Design and Fabrication of an LTCC Structure for a Microceramic Combustor

2012 ◽  
Vol 9 (3) ◽  
pp. 120-125 ◽  
Author(s):  
Darko Belavic ◽  
Marko Hrovat ◽  
Gregor Dolanc ◽  
Kostja Makarovic ◽  
Marina Santo Zarnik
Keyword(s):  
Thick Film ◽  
High Pressures ◽  
Three Dimensional ◽  
Temperature Sensors ◽  
Ceramic Technology ◽  
Electronic Components ◽  
Buried Structures ◽  
Flow Rates ◽  
Points Of View ◽  
Harsh Conditions

Advanced microsystems or macrosystems are in some cases made with multilayer ceramic technology. Low-temperature cofired ceramic (LTCC) technology is considered to be one of the more suitable technologies for the fabrication of ceramic microsystems that integrate screen-printed, thick-film electronic components as well as three-dimensional buried structures, for example, cavities and channels. One of the applications is a ceramic combustor. The chemical energy of the fuel is converted into thermal energy in a chemical microcombustor through a burning process, while the accompanying high temperatures and, frequently, high pressures, impose harsh conditions on the combustor structure. Therefore, the combustor must be carefully designed not only from the functional, thermal, and chemical points of view, but also with respect to the mechanical strength. The combustor device was prepared by lamination of Du Pont 951PX LTCC green tapes. The fabricated 3D LTCC structures with buried cavities and channels including two inlets (for fuel and air), the evaporator for the fuel, the mixing system of the channels (for mixing the evaporated fuel and air), the distribution channels and eight microburners were realized. The main parts are eight microburners realized as buried cavities. In the burners, a platinum-based catalyst was deposited to assist the oxidation, that is, the burning, of the methanol with the air. Thick-film, platinum-based heaters and temperature sensors are incorporated within the structure. The device was tested with different flow rates of liquid methanol (1 mL/h to 5 mL/h) and air (7 L/h to 15 L/h). The temperatures obtained were between 250°C and 450°C.

Design of an LTCC Structure for a Micro-Ceramic Combustor

2012 ◽  
Vol 2012 (CICMT) ◽  
pp. 000288-000293
Author(s):  
Darko Belavic ◽  
Marko Hrovat ◽  
Gregor Dolanc ◽  
Kostja Makarovic ◽  
Marina Santo Zarnik ◽  
...  
Keyword(s):  
High Pressures ◽  
Three Dimensional ◽  
Ceramic Technology ◽  
Electronic Components ◽  
Buried Structures ◽  
Flow Rates ◽  
Points Of View ◽  
Micro Systems ◽  
Micro Combustor ◽  
Harsh Conditions

Advanced micro- or macro-systems are in some cases made with multilayer ceramic technology. Low-Temperature Co-fired Ceramic (LTCC) technology is considered as one of the more suitable technologies for the fabrication of ceramic micro-systems that integrate screen-printed, thick-film electronic components as well as three-dimensional buried structures, for example, cavities and channels. One of the applications is a ceramic combustor. The chemical energy of the fuel is converted into thermal energy in a chemical micro-combustor through a burning process, while the accompanying high temperatures and, frequently, high pressures impose harsh conditions on the combustor structure. Therefore, the combustor must be carefully designed not only from the functional, thermal and chemical points of view, but also with respect to the mechanical strength. The combustor device was prepared by laminating of Du Pont 951PX LTCC green tapes. The fabricated 3D LTCC structures with buried cavities and channels including two inlets (for fuel and air), the evaporator for the fuel, the mixing system of the channels (for mixing the evaporated fuel and air), the distribution channels and eight microburners were realized. The main parts are eight micro-burners realized as buried cavities. In the burners a platinum-based catalyst was deposited to assist the oxidation, i.e., the burning, of the methanol with the air. Thickfilm, platinum-based heaters and temperature sensors are incorporated within the structure. The device was tested with different flow rates of liquid methanol (1 ml/h to 5 ml/h) and air (7 l/h to 15 l/h). The obtained temperatures were between 250°C and 450°C.

