Optimizing X-Ray Inspection for Advanced Packaging Applications

2020 ◽  
Vol 2020 (1) ◽  
pp. 000165-000168
Author(s):  
Brennan Peterson ◽  
Michael Kwan ◽  
Fred Duewer ◽  
Andrew Reid ◽  
Rhiannon Brooks

ABSTRACT Over the coming decade, advanced packaging will become increasingly critical to performance, cost, and density improvements in advanced electronics. There is both an industry push: cost and performance advances in transistor scaling are increasingly difficult. And there is an industry pull: customization for each market can be done far more quickly by assembling a series of parts in a package, rather than by design and integration into a single device. This isnt a new idea: Gordon Moore said the same in the 60’s. But after decades of increased device level integration, it is an important change. Figure 1 shows an example (future) device: there are large bumps, hybrid bonds--for extreme bandwidth and low latency connection to cache memory, TSV based DRAM, and multiple CPU to CPU interconnects. Each of these is a failure point. Figure 1: The wide variety of interconnects on future advanced packages Figure 2: the triangle of misery as applied to standard and Advanced xray imaging (AXI) Manufacturing will necessarily advance in the packaging arena: pin density and package size will both increase to support the high bandwidth and device integration demands. The downside of multiple device integration is a higher set of requirements on the reliability of both the individual devices and the fully assembled system. This is an opportunity to take advantage of new strategies and technologies in package inspection. The sampling challenges for both control and inspection for high reliability require systems that can run at 100% coverage and millions of units per year. An overview of reliability sampling challenges as it relates to the end of line inspection, as well as sampling for both defect type and incidence is critical to understanding how and what to measure to maximize yield. There are fundamental tradeoffs between speed, resolution, and signal to noise ratio that inform a systematic engineering understanding of inspection. Optimizing that trade-off specifically for semiconductor inspection leads to dedicated tools with extremely high resolution, speed, and low dose. In parallel with the speed requirements, sensitivity, and noise immunity can be improved with an understanding of the systematic sources of noise. These can be mitigated and even eliminated with novel algorithms for both image enhancement and defect location.

Author(s):  
Fenglei Du ◽  
Greg Bridges ◽  
D.J. Thomson ◽  
Rama R. Goruganthu ◽  
Shawn McBride ◽  
...  

Abstract With the ever-increasing density and performance of integrated circuits, non-invasive, accurate, and high spatial and temporal resolution electric signal measurement instruments hold the key to performing successful diagnostics and failure analysis. Sampled electrostatic force microscopy (EFM) has the potential for such applications. It provides a noninvasive approach to measuring high frequency internal integrated circuit signals. Previous EFMs operate using a repetitive single-pulse sampling approach and are inherently subject to the signal-to-noise ratio (SNR) problems when test pattern duty cycle times become large. In this paper we present an innovative technique that uses groups of pulses to improve the SNR of sampled EFM systems. The approach can easily provide more than an order-ofmagnitude improvement to the SNR. The details of the approach are presented.


Sensors ◽  
2021 ◽  
Vol 21 (3) ◽  
pp. 697
Author(s):  
Hanqing Xu ◽  
Weijun Fan ◽  
Jianwei Feng ◽  
Peiliang Yan ◽  
Shuchan Qi ◽  
...  

Flame monitoring of industrial combustors with high-reliability sensors is essential to operation security and performance. An ion current flame sensor with a simple structure has great potential to be widely used, but a weak ion current is the critical defect to its reliability. In this study, parameters of the ion current sensor used for monitoring flames on a Bunsen burner are suggested, and a method of further improving the ion current is proposed. Effects of the parameters, including the excitation voltage, electrode area, and electrode radial and vertical positions on the ion current, were investigated. The ion current grew linearly with the excitation voltage. Given that the electrodes were in contact with the flame fronts, the ion current increased with the contact area of the cathode but independent of the contact area of the anode. The smaller electrode radial position resulted in a higher ion current. The ion current was insensitive to the anode vertical position but largely sensitive to the cathode vertical position. Based on the above ion current regularities, the sensor parameters were suggested as follows: The burner served as a cathode and the platinum wire acted as an anode. The excitation voltage, anode radial and vertical positions were 120 V, 0 mm, and 6 mm, respectively. The method of further improving the ion current by adding multiple sheet cathodes near the burner exit was proposed and verified. The results show that the ion current sensor with the suggested parameters could correctly identify the flame state, including the ignition, combustion, and extinction, and the proposed method could significantly improve the magnitude of the ion current.


