Influence of Thermal Treatment on the Structure and the Corrosion Resistance of Zn-Ni Alloy Coatings

2013 ◽  
Vol 203-204 ◽  
pp. 224-227
Author(s):  
Magdalena Popczyk ◽  
Bożena Łosiewicz ◽  
Grzegorz Dercz ◽  
Agnieszka Smołka

Electrolytic Zn-Ni alloy coatings were obtained on the steel substrate under galvanostatic conditions, and then, subjected to thermal treatment in argon atmosphere. The influence of thermal treatment on the surface morphology, phase composition and corrosion resistance of the electrodeposited coatings has been studied. Surface morphology was examined using a scanning electron microscopy. Chemical composition was determined by a X-ray fluorescence spectroscopy. Structural studies were carried out using a X-ray diffraction method. Corrosion resistance tests were carried out in 3% NaCl solution using open circuit potential method and potentiodynamic measurements. It was found that after thermal treatment, the value of polarization resistance increases, the value of the corrosion current decreases, and the value of corrosion potential is shifted towards anodic potentials. This suggests a positive effect of thermal treatment of the Zn-Ni alloy coatings on their corrosion resistance.

2009 ◽  
Vol 79-82 ◽  
pp. 1075-1078
Author(s):  
Nai Ming Lin ◽  
Fa Qin Xie ◽  
Tao Zhong ◽  
Xiang Qing Wu ◽  
Wei Tian

The rare earth (RE) modified chromizing coating was obtained on P110 oil casing tube steel (P110 steel) substrate by means of pack cementation technique to enhance the resistance against corrosion of P110 steel. Scanning Electron Microscopy (SEM), Energy Dispersive X-ray analysis (EDX) and X-ray diffraction (XRD) were employed to research microstructure, composition distribution and phase constitution of the chromizing coating. The effect of minor addition of RE on the microstructure of chromizing was discussed. Corrosion resistance of chromizing coating was investigated and compared with that of bare P110 steel via electrochemical corrosion and immersion corrosion in simulated oilfield brine solution, respectively. The results showed that a uniform, continuous and compact coating was formed on P110 steel. The coating with RE addition was more compact than that of the coating added no RE, and a small amount of RE addition could promote the chromizing procedure notably. From SEM and EDX investigation, it had been confirmed that the coating was composed of two different layers, an out layer and an inner layer; the coating mainly contains Fe and Cr; the concentration of Cr decreased as the distance from the surface increased, yet Fe presented the inverse trend. XRD analysis indicated the coating was built up by (Cr, Fe)23C6 referring to the out layer, (Cr, Fe)7C3, Cr7C3 and α-(Cr, Fe) corresponding to the inner layer. Electrochemical corrosion consequence was obtained as follows: the self-corroding electric potential of chromizing coating was higher, and the corrosion current density was lower than that of bare P110 steel, which revealed that chromizing coating had better anti-corrosion performance; immersion corrosion results demonstrated the mass loss of chromized P110 steel was lower, and this meant that chromizing coating had a better corrosion resistance than that of bare P110 steel on the experimental condition. A compact (Cr, Fe)xCy coating can be fabricated by pack cementation technique. As a result of minor RE addition, microstructure and corrosion resistance of the chromizing coating are improved obviously.


2018 ◽  
Vol 18 ◽  
pp. 19-26
Author(s):  
Nadjette Belhamra ◽  
Abd Raouf Boulebtina ◽  
Khadidja Belassadi ◽  
Abdelouahed Chala ◽  
Malika Diafi

The purpose of this paper was to investigate the effect of Al2O3 and TiO2 nanoparticles contents on structural proporties, microhardness and corrosion resistance of Zn-Ni alloy coationg. Zn-Ni, Zn-Ni-Al2O3 and Zn-Ni-TiO2 composite coatings were electrodeposited on steel substrate by direct current in sulphate bath.The structure of the coatings was studied by X-ray diffration and by scaning electron miroscopy. The results showed the appearance of Ni5Zn21 phases and that the incrorporation of Al2O3 and TiO2 in the Zn-Ni coating refined the crystal grain size.The corrosion performance of coating in the 0.6M NaCl as a corrisive solution was investigated by potentiodynamic polarization and electrochemical impedance spectroscopy EIS methods. It was found that the incorporation of nanoparticules in Zn-Ni alloy coating have better corrosion resistance and the values of Rct and Zw increase, while the values of Cdl decrease with increasing of nanoparticules.


