Process Design for Superalloys Sheet Rotary Forming

2020 ◽  
Vol 985 ◽  
pp. 91-96
Author(s):  
Krzysztof Zaba ◽  
Sandra Puchlerska ◽  
Tomasz Pieja ◽  
Jaroslaw Pyzik

Inconel 625 is a nickel superalloy, characterized by high fatigue strength. The alloy is resistant to a wide range of corrosive environments, including high-temperature oxidation. For this reason, it is an attractive material for the chemical, shipbuilding and aviation industries. Inconel 625 alloy is designed for plastic working. However, the significant difficulty is the appropriate process design, due to the high deformation resistance. In order to improve the plastic properties of the alloy, processing at elevated temperatures is practiced. In this work, attempts were made to implement rotary forming process of Inconel 625 superalloy. For this purpose, an experiment was designed, investigating the impact of three variables on the process – feed rate, spinning rate and heating. For the tests were used Inconel 625 metal plates in the shape of discs. Axial-symmetrical products were formed, using a spinning machine. The geometry of the products according to selected quality factors was investigated. Optimal process parameters were chosen using multivariate statistical optimization. These parameters will be used to set up processes to obtain product that meets quality requirements.

2020 ◽  
Author(s):  
Rodrigo Valencia ◽  
Sabine Egerer ◽  
María Máñez

<p>Higher temperatures and changes in precipitation patterns caused by climate change may potentially affect water availability for agriculture and increase the risk of crop loss in Northeast Lower Saxony (NELS), Germany. The drought of 2018 showed that an intensification of irrigation might be a temporary solution. However, a long-term increase in water extraction, especially during drought periods, is not a sustainable solution. To assess possible water management solutions, we implement a participatory system dynamics approach, namely Group Model Building, to develop a qualitative system dynamics model (QSDM) describing the agricultural system and its relation to water resources in NELS.</p><p>The development of the QSDM seeks to understand the complexity of the interactions between agriculture and hydrological systems, recognize the stakeholders’ needs and identify risks and weaknesses of both systems. By understanding this, we expect to reinforce the adaptation process, reduce conflict and be able to suggest tailored solutions and adaptation measures. The QSDM incorporates a wide range of perceptions, as twenty stakeholders ranging from farmers, government agencies, environmental protection organizations and local water authorities were involved in the QSDM development. Their perceptions were recorded in the QSDM through individual interviews and a group workshop.</p><p>Through the QSDM, we identified and mapped the structure and connections between agriculture and the water balance. It was also possible to identify the strongest feedback loops governing both sectors as well as their influence on the current situation. The loops represent behaviors and structures, which might become unmanageable under climate change conditions. The causal loops include the different uses for the available water of the region, the impact of irrigation, the significance of crop selection and the importance of sustainable soil management.</p><p>By analyzing the system this way, we confirmed that climate change poses a risk to the region as elevated temperatures could increase the crop water demand and increase the need for irrigation. In the same way, changes in the rain patterns could affect the water balance of the region. The agricultural system has, however, potential to adapt by implementing new water management strategies such as restructuring water rights, water storage and reuse and conjunctive water use. Other measures include increasing the irrigation efficiency, changing crops and enhancing the soil quality, among others.</p>


Geofluids ◽  
2019 ◽  
Vol 2019 ◽  
pp. 1-24 ◽  
Author(s):  
George D. Miron ◽  
Allan M. M. Leal ◽  
Alina Yapparova