Energies ◽  
2020 ◽  
Vol 14 (1) ◽  
pp. 137
Author(s):  
Florian Schlosser ◽  
Heinrich Wiebe ◽  
Timothy G. Walmsley ◽  
Martin J. Atkins ◽  
Michael R. W. Walmsley ◽  
...  

Heat pumps are the key technology to decarbonise thermal processes by upgrading industrial surplus heat using renewable electricity. Existing insight-based integration methods refer to the idealised Grand Composite Curve requiring the full exploitation of heat recovery potential but leave the question of how to deal with technical or economic limitations unanswered. In this work, a novel Heat Pump Bridge Analysis (HPBA) is introduced for practically targeting technical and economic heat pump potential by applying Coefficient of Performance curves into the Modified Energy Transfer Diagram (METD). Removing cross-Pinch violations and operating heat exchangers at minimum approach temperatures by combined application of Bridge Analysis increases the heat recovery rate and reduce the temperature lift to be pumped at the same time. The insight-based METD allows the individual matching of heat surpluses and deficits of individual streams with the capabilities and performance of different market-available heat pump concepts. For an illustrative example, the presented modifications based on HPBA increase the economically viable share of the technical heat pump potential from 61% to 79%.


2021 ◽  
Vol 13 (7) ◽  
pp. 177
Author(s):  
Grazia Veronica Aiosa ◽  
Barbara Attanasio ◽  
Aurelio La Corte ◽  
Marialisa Scatá

The forthcoming 6G will attempt to rewrite the communication networks’ perspective focusing on a shift in paradigm in the way technologies and services are conceived, integrated and used. In this viewpoint, the Internet of Medical Things (IoMT) represents a merger of medical devices and health applications that are connected through networks, introducing an important change in managing the disease, treatments and diagnosis, reducing costs and faults. In 6G, the edge intelligence moves the innovative abilities from the central cloud to the edge and jointly with the complex systems approach will enable the development of a new category of lightweight applications as microservices. It requires edge intelligence also for the service evaluation in order to introduce the same degree of adaptability. We propose a new evaluation model, called CoKnowEMe (context knowledge evaluation model), by introducing an architectural and analytical scheme, modeled following a complex and dynamical approach, consisting of three inter-operable level and different networked attributes, to quantify the quality of IoMT microservices depending on a changeable context of use. We conduct simulations to display and quantify the structural complex properties and performance statistical estimators. We select and classify suitable attributes through a further detailed procedure in a supplementary information document.