2020 ◽  
Author(s):  
Carolina Assis do Nascimento

The aim of this study was to compare the surface micromorphology and corrosion resistance of diferent temporary anchoragedevices (TADs) composed of titanium alloy (SIN®) and stainless steel (DAT Steel® and Bio Ray®). Ten samples of eachTAD were submitted to qualitative analyses using energy-dispersive and scanning electronic microscopy before and afterimmersion in artifcial saliva (1500 ppm of fuoride) for 30 days. The chemical analysis was done by X-ray fuorescence,and the corrosion tests were performed by electrochemical means (open circuit potential—OCP, potentiostat, and electrochemical impedance spectroscopy—EIS, using anodic potentiodynamic polarization curves). Passive flm resistance (PFR)and corrosion current were established. The corrosion rate was determined by the mass loss test. Greater smoothness andfewer machining defects were observed for the stainless steel TAD before artifcial saliva immersion. Comparatively, highercorrosion resistance was found for titanium alloy TAD after immersion in saliva. There was no release of ions into the TADwhen immersed in artifcial saliva. ANOVA and Tukey tests showed that OCP (V) was signifcantly lower for the titaniumalloy TAD (p=0.030) than the stainless steel brands. Epite (V) and Epite−OCP (V) were signifcantly higher for the titaniumalloy TAD (p=0.0009 and p=0.0005, respectively). Stainless steel TADs presented lower roughness surface than titaniumalloy TAD, although the latter presented higher corrosion resistance than the former


Coatings ◽  
2021 ◽  
Vol 11 (9) ◽  
pp. 1139 ◽  
Author(s):  
Yuqiang Feng ◽  
Zexu Du ◽  
Zhengfei Hu

In this paper, an equiatomic NiTi (55NiTi) alloy powder was mixed with pure Ni powder to prepare laser cladding coatings on a 316L stainless steel substrate to study the effect of Ni addition on the microstructure and corrosion resistance of the coatings. The microstructure and phase composition of the coatings were analyzed using a scanning electron microscope (SEM) with configured energy-dispersive spectrometer (EDS) and X-ray diffractometer (XRD). OCP (open-circuit potential), PD (potentiodynamic polarization) and EIS (electrochemical impedance spectroscopy) experiments were conducted by a Gamry electrochemical workstation, and corresponding eroded morphologies were observed to evaluate the coating’s anti-corrosion performance. The addition of Ni led to fine and uniform dendrites and dense microstructure under the metallurgical microscope, which were beneficial for the formation of the passive film mainly consisting of titanium dioxide (TiO2). The results show that the pitting potential of the 55NiTi + 5Ni coating was 0.11 V nobler than that of the 55NiTi coating, and the corrosion current density was less than half that of the 55NiTi coating. The corrosion initiated preferentially at the interfaces of dendrites and inter-dendritic areas, then spread first to dendrites rather than in the inter-dendritic areas.


