.


2013 ◽  
Vol 803 ◽  
pp. 226-229
Author(s):  
Da Ran Fang ◽  
Chun Liu ◽  
Feng Fang Liu

Al-3.9wt.%Cu alloy was subjected to equal channel angular pressing (ECAP) and subsequent low temperature annealing treatment, and the corrosion resistance of the samples was investigated by potentiodynamic polarization measurements in 3.5% NaCl solution. The results show that the corrosion rate of the ultrafine-grained alloy increases, in comparison with the coarse-grained alloy. Meanwhile, it is noted that the corrosion resistance of the alloy subjected to ECAP can be improved by relief annealing.


2006 ◽  
Vol 530-531 ◽  
pp. 111-116
Author(s):  
M.C.E. Bandeira ◽  
F.D. Prochnow ◽  
Isolda Costa ◽  
César V. Franco

Nd-Fe-B magnets present outstanding magnetic properties. However, due to their low corrosion resistance, their applications are limited to non-corrosive environments. Nowadays, significant efforts are underway to increase the corrosion resistance of these materials, through the use of coatings. Herein are presented the results of a study on the corrosion resistance of Nd-Fe-B magnets coated with polypyrrole (PPY). The electrochemical behavior of coated and uncoated magnets has been studied by Electrochemical Impedance spectroscopy (EIS) in synthetic saliva. The results were compared to previous investigations, which were carried out under similar conditions, in Na2SO4 and NaCl solutions. In sulphate solution, the corrosion resistance of the PPY-coated magnet was 3 times larger (1600 .cm2) than that of uncoated magnet (500 .cm2). In NaCl solution, however, the corrosion resistance of coated and uncoated magnets were very similar (250 .cm2). In synthetic saliva, both the uncoated and coated magnets presented good corrosion performance (1940 .cm2). Such behavior can be attributed to the phosphate ions in saliva, which play a role as corrosion inhibitor, producing phosphating, at least partially, of the magnet surface. The PPY-coated magnets presented a strong diffusional control from moderate to low frequencies, caused by the polypyrrole film. The thicker PPY film increased the corrosion resistance of the magnet in synthetic saliva.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Bekir Güney ◽  
Yusuf Dilay ◽  
Moses M. Solomon ◽  
Hüsnü Gerengi ◽  
Adem Özkan ◽  
...  

Abstract 30MnB5 boron alloyed steel surface is coated using different coating techniques, namely 60(Ni-15Cr-4.4Si-3.5Fe-3.2B 0.7C)-40(WC 12Co) metallic powder plasma spray, Fe-28Cr-5C-1Mn alloy wire arc spray, WC-10Co-4Cr (thick) powder high velocity oxy-fuel (HVOF), and WC-10Co-4Cr (fine) diamond jet HVOF. The microstructure of the crude steel sample consists of ferrite and pearlite matrices and iron carbide structures. The intermediate binders are well bonded to the substrate for all coated surfaces. The arc spray coated surface shows the formation of lamellae. The cross-section of HVOF and diamond jet HVOF coated surfaces indicates the formation of WC, W2C Cr, and W parent matrix carbide structures. The corrosion characteristic of the coated steel has been investigated in 3.5 wt.% NaCl solution using electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM), and energy dispersive X-ray spectroscopy (EDAX) techniques. The results reveal that the steel corroded in the medium despite the coatings. However, the extent of corrosion varies. HVOF coated sample demonstrated the highest corrosion resistance while arc spray coated sample exhibited the least. EDAX mapping reveals that the elements in the coatings corroded in the order of their standard electrode potential (SEP). Higher corrosion resistance of HVOF coated sample is linked to the low SEP of tungsten.


MRS Advances ◽  
2020 ◽  
Vol 5 (40-41) ◽  
pp. 2129-2137 ◽  
Author(s):  
Wenwen Dou ◽  
Wen Li ◽  
Yuchen Cai ◽  
Mengyao Dong ◽  
Xiaojing Wang ◽  
...  

ABSTRACTTo improve the corrosion resistance and to increase the hardness of copper substrate in marine environment, the Cu-Ni/Ni-P composite coatings were prepared on the copper substrate using the galvanostatic electrolytic deposition method. The deposition current densities were explored to find the optimized deposition conditions for forming the composite coatings. Corrosion resistance properties were analyzed using the polarization curves and electrochemical impedance spectroscopy (EIS). Considering the corrosion resistance and hardness, the −20 mA/cm2 was selected to deposit Cu-Ni coatings on copper substrate and the −30 mA/cm2 was selected to deposit Ni-P coating on the Cu-Ni layer. The Cu-Ni/Ni-P composite coatings not only exhibited superior corrosion resistance compared to single Cu-Ni coating in 3.5 wt.% NaCl solution, but also showed much better mechanical properties than single Cu-Ni coating.


