Study on Drilling Characteristics of Supper Alloy GH3039

2014 ◽  
Vol 800-801 ◽  
pp. 119-123 ◽  
Author(s):  
Xue Hui Wang ◽  
Can Zhao ◽  
Yan Yan Guo ◽  
Ming Jun Feng
Keyword(s):  
Removal Rate ◽  
Aerospace Industry ◽  
Influence Factors ◽  
Spindle Speed ◽  
Major Influence ◽  
Drilling Process ◽  
Single Factor ◽  
Drilling Force ◽  
Serrated Chip ◽  
Speed Up

This paper explores the drilling characteristics of GH3039 supper alloy. The machining of GH3039 is a difficulty which is commonly used in aircraft and engineer components of the aerospace industry. The spindle speed and feed per tooth are the major influence factors which are studied to gain large removal rate and predict the drilling characteristics. So the single factor test is carried out about spindle speed and feed per tooth. The results of the experiment show that the drilling force of GH3039 decreased with the increasing of spindle speed up to 900r/min which is larger than other metal drilling process. The small feed per tooth may obtain small drilling force. So too low spindle speed and large feed per tooth are not adopted in the GH3039 drilling process. The analysis of the chip formation also verifies the above characteristics. At the same time, the serious serrated chip is occurred which is adverse for the drilling. It has significant for other supper alloy real drilling process.

scholarly journals Comparative Analysis of Cutting Forces, Torques, and Vibration in Drilling of Bovine, Porcine, and Artificial Femur Bone with Considerations for Robot Effector Stiffness

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Oluseyi Adewale Orelaja ◽  
Xingsong Wang ◽  
Donghua Shen ◽  
Dauda Sh. Ibrahim ◽  
Tianzheng Zhao ◽  
...  
Keyword(s):  
Comparative Analysis ◽  
Cutting Forces ◽  
Spindle Speed ◽  
Depth Of Cut ◽  
Drilling Process ◽  
Robot Arm ◽  
Drilling Force ◽  
Significant Drop ◽  
Negative Effect ◽  
Conventional Drilling

Bone drilling is known as one of the most sensitive milling processes in biomedical engineering field. Fracture behavior of this cortical bone during drilling has attracted the attention of many researchers; however, there are still impending concerns such as necrosis, tool breakage, and microcracks due to high cutting forces, torques, and high vibration while drilling. This paper presents a comparative analysis of the cutting forces, torques, and vibration resulted on different bone samples (bovine, porcine, and artificial femur) using a 6dof Robot arm effector with considerations of its stiffness effects. Experiments were conducted on two spindle speeds of 1000 and 1500 rpm with a drill bit diameter of 2.5 mm and 6 mm depth of cut. The results obtained from the specimens were processed and analyzed using MATLAB R2015b and Visio 2000 software; these results were then compared with a prior test using manual and conventional drilling methods. The results obtained show that there is a significant drop in the average values of maximum drilling force for all the bone specimens when the spindle speed changes from 1000 rev/min to 1500 rev/min, with a drop from (20.07 to 12.34 N), approximately 23.85% for bovine, (11.25 to 8.14 N) with 16.03% for porcine, and (5.62 to 3.86 N) with 33.99% for artificial femur. The maximum average values of torque also decrease from 41.2 to 24.2 N·mm (bovine), 37.0 to 21.6 N·mm (porcine), and 13.6 to 6.7 N·mm (artificial femur), respectively. At an increase in the spindle speed, the vibration amplitude on all the bone samples also increases considerably. The variation in drilling force, torque, and vibration in our result also confirm that the stiffness of the robot effector joint has negative effect on the bone precision during drilling process.

