Analysis of Surface Layer Defects on Carburized Steel Component after Alkaline Blackening

2017 ◽  
Vol 891 ◽  
pp. 274-277
Author(s):  
Pavel Gejdoš ◽  
Lenka Klakurková ◽  
Martin Juliš ◽  
Miroslava Horynová ◽  
Michaela Remešová ◽  
...  

Alkaline blackening is one of the most popular surface treatment technology of components with the requirement for higher surface corrosion resistance, increased hardness, and the decorative appearance.This contribution deals with the appearance of surface defects on carburized steel components after the process of alkaline blackening, which appeared to be red shiny stains on an otherwise black matte surface of the component. The occurrence of defects on surface was observed several days after the alkaline blackening process. By means of metallographic methods, direct connection between surface defects and the microstructure of the material was found.Contribution further deals with the influence of microstructure and technological parameters on the quality of the final surface layer of the components.


Author(s):  
Андрей Киричек ◽  
Andrey Kirichek ◽  
Дмитрий Соловьев ◽  
Dmitriy Solovyev ◽  
Александр Хандожко ◽  
...  

The problems of analyzing metallographic images and the method of their solution using modern software for the analysis of metallographic images are described. There is given an analysis of microstructure images as the main indicator of the surface layer quality by the example of studying the research results of strain wave hardening combinations and chemical-thermal treatment, in particular the influence of previous strain wave hardening and subsequent thermal and chemical- thermal treatment on the alloy steel microstructure or previous thermal and chemical- thermal treatment and subsequent strain wave hardening. On the basis of the analysis the effectiveness of strain wave hardening and chemical and thermal treatment is established.



2021 ◽  
Vol 1 (2) ◽  
pp. 52-60
Author(s):  
V.B. Dement'yev ◽  
◽  
A.D. Zasypkin ◽  

The problem of obtaining a high-quality surface is acute in thermal, chemical-thermal and ther-momechanical processing of products of rolling production. But, due to the fact that many metallur-gical plants are insufficiently equipped with cleaning tools for these types of processing, the re-quired surface quality of metal products is not ensured. Operations related to the removal of defects in the surface of rolled products employ from 30 to 60% of the workers in rolling shops. The need for cleaning leads to a rupture of the production flow, since the metal must be pre-cooled for inspec-tion and cleaning of defects. As a result, the total cost of cleaning is 2 - 3 times higher than the cost of performing the main technological operations - heating and deformation of the metal. In this re-gard, the combined methods of hot rolling with simultaneous hardening and elimination of surface defects are of particular interest, which gives significant energy savings and excludes etching opera-tions in solutions of sulfuric and hydrochloric acids. The paper considers new methods for stripping rolled stock before deformation in the high-temperature thermomechanical treatment (HTMT) mode of cylindrical hot-rolled solid and hollow billets with screw compression (SC) deformation, combining, along with a high-performance meth-od of shaping and strengthening of rolled products, environmentally friendly (acid-free) methods of surface cleaning, as well as methods of removing surface layer defects combined with mechanical processing. At the same time, simultaneously with cleaning the surface and increasing the accuracy of rolled products, the structure of the surface layer is formed by the mechanism of phase transfor-mations during thermomechanical processing. The type of fracture changes at low-temperature destruction from brittle to ductile. It should also be noted, that there is the need for further development of such well-proven clean-ing methods as blade and waterjet processing, which allow, when cleaning rolled products from any steel grades from scale, to implement the most reliable cleaning system, ensure effective removal of surface and deeper defects, increase yield, reduce energy consumption and fit well into the continu-ous rolling mill line. According to recent studies, waterjet treatment increases the fatigue life of hol-low cylindrical parts by up to 15%.



Author(s):  
D.P. Malta ◽  
S.A. Willard ◽  
R.A. Rudder ◽  
G.C. Hudson ◽  
J.B. Posthill ◽  
...  

Semiconducting diamond films have the potential for use as a material in which to build active electronic devices capable of operating at high temperatures or in high radiation environments. A major goal of current device-related diamond research is to achieve a high quality epitaxial film on an inexpensive, readily available, non-native substrate. One step in the process of achieving this goal is understanding the nucleation and growth processes of diamond films on diamond substrates. Electron microscopy has already proven invaluable for assessing polycrystalline diamond films grown on nonnative surfaces.The quality of the grown diamond film depends on several factors, one of which is the quality of the diamond substrate. Substrates commercially available today have often been found to have scratched surfaces resulting from the polishing process (Fig. 1a). Electron beam-induced current (EBIC) imaging shows that electrically active sub-surface defects can be present to a large degree (Fig. 1c). Growth of homoepitaxial diamond films by rf plasma-enhanced chemical vapor deposition (PECVD) has been found to planarize the scratched substrate surface (Fig. 1b).



2019 ◽  
Vol 1 (7) ◽  
pp. 10-13
Author(s):  
D. Yu. Ershov ◽  
I. N. Lukyanenko ◽  
E. E. Aman

The article shows the need to develop diagnostic methods for monitoring the quality of lubrication systems, which makes it possible to study the dynamic processes of contacting elements of the friction systems of instrument mechanisms, taking into account roughness parameters, the presence of local surface defects of elements and the bearing capacity of a lubricant. In the present article, a modern diagnostic model has been developed to control the quality of the processes of production and operation of friction systems of instrument assemblies. With the help of the developed model, it becomes possible to establish the relationship of diagnostic and design parameters of the mechanical system, as well as the appearance of possible local defects and lubricant state, which characterize the quality of friction systems used in many mechanical assemblies of the mechanisms of devices. The research results are shown in the form of nomograms to assess the defects of the elements of friction mechanisms of the mechanisms of the devices.