Coatings ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 598
Author(s):  
Wenwei Li ◽  
Jun-e Qu ◽  
Zhiyong Cao ◽  
Hairen Wang

The colored films were successfully prepared on the 304 stainless steel surfaces in coloring solutions with different NiSO4 contents. The purpose of this study was to investigate the effects of NiSO4 in the coloring solution on the coloring performance of 304 stainless steel and corrosion resistance of the obtained colored film in NaCl solution. The coloring rate was determined from coloring potential-time curve, and the protection properties of the color films in a 3.5% NaCl solution were characterized by potentiodynamic polarization scan, electrochemical impedance spectroscopy, and wear resistance test. The results showed that adding NiSO4 could accelerate the coloring process but brought about a negative impact on the surface’s corrosion resistance.


2012 ◽  
Vol 585 ◽  
pp. 488-492
Author(s):  
Adeeba F. Khan ◽  
Awanikumar P. Patil ◽  
T. Subba Rao

Cu-10Ni alloy suffers accelerated corrosion in sulfide polluted seawater. As an alternative, a new single phased, Cu-28%Zn-5%Ni-5%Mn-2%Fe alloy (hereby referred as CNZ-alloy) is developed and tested for the corrosion resistance in clean and sulfide polluted synthetic seawater. The CNZ-alloy showed better corrosion resistance than the standard Cu-10Ni alloy in both the test solutions i.e. clean and sulfide polluted synthetic seawater with . The results are discussed on the basis of polarization and electrochemical impedance spectroscopy. The better corrosion resistance of CNZ-alloy is attributed to the formation of protective ZnS and MnS2 films.


2011 ◽  
Vol 291-294 ◽  
pp. 65-71 ◽  
Author(s):  
Qing Jun Chen ◽  
Lin Li Hu ◽  
Xian Liang Zhou ◽  
Xiao Zhen Hua ◽  
Ying Jun Yang

The purpose of this study is to investigate the electrochemical properties of Fe44Cr16Mo16C18B6amorphous alloy coating fabricated using high velocity oxygen fuel (HVOF) technology in 2.0M HCl and NaOH solution at room temperature(25°C). Based on the potentiodynamic polarization curves and Electrochemical Impedance Spectroscopy(EIS) testing results of coating in aqueous solutions of HCl and NaOH, the corrosion resistance of Fe44Cr16Mo16C18B6amorphous alloy coating in HCl solution was superior to that in NaOH solution. The icorrwas 1.487×10-5A·cm-2in HClsolution and 1.107×10-4A·cm-2in NaOH solution, while the Rtreach to 5.789×104Ω·cm2and 9780Ω·cm2, respectively. On the other hand, these corrosion phenomenon could be better interpreted by R(Q(R(RQW)))(RL) and R(RL)(Q(R(CW))) equivalent circuit model, which were different from that of other Fe-based amorphous alloys in HCl and NaOH solution, respectively.


2016 ◽  
Vol 63 (5) ◽  
pp. 355-359
Author(s):  
Naghmeh Amirshaqaqi ◽  
Mehdi Salami-Kalajahi ◽  
Mohammad Mahdavian

Purpose The conventional method for evaluation of corrosion resistance of aluminum flakes is based on the volume of evolved hydrogen in acidic and basic environments. This study aims to introduce electrochemical impedance spectroscopy (EIS) as a method to evaluate corrosion resistance of aluminum flakes. Design/methodology/approach Aluminum flakes with different surface modifications were compressed to build a disk. Then, the disks were examined by EIS in NaCl solution. Also, the corrosion resistance of the flakes was evaluated by the conventional method. Findings The results revealed applicability of EIS for evaluation of corrosion resistance of aluminum flakes. Originality/value Application of EIS to evaluate corrosion resistance of aluminum flakes is novel. As it can provide fast, reliable and quantitative estimation of the corrosion resistance of the aluminum flakes in the 3.5 per cent NaCl solution. This medium is highly encountered for the aluminum flakes used in organic coatings, that is why test in NaCl solution is more convenient compared to the conventional methods using acid and alkaline conditions.


2016 ◽  
Vol 877 ◽  
pp. 543-549
Author(s):  
Wei Wei Ren ◽  
Xing Feng Zhan ◽  
Lin Chi Zou ◽  
Qiang Li ◽  
Jun Feng Chen

Effect of heat treatments on the stress corrosion behavior of 7050 Al alloys in 3.5% NaCl solution has been investigated using slow strain rate tensile (SSRT) test. During the slow strain rate tensile process, electrochemical impedance spectroscopy (EIS) in real time was carried out to characterize the electrochemical behavior for different tempers 7050 Al alloys. The investigation shows that both the stress corrosion resistance of 7050 Al alloys is controlled by heat treatments due to the different precipitates state. The improvement of stress corrosion resistance is contributed to the tiny precipitates in matrix which are beneficial to corrosion potential and maintain passivation, and precipitates discontinuous distribution at grain boundary which obstruct intergranular crack connection. Moreover, base on the results, we find out retrogression and re-aging (RRA, i.e., T6 + 200 °C/ retrogression + water quench + T6) increases both tensile strength and stress corrosion resistance. The optimized of retrogression time is 30 minutes.


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