Thermodynamic properties of aqueous species are essential for modeling of fluid-rock interaction processes. The Helgeson-Kirkham-Flowers (HKF) model is widely used for calculating standard state thermodynamic properties of ions and complexes over a wide range of temperatures and pressures. To do this, the HKF model requires thermodynamic and electrostatic models of water solvent. In this study, we investigate and quantify the impact of choosing different models for calculating water solvent volumetric and dielectric properties, on the properties of aqueous species calculated using the HKF model. We identify temperature and pressure conditions at which the choice of different models can have a considerable effect on the properties of aqueous species and on fluid mineral equilibrium calculations. The investigated temperature and pressure intervals are 25–1000°C and 1–5 kbar, representative of upper to middle crustal levels, and of interest for modeling ore-forming processes. The thermodynamic and electrostatic models for water solvent considered are: Haar, Gallagher and Kell (1984), Wagner and Pruß (2002), and Zhang and Duan (2005), to calculate water volumetric properties, and Johnson and Norton (1991), Fernandez and others (1997), and Sverjensky and others (2014), to calculate water dielectric properties. We observe only small discrepancies in the calculated standard partial molal properties of aqueous species resulting from using different water thermodynamic models. However, large differences in the properties of charged species can be observed at higher temperatures (above 500°C) as a result of using different electrostatic models. Depending on the aqueous speciation and the reactions that control the chemical composition, the observed differences can vary. The discrepancy between various electrostatic models is attributed to the scarcity of experimental data at high temperatures. These discrepancies restrict the reliability of the geochemical modeling of hydrothermal and ore formation processes, and the retrieval of thermodynamic parameters from experimental data at elevated temperatures and pressures.


2012 ◽  
Vol 1516 ◽  
pp. 95-100 ◽  
Author(s):  
Alexander Donchev ◽  
Raluca Pflumm ◽  
Svea Mayer ◽  
Helmut Clemens ◽  
Michael Schütze

ABSTRACTIntermetallic titanium aluminides are potential materials for application in high temperature components. In particular, alloys solidifying via the β-phase are of great interest because they possess a significant volume fraction of the disordered body-centered cubic β-phase at elevated temperatures ensuring good processing characteristics during hot-working. Nevertheless, their practical use at temperatures as high as 800°C requires improvements of the oxidation resistance. This paper reports on the fluorine effect on a multi-phase TiAl-alloy in the cast and hot-isostatically pressed condition at 800°C in air. The behavior of the so-called TNM material (Ti-43.5Al-4Nb-1Mo-0.1B, in at %) was compared with that of two other TiAl-alloys which are Nb-free and contain different amounts of Mo (3 and 7 at%, respectively). The oxidation resistance of the fluorine treated samples was significantly improved compared to the untreated samples. After fluorine treatment all alloys exhibit slow alumina kinetics indicating a positive fluorine effect. Results of isothermal and thermocyclic oxidation tests at 800°C in air are presented and discussed in the view of composition and microstructure of the TiAl-alloys investigated, along with the impact of the fluorine effect on the oxidation resistance of these materials.


2013 ◽  
Vol 444-445 ◽  
pp. 1021-1025
Author(s):  
Zhi Shan ◽  
Shu Hao Qin ◽  
Liang Qiang Wei

Designed the weld line quantization algorithm based on the moldflow secondary development of technology, obtained the numerical experimental data of weld line with this. Analyzed of the impact of the relationship between the process parameters and weld line, and optimized the process parameters by orthogonal experimental design. These provided an important basis for the forming process design.


2015 ◽  
Vol 60 (4) ◽  
pp. 2637-2644 ◽  
Author(s):  
K. Żaba ◽  
M. Nowosielski ◽  
S. Puchlerska ◽  
M. Kwiatkowski ◽  
P. Kita ◽  
...  

The paper presents the research results of the mechanical properties and microstructure of the material in initial state and parts made from nickel superalloy Inconel®718 in the rotary forming process with laser heating. In the first step was carried out basic research of chemical composition, mechanical properties, hardness and microstructure of sheet in initial state. Then from the metal sheet, in industrial conditions, was made axisymmetric parts in the flow and shear forming with laser heating. Parts were subjected to detailed studies focused on the analysis of changes in the mechanical properties and microstructure in the relation to the material in initial state. The analysis was based on the tests results of strength and plastic properties, hardness, microstructural observations and X-ray microanalysis in the areas where defects appear and beyond. The results are presented in the form of tables, charts, and photographs of the microstructure.