Drilling Force and Chip Morphology in Drilling of PCB Supported Hole

2011 ◽  
Vol 188 ◽  
pp. 429-434 ◽  
Author(s):  
L.P. Yang ◽  
Li Xin Huang ◽  
Cheng Yong Wang ◽  
L.J. Zheng ◽  
Ping Ma ◽  
...  
Keyword(s):  
Feed Rate ◽  
Printed Circuit Board ◽  
Thrust Force ◽  
Chip Morphology ◽  
Cutting Parameters ◽  
Spindle Speed ◽  
Circuit Board ◽  
Drilling Process ◽  
Drilling Force ◽  
Drill Bits

Supported holes of Printed circuit board (PCB) are drilled with two different drill bits. Drilling force (thrust force and torque) and chip morphology are examined at different cutting parameters, and the effects of the two drills are discussed. The results indicate that the drilling force and chip morphology are affected by the feed rate, spindle speed and drill shape. Thrust force increases with the increasing feed rate, and decreases with the increasing spindle speed. Optimization of drill geometry can reduce the thrust force significantly, and is effective in chip breaking which can improve the chip evacuation during the drilling process.

scholarly journals Effect of Cutting Parameter on Material Removal Rate and Surface Roughness in Deep Drilling Process

2016 ◽  
Vol 2 (5) ◽  
Author(s):  
Mostafa A. Abdullah  , Ahmed B. Abdulwahhab   ,   Atheer R.
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Feed Rate ◽  
Material Removal ◽  
Removal Rate ◽  
Spindle Speed ◽  
Cutting Conditions ◽  
Drilling Process ◽  
Tool Diameter ◽  
Twist Drills

In the curents study aimed to assess the effects of cutting conditions  (spindle speed, feed rate, tool diameter) parameters as input impact on material removal rate (MRR) and surface roughness (Ra) as output of steel (AISI 1015). A number of drilling experiments were conducted using the L9 orthogonal array on conventional drilling machine with use feed rate (0.038,0.076,0.203) mm/rev and spindle speed (132,550,930) rpm and tool diameter (11,15,20) mm HSS twist drills under dry cutting conditions. Analysis of variance (ANOVA) was employed to determine the most significant control factors affecting on surface roughness and MRR. The result shown the tool diameter the important factor effect with (64.08%) and (76.12%) on MRR and surface roughness respectively.

Analysis of the Relative Velocity and Its Influence on the Process Results in Unguided Vibratory Finishing

2018 ◽  
Vol 140 (3) ◽  
Author(s):  
Maximilian Lachenmaier ◽  
Richard Brocker ◽  
Daniel Trauth ◽  
Fritz Klocke
Keyword(s):  
Measurement System ◽  
Rotational Speed ◽  
Relative Velocity ◽  
Removal Rate ◽  
Electrical Power ◽  
Influence Factors ◽  
Major Influence ◽  
Vibratory Finishing ◽  
Camera System ◽  
The Media

The relative velocity between workpiece and media has a strong effect on the material removal rate in vibratory finishing. Due to this fact, a measurement system in the form of a camera-integrated workpiece is presented in this paper, which is capable of measuring the relative velocity between the workpiece and the media in an unguided vibratory finishing process. The unique feature of this measurement system is the completely wireless construction, so that the results are not influenced by wires for the data transfers and the electrical power supply of the light-emitting diodes of the camera system. Furthermore, the influence of the media size and adjustments of the imbalance engine like rotational speed, mass distribution between the upper and the lower imbalance weights, and offset angle between the imbalance weights were investigated. The evaluation of the results has shown that the media size and the rotational speed of the imbalance engine are the major influence factors on the relative velocity between workpiece and media.

scholarly journals Analysis of surface deformation and driving forces in Lanzhou

2020 ◽  
Vol 12 (1) ◽  
pp. 1127-1145
Author(s):  
Wenhui Wang ◽  
Yi He ◽  
Lifeng Zhang ◽  
Youdong Chen ◽  
Lisha Qiu ◽  
...  
Keyword(s):  
International Development ◽  
Surface Deformation ◽  
Driving Forces ◽  
Influence Factors ◽  
Chinese Government ◽  
Single Factor ◽  
Rapid Urbanization ◽  
Temporal Characteristics ◽  
Maximum Deformation ◽  
Rate Of Increase