Evaluation of screen-printable type S (Pt-PtRh) thermocouples on different ceramic substrates

2016 ◽  
Vol 2016 (CICMT) ◽  
pp. 000053-000057
Author(s):  
Jaroslaw Kita ◽  
Sven Wiegärtner ◽  
Alistair Prince ◽  
Peter Weigand ◽  
Ralf Moos
Keyword(s):  
High Temperature ◽  
Thick Film ◽  
Screen Printing ◽  
Temperature Sensors ◽  
Electrical Characteristics ◽  
Buried Structures ◽  
Ceramic Substrates ◽  
Temperature Characteristics ◽  
Film Type ◽  
Thick Film Technology

Abstract The application of thermocouples as temperature sensors has been well known and has already been established for many years. However, for classical thick-film technology using screen-printing and firing, no standardized solutions exist. The here-presented newly developed PtRh thick-film compositions (90% Pt,10% Rh) allows to construct thick-film type S thermocouples (Pt/PtRh), following the IEC temperature characteristics. They can be fired in air, and therefore can be easily integrated into existing thick-film components and devices. In an earlier study, the new Pt-Rh composition was successfully tested on alumina substrates. Their electrical characteristics is equal with classical wire type S thermocouples. This study continues the investigations of thick-film thermocouples. We tested the newly developed pastes for high temperature applications on alumina substrates and evaluated the application of the new screen-printable type S thermocouples on LTCC ceramics. Three possible configurations were investigated: deposited on already fired LTCC substrates (post-fired), screen-printed and co-fired with LTCC tapes on the top surface as well as as buried structures. The paper presents the results of our evaluation and discusses further possible applications.

Design Aspects of a Cardiac Action Hydraulic Pump

2015 ◽  
Author(s):  
Mohamed Elgamil ◽  
Khaled Mostafa ◽  
Marwan El-Husseiny ◽  
Saad Kassem
Keyword(s):  
High Performance ◽  
High Pressures ◽  
Three Dimensional ◽  
Operating Conditions ◽  
Hydraulic Pump ◽  
Element Analysis ◽  
Flow Rates ◽  
Control Chamber ◽  
Chamber Volume ◽  
Cardiac Action

This paper presents some design aspects of a high pressure cardiac action hydraulic pump consisting of several pumping heads. Each head has a set of followers that completely encircle a cam. The followers separate a pumping chamber, formed between the cam and the followers, from a control chamber existing outside the followers. With the cam rotation the followers move outwards and inwards with respect to the cam, causing the pumping chamber volume to increase and decrease to suck and pump oil. The pump geometric volume can be controlled by controlling the stroke of the followers through the control of the oil volume in the control chamber. Three different methods are proposed to transmit the motion from the cam to the followers. In the first method the followers are in direct contact with the cam, while in the second intermediate cylindrical rollers are inserted between the followers and the cam. In the third method, specially shaped pads are inserted between the cam and the followers. Finite element analysis (FEA) using ANSYS Mechanical software is carried out to compare between these methods regarding the generated contact stresses between the cam and the followers. FEA is also utilized to design a self-integrated priming spring in the external lips of the followers in order to allow smooth pump start up at all operating conditions. The suction and delivery valves of this pump are crucial for its reliability and high performance. They should allow high flow rates at small pressure drop and should be compact, of low inertia to operate at high frequency, and of minimum deformation under high pressures. A CFD analysis for a proposed design for these valves is performed using ANSYS/FLUENT program on three-dimensional models, where the flow rates, the pressure and velocity distributions, and the deformations of these elements are calculated.