Agronomy ◽  
2021 ◽  
Vol 11 (6) ◽  
pp. 1257
Author(s):  
Alexey Dorokhov ◽  
Alexander Aksenov ◽  
Alexey Sibirev ◽  
Nikolay Sazonov ◽  
Maxim Mosyakov ◽  
...  

The roller and sieve machines most commonly used in Russia for the post-harvest processing of root and tuber crops and onions have a number of disadvantages, the main one being a decrease in the quality of sorting due to the contamination of working bodies, which increases the quantity of losses during sorting and storage. To obtain high-quality competitive production, it is necessary to combine a number of technological operations during the sorting process, such as dividing the material into classes and fractions by quality and size, as well as identifying and removing damaged products. In order to improve the quality of sorting of root tubers and onions by size, it is necessary to ensure the development of an automatic control system for operating and technological parameters, the use of which will eliminate manual sorting on bulkhead tables in post-harvest processing. To fulfill these conditions, the developed automatic control system must have the ability to identify the material on the sorting surface, taking into account external damage and ensuring the automatic removal of impurities. In this study, the highest sorting accuracy of tubers (of more than 91%) was achieved with a forward speed of 1.2 m/s for the conveyor of the sorting table, with damage to 2.2% of the tubers, which meets the agrotechnical requirements for post-harvest processing. This feature distinguishes the developed device from similar ones.



2016 ◽  
Vol 4 (19) ◽  
pp. 7437-7444 ◽  
Author(s):  
Jonathan M. Polfus ◽  
Tor S. Bjørheim ◽  
Truls Norby ◽  
Rune Bredesen

First-principles calculations were utilized to elucidate the complete defect equilibria of surfaces of proton conducting BaZrO3, encompassing charged species adsorbed to the surface, defects in the surface layer as well as in the subsurface space-charge region and bulk.



2021 ◽  
Vol 882 ◽  
pp. 289-295
Author(s):  
Andrey Leonidovich Galinovskiy ◽  
Aleksandr Aleksandrovich Barzov ◽  
Mary Alekseevna Prokhorova

Technologically, ultrajet mesodiagnostics (UJM) consists of local hydroerosive indentation by ultrajets (UJ) of water on the surface of the analyzed object (OA) and the subsequent study of the results of this minimally invasive microdestructive effect on its surface layer. Obviously, mathematical models’ construction of the functional relationship between the informative-physical signs of hydroerosive UJ destruction and the surface layer’s state parameters of various OA, primarily their defectiveness, is very important for the development of this potentially promising technology for ensuring the quality of critical products, mainly aviation and other industries. In this regard, the work proposes a probabilistic UJM model, which consists of analyzing the kinetics of the formation of an aggregate set of eroded particles, as a process caused by a combination of appropriate necessary and sufficient conditions for its implementation. The former include the topographic features of the microdefectiveness’ characteristics of the surface layer material, and the latter consist of a certain variational-force hydrodynamic effect of the diagnostic UJ on it. This approach made it possible to obtain calculated data related to probabilistic distribution of the UJ-eroded particles’ sizes of hypothetical OA, as a coordinate function describing the microdefects’ concentration in its surface layer. These functions are close to the available results of experimental UJM of typical and promising materials used in the manufacture of machinery technology.



2022 ◽  
pp. 0734242X2110701
Author(s):  
Roland Berger ◽  
Joachim Lehner

It is a well-established fact that the quality and quantity of landfill gas (LFG) start declining after a landfill is closed to further waste intake. Conventional gas treatment and utilisation systems such as flares and gas-driven engines require a certain quality of LFG: specifically, a sufficient methane concentration. Various measures are utilised to maintain the necessary quality of LFG, including a turn-down of gas extraction rates and a shutdown of low-quality gas wells, resulting in a decline of LFG production. This, however, does not have to be the case. The low calorific value (LCV) LFG capture and treatment technology developed by e-flox and referred to in this article as ‘LCV LFG System’ can significantly increase the collection rate and the amount of treated methane in an old landfill. This article introduces such new treatment measures, describes gas capture calculation methodologies and presents actual results based on a medium-sized landfill in Germany. The study demonstrates, among other things, that the LCV LFG system can reduce the CO2 avoidance costs to roughly 10 €/tCO2eq. We present this new technology as a quick and straightforward measure of dealing with the climate issues related to methane emissions of old landfills.



2015 ◽  
Vol 1095 ◽  
pp. 786-794
Author(s):  
A.B. Naizabekov ◽  
V.A. Talmazan ◽  
S.N. Lezhnev ◽  
E.A Panin ◽  
А.S. Erzhanov ◽  
...  

Used the influence of technological factors of the rolling process on the intensity of the rolling out of the defect to determine the value of deformation and the coefficient of use of the plasticity resource. Introduced the notion of residual coefficient of plasticity resource in the second stage of transformation of the defect. Found that the causes of deterioration of the quality of cold-rolled sheet can be numerous defects of mechanical origin, caused by mechanical damage of the sheet surface. Conducted an analysis of profiles rolling modes, rolled on the mill 1700. With the use of existing methods calculated DUPR on workshop modes of rolling of specified profiles with and without considering the surface defects. Carried an optimization of the modes of strip rolling with surface defects.



2015 ◽  
Vol 669 ◽  
pp. 443-450
Author(s):  
Jana Gerková ◽  
Ľuboslav Straka

Technological parameters affecting the surface quality of cutting edges in production system with the AWJ technology include cutting head movement speed. The article examines and evaluates the quality of processed surface by the AWJ technology on selected materials as related to the change of cutting head movement speed. It was discovered that the movement speed for the AWJ technology has a significant effect on the surface quality



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