2011 ◽  
Vol 134 (1) ◽  
Author(s):  
Andreas Peters ◽  
Zoltán S. Spakovszky

Due to their inherent noise challenge and potential for significant reductions in fuel burn, counter-rotating propfans (CRPs) are currently being investigated as potential alternatives to high-bypass turbofan engines. This paper introduces an integrated noise and performance assessment methodology for advanced propfan powered aircraft configurations. The approach is based on first principles and combines a coupled aircraft and propulsion system mission and performance analysis tool with 3D unsteady, full-wheel CRP computational fluid dynamics computations and aeroacoustic simulations. Special emphasis is put on computing CRP noise due to interaction tones. The method is capable of dealing with parametric studies and exploring noise reduction technologies. An aircraft performance, weight and balance, and mission analysis was first conducted on a candidate CRP powered aircraft configuration. Guided by data available in the literature, a detailed aerodynamic design of a pusher CRP was carried out. Full-wheel unsteady 3D Reynolds-averaged Navier-Stokes (RANS) simulations were then used to determine the time varying blade surface pressures and unsteady flow features necessary to define the acoustic source terms. A frequency domain approach based on Goldstein’s formulation of the acoustic analogy for moving media and Hanson’s single rotor noise method was extended to counter-rotating configurations. The far field noise predictions were compared to measured data of a similar CRP configuration and demonstrated good agreement between the computed and measured interaction tones. The underlying noise mechanisms have previously been described in literature but, to the authors’ knowledge, this is the first time that the individual contributions of front-rotor wake interaction, aft-rotor upstream influence, hub-endwall secondary flows, and front-rotor tip-vortices to interaction tone noise are dissected and quantified. Based on this investigation, the CRP was redesigned for reduced noise incorporating a clipped rear-rotor and increased rotor-rotor spacing to reduce upstream influence, tip-vortex, and wake interaction effects. Maintaining the thrust and propulsive efficiency at takeoff conditions, the noise was calculated for both designs. At the interaction tone frequencies, the redesigned CRP demonstrated an average reduction of 7.25 dB in mean sound pressure level computed over the forward and aft polar angle arcs. On the engine/aircraft system level, the redesigned CRP demonstrated a reduction of 9.2 dB in effective perceived noise (EPNdB) and 8.6 EPNdB at the Federal Aviation Regulations (FAR) 36 flyover and sideline observer locations, respectively. The results suggest that advanced open rotor designs can possibly meet Stage 4 noise requirements.


2021 ◽  
Vol 17 (4) ◽  
pp. 1-16
Author(s):  
Chuliang Guo ◽  
Li Zhang ◽  
Xian Zhou ◽  
Grace Li Zhang ◽  
Bing Li ◽  
...  

Multiplications have been commonly conducted in quantized CNNs, filters, and reconfigurable cores, and so on, which are widely deployed in mobile and embedded applications. Most multipliers are designed to perform multiplications with symmetric bit-widths, i.e., n - by n -bit multiplication. Such features would cause extra area overhead and performance loss when m - by n -bit multiplications ( m > n ) are deployed in the same hardware design, resulting in inefficient multiplication operations. It is highly desired and challenging to propose a reconfigurable multiplier design to accommodate operands with both symmetric and asymmetric bit-widths. In this work, we propose a reconfigurable approximate multiplier to support multiplications at various precisions, i.e., bit-widths. Unlike prior works of approximate adders assuming a uniform weight distribution with bit-wise independence, scenarios like a quantized CNN may have a centralized weight distribution and hence follow a Gaussian-like distribution with correlated adjacent bits. Thus, a new block-based approximate adder is also proposed as part of the multiplier to ensure energy-efficient operation with an awareness of the bit-wise correlation. Our experimental results show that the proposed approximate adder significantly reduces the error rate by 76% to 98% over a state-of-the-art approximate adder for Gaussian-like distribution scenarios. Evaluation results show that the proposed multiplier is 19% faster and 22% more power saving than a Xilinx multiplier IP at the same bit precision and achieves a 23.94-dB peak signal-to-noise ratio, which is comparable to the accurate one of 24.10 dB when deployed in a Gaussian filter for image processing tasks.


2020 ◽  
Vol 3 (1) ◽  
pp. 33-41
Author(s):  
Hwunjae Lee ◽  
◽  
Junhaeng Lee ◽  

This study evaluated PSNR of server display monitor and client display monitor of DSA system. The signal is acquired and imaged during the surgery and stored in the PACS server. After that, distortion of the original signal is an important problem in the process of observation on the client monitor. There are many problems such as noise generated during compression and image storage/transmission in PACS, information loss during image storage and transmission, and deterioration in image quality when outputting medical images from a monitor. The equipment used for the experiment in this study was P's DSA. We used two types of monitors in our experiment, one is P’s company resolution 1280×1024 pixel monitor, and the other is W’s company resolution 1536×2048 pixel monitor. The PACS Program used MARO-view, and for the experiment, a PSNR measurement program using Visual C++ was implemented and used for the experiment. As a result of the experiment, the PSNR value of the kidney angiography image was 26.958dB, the PSNR value of the lung angiography image was 28.9174 dB, the PSNR value of the heart angiography image was 22.8315dB, and the PSNR value of the neck angiography image was 37.0319 dB, and the knee blood vessels image showed a PSNR value of 43.2052 dB, respectively. In conclusion, it can be seen that there is almost no signal distortion in the process of acquiring, storing, and transmitting images in PACS. However, it suggests that the image signal may be distorted depending on the resolution and performance of each monitor. Therefore, it will be necessary to evaluate the performance of the monitor and to maintain the performance.