Scanning Electron Microscopy in Hybrid Microelectronics

1976 ◽  
Vol 34 ◽  
pp. 456-457
Author(s):  
S. Khadpe ◽  
R. Faryniak
Keyword(s):  
Integrated Circuits ◽  
Thick Film ◽  
Integrated Circuit ◽  
Failure Modes ◽  
Three Dimensional ◽  
Circuit Components ◽  
Hybrid Microcircuit ◽  
Electrical Connections ◽  
Scanning Electron

The Scanning Electron Microscope (SEM) is an important tool in Thick Film Hybrid Microcircuits Manufacturing because of its large depth of focus and three dimensional capability. This paper discusses some of the important areas in which the SEM is used to monitor process control and component failure modes during the various stages of manufacture of a typical hybrid microcircuit.Figure 1 shows a thick film hybrid microcircuit used in a Motorola Paging Receiver. The circuit consists of thick film resistors and conductors screened and fired on a ceramic (aluminum oxide) substrate. Two integrated circuit dice are bonded to the conductors by means of conductive epoxy and electrical connections from each integrated circuit to the substrate are made by ultrasonically bonding 1 mil aluminum wires from the die pads to appropriate conductor pads on the substrate. In addition to the integrated circuits and the resistors, the circuit includes seven chip capacitors soldered onto the substrate. Some of the important considerations involved in the selection and reliability aspects of the hybrid circuit components are: (a) the quality of the substrate; (b) the surface structure of the thick film conductors; (c) the metallization characteristics of the integrated circuit; and (d) the quality of the wire bond interconnections.

Proton Induced Structuring of a Photostructurable Glass

2002 ◽  
Vol 739 ◽  
Author(s):  
Meg Abraham ◽  
Inmaculada Gomez-Morilla ◽  
Mike Marsh ◽  
Geoff Grime
Keyword(s):  
Three Dimensional ◽  
Particle Beam ◽  
Nucleation Site ◽  
Buried Structures ◽  
Corning Glass ◽  
Nucleation Sites ◽  
Initial Nucleation ◽  
Similar Product ◽  
Photon Process ◽  
Meta Silicate

ABSTRACTThe use of photons to create intricate three-dimensional and buried structures [1] in photo-structurable glass has been well demonstrated at several institutions [2]. In these instances the glass used whether it be Foturan™, made by the Schott Group or a similar product made by Corning Glass, forms a silver nucleation sites on exposure to intense UV laser light via a two-photon process. Subsequent annealing causes a localized crystal growth to form a meta-silicate phase which can be etched in dilute hydrofluoric acid at rates of 20 to 50 times that of the unprocessed glass. The same formulation of glass can be “exposed” using a particle beam to create the nucleation site. In the case of particle beam exposure, experiments have shown that the mechanisms that cause this initial nucleation and eventual stochiometric transformation, after annealing, depend largely on the beam energy.

Thick Film Platinum Temperature Sensors

1986 ◽  
Vol 3 (1) ◽  
pp. 33-35 ◽  
Author(s):  
Q.M. Reynolds ◽  
M.G. Norton
Keyword(s):  
Thick Film ◽  
Temperature Sensors

A Three-Dimensional Analysis of Particle Deposition for the Modified Chemical Vapor Deposition (MCVD) Process

1992 ◽  
Vol 114 (3) ◽  
pp. 735-742 ◽  
Author(s):  
Y. T. Lin ◽  
M. Choi ◽  
R. Greif
Keyword(s):  
Chemical Vapor Deposition ◽  
Vapor Deposition ◽  
Particle Deposition ◽  
Three Dimensional ◽  
Chemical Vapor ◽  
Secondary Flows ◽  
Circumferential Direction ◽  
Forced Flow ◽  
Flow Rates ◽  
Entry Length

A study has been made of the deposition of particles that occurs during the modified chemical vapor deposition (MCVD) process. The three-dimensional conservation equations of mass, momentum, and energy have been solved numerically for forced flow, including the effects of buoyancy and variable properties in a heated, rotating tube. The motion of the particles that are formed is determined from the combined effects resulting from thermophoresis and the forced and secondary flows. The effects of torch speed, rotational speed, inlet flow rate, tube radius, and maximum surface temperature on deposition are studied. In a horizontal tube, buoyancy results in circumferentially nonuniform temperature and velocity fields and particle deposition. The effect of tube rotation greatly reduces the nonuniformity of particle deposition in the circumferential direction. The process is chemical-reaction limited at larger flow rates and particle-transport limited at smaller flow rates. The vertical tube geometry has also been studied because its symmetric configuration results in uniform particle deposition in the circumferential direction. The “upward” flow condition results in a large overall deposition efficiency, but this is also accompanied by a large “tapered entry length.”