AbstractSurface deformation has become an important factor affecting urban development. Lanzhou is an important location in the Belt and Road Initiative, an international development policy implemented by the Chinese government. Because of rapid urbanization in Lanzhou, surface deformation occurs easily. However, the spatial-temporal characteristics of surface deformation and the interaction of driving forces behind surface deformation in Lanzhou are unclear. This paper uses small baseline subset InSAR (SBAS-InSAR) technology to obtain the spatial-temporal characteristics of surface deformation in Lanzhou based on 32 Sentinel-1A data from March 2015 to January 2017. We further employ a geographical detector (geo-detector) to analyze the driving forces (single-factor effects and multifactor interactions) of surface deformation. The results show that the central urban area of Lanzhou was stable, while there was surface deformation around Nanhuan road, Dongfanghong Square, Jiuzhou, Country Garden, Dachaiping, Yujiaping, Lanzhou North Freight Yard, and Liuquan Town. The maximum deformation rate was −26.50 mm year−1, and the maximum rate of increase was 9.80 mm year−1. The influence factors of surface deformation in Lanzhou was a complex superposition relationship among various influencing factors, not a result of the single factor. The interaction between the built-up area and land cover types was the most important factor behind surface deformation in Lanzhou. This paper provides the reference data and scientific foundation for disaster prevention in Lanzhou.

scholarly journals Effect of Cutting Parameters and Tool Geometry on the Performance Analysis of One-Shot Drilling Process of AA2024-T3

Metals ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 854
Author(s):  
Muhammad Aamir ◽  
Khaled Giasin ◽  
Majid Tolouei-Rad ◽  
Israr Ud Din ◽  
Muhammad Imran Hanif ◽  
...  
Keyword(s):  
Feed Rate ◽  
Surface Defects ◽  
Thrust Force ◽  
Cutting Tools ◽  
Chip Thickness ◽  
Cutting Parameters ◽  
Spindle Speed ◽  
Machining Process ◽  
Tool Geometry ◽  
Drilling Process

Drilling is an important machining process in various manufacturing industries. High-quality holes are possible with the proper selection of tools and cutting parameters. This study investigates the effect of spindle speed, feed rate, and drill diameter on the generated thrust force, the formation of chips, post-machining tool condition, and hole quality. The hole surface defects and the top and bottom edge conditions were also investigated using scan electron microscopy. The drilling tests were carried out on AA2024-T3 alloy under a dry drilling environment using 6 and 10 mm uncoated carbide tools. Analysis of Variance was employed to further evaluate the influence of the input parameters on the analysed outputs. The results show that the thrust force was highly influenced by feed rate and drill size. The high spindle speed resulted in higher surface roughness, while the increase in the feed rate produced more burrs around the edges of the holes. Additionally, the burrs formed at the exit side of holes were larger than those formed at the entry side. The high drill size resulted in greater chip thickness and an increased built-up edge on the cutting tools.

Algicidal and Bactericidal Effect of Potassium Monopersulfate Compound on Eutrophic Water

2014 ◽  
Vol 707 ◽  
pp. 259-262 ◽  
Author(s):  
Ming Song Wu ◽  
Xin Yang Xu ◽  
Xun Xu ◽  
Yue Ting Zeng ◽  
Jing Nan Zhang ◽  
...  
Keyword(s):  
Contact Time ◽  
Influence Factors ◽  
Bactericidal Effect ◽  
Major Influence ◽  
Treatment Efficiency ◽  
Compound A ◽  
Eutrophic Water ◽  
Landscape Water ◽  
Algae And Bacteria

Algae and bacteria blooms in eutrophication in summer have made the quality of landscape water degradation. Treatment efficiency of potassium monopersulfate compound, a new kind of oxidation reagent, on killing algae and bacteria has been valued and the effect of influence factors, such as dosage, contact time and temperature are also discussed. The results indicated that potassium monopersulfate is appropriate for killing algae and bacteria in landscape water, dosage and contact time are the major influence factors. The contact time should be longer than 20min and the algicidal rate is higher when the temperature is above 20°C.