2010 ◽  
Vol 636-637 ◽  
pp. 1053-1058 ◽  
Author(s):  
Katarzyna Wykpis ◽  
Antoni Budniok ◽  
Eugeniusz Łągiewka

This study was undertaken in the aim to try the limit of extraction of Zn from Zn-Ni system. The aim was realized by the addition of MoO42- ions into the galvanic bath containing Ni2+ and Zn2+ ions. Zn-Ni-Mo layers were deposited under galvanostatic conditions on (OH18N9) austenitic steel substrate. The influence of Na2MoO4 concentration in a bath on the surface morphology, chemical and phase composition and the corrosion resistance of obtained layers, was investigated. The properties of Zn-Ni-Mo layers were compared to the properties of electrolytic Zn-Ni layer. Structural investigations were performed by the X-ray diffraction (XRD) method. The surface morphology and chemical composition and surface chemical elements distribution of deposited layers were studied using a scanning electron microscope. Electrochemical corrosion resistance investigations were done by classical Stern method and electrochemical impedance spectroscopy. The potentiodynamic curves in the range of  0.05V to the potential of open circuit, were obtained. On the base of these curves the parameters like corrosion potential- Ecor, corrosion current density- icor and the polarization resistance- Rp were determined. These values served as a measure of the corrosion resistance of obtained layers. Results of impedance investigations were presented on the Nyquist Z”= f (Z’) and the Bode log Z = f (log) and  = f (log), diagrams. On the basis on this research, it was exhibited that surface morphology, chemical composition of Zn-Ni-Mo layers are dependent on Mo contents. The optimal content of Na2MoO4 in the bath for the sake of corrosion resistance in 5% NaCl, is found to be 1.2 gdm-3.


Metals ◽  
2022 ◽  
Vol 12 (1) ◽  
pp. 96
Author(s):  
Ameeq Farooq ◽  
Sohaib Ahmad ◽  
Kotiba Hamad ◽  
Kashif Mairaj Deen

This research work aims to develop electrodeposited Zn-Ni alloy coatings with controlled dissolution tendencies on a mild steel substrate. The varying Ni concentration in the electroplating bath, i.e., 10, 15, 20 and 25 g·L−1, affected the surface morphology and electrochemical properties of the deposited Zn-Ni alloy coatings. SEM and EDS analysis revealed the resulting variation in surface morphology and composition. The electrochemical behavior of different coatings was evaluated by measuring the open circuit potential and cyclic polarization trends in 3.5 wt.% NaCl solution. The degradation behavior of the electrodeposited Zn-Ni coatings was estimated by conducting a salt spray test for 96 h. The addition of Ni in the coating influenced the coating thickness and surface morphology of the coatings. The coating thickness decreased from 38.2 ± 0.5 μm to 20.7 ± 0.5 μm with the increase in Ni concentration. Relatively negative corrosion potential (<−1074 ± 10 mV) of the Zn-Ni alloy coatings compared to the steel substrate (−969 mV) indicated the sacrificial dissolution behavior of the Zn-rich coatings. On the other hand, compared to the pure Zn (26.12 mpy), ~4 times lower corrosion rate of the Zn-Ni coating (7.85 mpy) was observed by the addition of 25 g·L−1 Ni+2 in the bath solution. These results highlighted that the dissolution rate of the sacrificial Zn-Ni alloy coatings can effectively be tuned by the addition of Ni in the alloy coating during the electrodeposition process.


Coatings ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 505
Author(s):  
Krzysztof Aniołek ◽  
Bożena Łosiewicz ◽  
Julian Kubisztal ◽  
Patrycja Osak ◽  
Agnieszka Stróż ◽  
...  

Titanium and its alloys are among the most promising biomaterials for medical applications. In this work, the isothermal oxidation of Ti-6Al-7Nb biomedical alloy towards improving its mechanical properties, corrosion resistance, and bioactivity has been developed. The oxide layers were formed at 600, 700, and 800 °C for 72 h. Scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), 3D profilometry, and microindentation test, were used to characterize microstructure, surface geometrical structure, and the hardness of the diphase (α + β) Ti-6Al-7Nb alloy after oxidation, respectively. In vitro corrosion resistance tests were carried out in a saline solution at 37 °C using the open-circuit potential method and potentiodynamic measurements. Electronic properties in the air were studied using the Scanning Kelvin Probe (SKP) technique. The bioactivity test was conducted by soaking the alkali- and heat-treated samples in simulated body fluid for 7 days. The presence of apatite was confirmed using SEM/EDS and Fourier Transform Infrared Spectroscopy (FTIR) studies. The thickness of oxide layers formed increased with the temperature growth from 0.25 to 5.48 µm. It was found that with increasing isothermal oxidation temperature, the surface roughness, hardness, corrosion resistance, and contact potential difference increased. The Ti-6Al-7Nb alloy after oxidation revealed the HAp-forming ability in a biological environment.