scholarly journals Contribution of upper airway geometry to convective mixing

2008 ◽  
Vol 105 (6) ◽  
pp. 1733-1740 ◽  
Author(s):  
Santhosh T. Jayaraju ◽  
Manuel Paiva ◽  
Mark Brouns ◽  
Chris Lacor ◽  
Sylvia Verbanck
Keyword(s):  
Three Dimensional ◽  
Upper Airway ◽  
Axial Dispersion ◽  
Half Width ◽  
Experimental Results ◽  
Cfd Simulations ◽  
Flow Rates ◽  
Axial Dispersion Coefficient ◽  
Dispersive Effect ◽  
Flow Directions

We investigated the axial dispersive effect of the upper airway structure (comprising mouth cavity, oropharynx, and trachea) on a traversing aerosol bolus. This was done by means of aerosol bolus experiments on a hollow cast of a realistic upper airway model (UAM) and three-dimensional computational fluid dynamics (CFD) simulations in the same UAM geometry. The experiments showed that 50-ml boluses injected into the UAM dispersed to boluses with a half-width ranging from 80 to 90 ml at the UAM exit, across both flow rates (250, 500 ml/s) and both flow directions (inspiration, expiration). These experimental results imply that the net half-width induced by the UAM typically was 69 ml. Comparison of experimental bolus traces with a one-dimensional Gaussian-derived analytical solution resulted in an axial dispersion coefficient of 200–250 cm2/s, depending on whether the bolus peak and its half-width or the bolus tail needed to be fully accounted for. CFD simulations agreed well with experimental results for inspiratory boluses and were compatible with an axial dispersion of 200 cm2/s. However, for expiratory boluses the CFD simulations showed a very tight bolus peak followed by an elongated tail, in sharp contrast to the expiratory bolus experiments. This indicates that CFD methods that are widely used to predict the fate of aerosols in the human upper airway, where flow is transitional, need to be critically assessed, possibly via aerosol bolus simulations. We conclude that, with all its geometric complexity, the upper airway introduces a relatively mild dispersion on a traversing aerosol bolus for normal breathing flow rates in inspiratory and expiratory flow directions.

Ingestion Into the Upstream Wheelspace of an Axial Turbine Stage

1994 ◽  
Vol 116 (2) ◽  
pp. 327-332 ◽  
Author(s):  
T. Green ◽  
A. B. Turner
Keyword(s):  
Pressure Distribution ◽  
Static Pressure ◽  
Three Dimensional ◽  
Computer Code ◽  
Rotor Blades ◽  
Rotor Speed ◽  
Turbine Stage ◽  
Flow Rates ◽  
Static Pressure Distribution ◽  
Axial Clearance

The upstream wheelspace of an axial air turbine stage complete with nozzle guide vanes (NGVs) and rotor blades (430 mm mean diameter) has been tested with the objective of examining the combined effect of NGVs and rotor blades on the level of mainstream ingestion for different seal flow rates. A simple axial clearance seal was used with the rotor spun up to 6650 rpm by drawing air through it from atmospheric pressure with a large centrifugal compressor. The effect of rotational speed was examined for several constant mainstream flow rates by controlling the rotor speed with an air brake. The circumferential variation in hub static pressure was measured at the trailing edge of the NGVs upstream of the seal gap and was found to affect ingestion significantly. The hub static pressure distribution on the rotor blade leading edges was rotor speed dependent and could not be measured in the experiments. The Denton three-dimensional C.F.D. computer code was used to predict the smoothed time-dependent pressure field for the rotor together with the pressure distribution downstream of the NGVs. The level and distribution of mainstream ingestion, and thus the seal effectiveness, was determined from nitrous oxide gas concentration measurements and related to static pressure measurements made throughout the wheelspace. With the axial clearance rim seal close to the rotor the presence of the blades had a complex effect. Rotor blades in connection with NGVs were found to reduce mainstream ingestion seal flow rates significantly, but a small level of ingestion existed even for very high levels of seal flow rate.

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