2017 ◽  
Vol 20 (1-2) ◽  
pp. 8-16 ◽  
Author(s):  
Emma Nilsson ◽  
Kerstin Nilsson

An increasing number of older people in the population will bring new challenges for the society and care coordination. One of the most important questions in care coordination is the employees’ work performance. The overall aim of this study was to examine care employees’ experience of factors that rule how they allocate their time and tasks in the care work. The study was qualitative and consists of focus group interviews with 36 employees in elderly care in five Swedish municipalities. Much of the work that care employees perform is controlled by others in the municipality organised health care. The employees had a limited possibility to decide what should be given priority in their work. However, the employees who participated in the focus group interviews did not want to prioritise tasks and duties they felt were faulty or in direct conflict with their own convictions. When employees experienced that the assistance assessments were correct and helpful to the individual elderly patient this contributed to the employees’ priority and performance of the task. The formal and informal control systems caused the employees’ priority to be mainly quantitative and visible work tasks, rather than more qualitative tasks and care giving to the elderly. In the intention to organise good care coordination that fit each elderly patients’ need it is important that those who work closest to the patient to a greater extent are given the opportunity to make their voice heard in decisions of care planning and assistance assessments.


2002 ◽  
Vol 124 (3) ◽  
pp. 441-450 ◽  
Author(s):  
R. Scott Erwin ◽  
Karl Schrader ◽  
Ruth L. Moser ◽  
Steven F. Griffin

This paper presents the development, design, and implementation of a precision control system for a large, sparse-aperture space-deployable telescope testbed. Aspects of the testbed and laboratory environment relevant to nanometer-level control and performance objectives are provided. There are four main objectives of the control system: 1) reduction of natural resonances of the supporting structure, 2) rejection of tonal disturbances, 3) tip, tilt, and piston set-point tracking for optical surfaces, and 4) reduction in settling time of optical surfaces after an impulsive slew-type disturbance. The development of a three-input, three-output, high-bandwidth structural control system for the testbed is presented, and experimental data demonstrating that all objectives were attained is provided. The paper concludes with a discussion of the results and a description of research issues remaining to be addressed.


2018 ◽  
Vol 8 (10) ◽  
pp. 1986 ◽  
Author(s):  
Jungwon Huh ◽  
Van Mac ◽  
Quang Tran ◽  
Ki-Yeol Lee ◽  
Jong-In Lee ◽  
...  

Detecting subsurface delamination is a difficult and vital task to maintain the durability and serviceability of concrete structure for its whole life cycle. The aim of this work was to obtain better knowledge of the effect of depth, heating time, and rebar on the detectability capacity of delamination. Experimental tests were carried out on a concrete specimen in the laboratory using Long Pulsed Thermography (LPT). Six halogen lamps and a long wavelength infrared camera with a focal plane array of 640 × 480 pixels were used as the heat source and infrared detector, respectively. The study focused on the embedded imitation delaminations with the size of 10 cm × 10 cm × 1 cm, located at depths varying from 1 to 8 cm. The signal-to-noise ratio (SNR) was applied as a criterion to assess the detectability of delamination. The results of this study indicate that as the provided heating time climbed, the SNR increased, and the defect could be identified more clearly. On the other hand, when using the same heating regime, a shallow delamination displayed a higher SNR than a deeper one. The moderate fall of the SNR in the case of imitating defect located below reinforced steel was also observed. The absolute contrast was monitored to determine the observation time, and the nondimensional prefactor k was empirically proposed to predict the depth of delamination. The mean absolute percentage error (MAPE) was used to quantitatively evaluate the difference between forecasted and real depth, which evaluation confirmed the high reliability of the estimated value of the prefactor k.


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