2013 ◽  
Vol 203-204 ◽  
pp. 335-338 ◽  
Author(s):  
Bożena Łosiewicz ◽  
Magdalena Popczyk ◽  
Tomasz Goryczka ◽  
Józef Lelątko ◽  
Agnieszka Smołka ◽  
...  

The NiTi alloy (50.6 at.% Ni) passivated for 30 min at 130°C by autoclaving has been studied towards corrosion resistance in aqueous solutions of 3% NaCl, 0.1 M H2SO4, 1 M H2SO4 and HBSS. Structure and thickness of the passive layer (TiO2, rutile) were examined by X-ray reflectivity method and high resolution electron microscopy. Corrosion behavior of this oxide layer was investigated by open circuit potential method and polarization curves. It was found that the corrosion resistance of the passivated NiTi alloy is strongly dependent on the type of corrosive environment. The higher corrosion resistance of the tested samples was revealed in sulfate solutions as compared to chloride ones. The highest resistance to electrochemical corrosion of the NiTi alloy was observed in 0.1 M H2SO4 solution. Susceptibility to pitting corrosion of the tested samples was observed which increased with the concentration rise of chlorine anions in solution. Electrochemical tests for 316L stainless steel carried out under the same experimental conditions revealed a weaker corrosion resistance in all solutions as compared to the highly corrosion resistant NiTi alloy.


DYNA ◽  
2018 ◽  
Vol 85 (207) ◽  
pp. 192-197 ◽  
Author(s):  
Estrella Natali Borja-Goyeneche ◽  
Jhon Jairo Olaya-Florez

This work researches the influence of the nickel content on the structural and anticorrosive properties of ZrSiTiN films deposited by means of reactive co-sputtering on alloys of Ti6Al4V. The morphology and structure were analyzed by means of scanning electron microscopy (SEM) and X-ray diffraction (XRD), and the chemical composition was identified via X-ray scattering spectroscopy (EDS). The corrosion resistance was studied using potentiodynamic polarization (PP) tests employing a 3.5% by weight NaCl solution. In the films, an increase of Ni up to 6.97 at% was observed, while in XRD the FCC phase of (Zr, Ti) N was identified, with a mixed orientation in planes (111) and (200), which tended to diminish with the increase of Ni. Finally, with the addition of Ni, the corrosion current densities were reduced from 5.56 𝑥 10−8 to 2.64 𝑥 10−9 𝐴/𝑐m2. The improvement in the corrosion resistance is due to the effect of the Ni on the microstructure of the system (Zr, Ti) N, which can improve the quality of the passive film and prevent crystalline defects and corrosion zones.


2019 ◽  
Vol 33 (12) ◽  
pp. 1950111 ◽  
Author(s):  
Mihai Todica ◽  
Zoltan Kovacs-Krauss ◽  
Carmen Niculaescu ◽  
Marieta Mureşan-Pop

The modification of local structure of some commercial polyethylene terephthalate (PET) samples, gamma irradiated at different doses, was investigated by X-ray diffraction method before and after thermal treatment. Before the thermal treatment, the samples exposed to different doses of gamma radiations, does not show noticeable structural changes. However, the gamma exposure affects the thermal behavior of samples submitted to melting–cooling process. These modifications have been highlighted by X-ray diffraction, and confirmed also by thermal analysis and electron spin resonance spectroscopy.


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