Optimization of Chlorella pyrenoidosa Removal by Low Frequency Ultrasonic Irradiation Using Response Surface Design

2011 ◽  
Vol 295-297 ◽  
pp. 1860-1865 ◽  
Author(s):  
Zhi Zhang ◽  
Chao Liu ◽  
Gong Duan Fan ◽  
Jing Luo ◽  
Yan Dong Wang
Keyword(s):  
Response Surface ◽  
Irradiation Time ◽  
Removal Rate ◽  
Low Frequency ◽  
Chlorella Pyrenoidosa ◽  
Ultrasonic Frequency ◽  
Ultrasonic Power ◽  
Control Parameters ◽  
Single Factor ◽  
Surface Design

The control parameters of the removal of Chlorella pyrenoidosa, which was irradiated by low frequency ultrasonic, is optimized by using single factor experiments and response surface methodology (RSM). First of all, the approximate ranges of the ultrasonic frequency, the ultrasonic power and the irradiation time were estimated with single factor experiments for the further experiments. And then the optimized values of the three control parameters were determined, which were analyzed by using central composite design (CCD) and RSM. The results showed that the removal rate of chlorophyll-a could reach to 64.1% after the irradiation for 6.34min by using ultrasonic of 77.7 kHz and 250W. Ultrasonic technology can remove Chlorella pyrenoidosa cells in water quickly and effectively, so as to achieve the purpose of water purification.

Testing Study on the Influence Factors to the Straw Pellet Fuel Broken Strength

2013 ◽  
Vol 448-453 ◽  
pp. 786-790
Author(s):  
Wei Gao ◽  
Rong Fei Zhao ◽  
Qing Yu Liu ◽  
Xu Wei Bai
Keyword(s):  
Moisture Content ◽  
Optimal Parameter ◽  
Influence Factors ◽  
Raw Material ◽  
Single Factor ◽  
Quadratic Regression ◽  
Corn Straw ◽  
Fermentation Time ◽  
Optimization Parameter ◽  
Single Factor Experiment

This paper take link mold pellet pelletizer to carry on the pellet fuel manufacture experiment with corn straw stalk. The influence of moisture content, material size and fermentation time impact on broken strength is studied by single factor experiment. Through quadratic regression orthogonal rotating combination experiment, establish mathematics equation of the factors and the straw pellet fuel broken strength and analyze the important degree of each experimental factor impact on the granulation rate. Through the optimized computation, definite optimization parameter of the highest broken strength is that raw material moisture content is 20%, fermentation time is 4h and particle size is 2.5mm. The result of verifying experiment indicat that the optimal parameter combination and the predict data measured were consistent.

Process Design and Optimization of end Milling Parameters of Al 7075 Metal Matrix Composite

2021 ◽  
pp. 929-937
Author(s):  
D. S. Sai Ravi Kiran ◽  
Alavilli Sai Apparao ◽  
Vempala GowriSankar ◽  
Shaik Faheem ◽  
Sheik Abdul Mateen ◽  
...  
Keyword(s):  
Tool Wear ◽  
Material Removal Rate ◽  
Metal Matrix ◽  
Material Removal ◽  
Hybrid Composites ◽  
End Milling ◽  
Removal Rate ◽  
Spindle Speed ◽  
Depth Of Cut ◽  
Weight Percentage

This paper investigates the machinability characteristics of end milling operation to yield minimum tool wear with the maximum material removal rate using RSM. Twenty-seven experimental runs based on Box-Behnken Design of Response Surface Methodology (RSM) were performed by varying the parameters of spindle speed, feed and depth of cut in different weight percentage of reinforcements such as Silicon Carbide (SiC-5%, 10%,15%) and Alumina (Al2O3-5%) in alluminium 7075 metal matrix. Grey relational analysis was used to solve the multi-response optimization problem by changing the weightages for different responses as per the process requirements of quality or productivity. Optimal parameter settings obtained were verified through confirmatory experiments. Analysis of variance was performed to obtain the contribution of each parameter on the machinability characteristics. The result shows that spindle speed and weight percentage of SiC are the most significant factors which affect the machinability characteristics of hybrid composites. An appropriate selection of the input parameters such as spindle speed of 1000 rpm, feed of 0.02 mm/rev, depth of cut of 1 mm and 5% of SiC produce best tool wear outcome and a spindle speed of 1838 rpm, feed of 0.04 mm/rev, depth of cut of 1.81 mm and 6.81 % of SiC for material removal rate.

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