2021 ◽  
pp. 40-43
Author(s):  
J.A. Kerimov ◽  

The paper studies the impact of temperature of cylinder and press-mould on the quality factors (shrinkage, hardness) of plastic details on oil-field equipment. In addition, the quality indicators of details operating in constructions are studied in a wide range of mode parameters. The mathematical dependences between the quality parameters (shrinkage, hardness) of details on treatment temperature are specified.


Author(s):  
Ernest L. Hall ◽  
J. B. Vander Sande

The present paper describes research on the mechanical properties and related dislocation structure of CdTe, a II-VI semiconductor compound with a wide range of uses in electrical and optical devices. At room temperature CdTe exhibits little plasticity and at the same time relatively low strength and hardness. The mechanical behavior of CdTe was examined at elevated temperatures with the goal of understanding plastic flow in this material and eventually improving the room temperature properties. Several samples of single crystal CdTe of identical size and crystallographic orientation were deformed in compression at 300°C to various levels of total strain. A resolved shear stress vs. compressive glide strain curve (Figure la) was derived from the results of the tests and the knowledge of the sample orientation.


2009 ◽  
Vol 8 (1) ◽  
Author(s):  
Chalimah .

eamwork is becoming increasingly important to wide range of operations. It applies to all levels of the company. It is just as important for top executives as it is to middle management, supervisors and shop floor workers. Poor teamwork at any level or between levels can seriously damage organizational effectiveness. The focus of this paper was therefore to examine whether leadership practices consist of team leader behavior, conflict resolution style and openness in communication significantly influenced the team member’s satisfaction in hotel industry. Result indicates that team leader behavior and the conflict resolution style significantly influenced team member satisfaction. It was surprising that openness in communication did not affect significantly to the team members’ satisfaction.


Author(s):  
Eman Al-erqi ◽  
◽  
Mohd Lizam Mohd Diah ◽  
Najmaddin Abo Mosali ◽  
◽  
...  

This study seeks to address the impact of service quality affecting international student's satisfaction towards loyalty tothe Universiti Tun Hussein Onn Malaysia(UTHM). The aim of thestudy is to develop relationship between service quality factor and loyalty to the university from the international students’ perspectives. The study adopted quantitative approach where data was collected through questionnaire survey and analysed statistically. A total of 246 responses were received and found to be valid. The model was developed and analysed using AMOS-SEM software. Confirmatory factor analysis (CFA) function of the software was to assessed the measurement models and found that all the models achieved goodness of fit. Then path analysis function was used to assessed structural model and found that service qualityfactors have a significant effect on the students’ satisfaction and thus affecting the loyaltyto the university. Hopefully the outcome form this study will benefit the university in providing services especially to the international students.


2021 ◽  
Author(s):  
Ekaterina Mosolova ◽  
Dmitry Sosin ◽  
Sergey Mosolov

During the COVID-19 pandemic, healthcare workers (HCWs) have been subject to increased workload while also exposed to many psychosocial stressors. In a systematic review we analyze the impact that the pandemic has had on HCWs mental state and associated risk factors. Most studies reported high levels of depression and anxiety among HCWs worldwide, however, due to a wide range of assessment tools, cut-off scores, and number of frontline participants in the studies, results were difficult to compare. Our study is based on two online surveys of 2195 HCWs from different regions of Russia during spring and autumn epidemic outbreaks revealed the rates of anxiety, stress, depression, emotional exhaustion and depersonalization and perceived stress as 32.3%, 31.1%, 45.5%, 74.2%, 37.7% ,67.8%, respectively. Moreover, 2.4% of HCWs reported suicidal thoughts. The most common risk factors include: female gender, nurse as an occupation, younger age, working for over 6 months, chronic diseases, smoking, high working demands, lack of personal protective equipment, low salary, lack of social support, isolation from families, the fear of relatives getting infected. These results demonstrate the need for urgent supportive programs for HCWs fighting COVID-19 that fall into higher risk factors groups.


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