scholarly journals Numerical Study of the Influence of Grain Size and Loading Conditions on the Deformation of a Polycrystalline Aluminum Alloy

2014 ◽  
Vol 02 (06) ◽  
pp. 425-430 ◽  
Author(s):  
O. Zinovieva ◽  
V. Romanova ◽  
R. Balokhonov ◽  
A. Zinoviev ◽  
Zh. Kovalevskaya
Author(s):  
JUAN LUO ◽  
GUOZHENG KANG ◽  
MINGXING SHI

A crystal plasticity based finite element model (i.e., FE model) is used in this paper to simulate the cyclic deformation of polycrystalline aluminum alloy plates. The Armstrong–Frederick nonlinear kinematic hardening rule is employed in the single crystal constitutive model to capture the Bauschinger effect and ratcheting of aluminum single crystal presented under the cyclic loading conditions. A simple model of latent hardening is used to consider the interaction of dislocations between different slipping systems. The proposed single crystal constitutive model is implemented numerically into a FE code, i.e., ABAQUS. Then, the proposed model is verified by comparing the simulated results of cyclic deformation with the corresponding experimental ones of a face-centered cubic polycrystalline metal, i.e., rolled 5083 aluminum alloy. In the meantime, it is shown that the model is capable of predicting local heterogeneous deformation in single crystal scale, which plays an important role in the macroscopic deformation of polycrystalline aggregates. Under the cyclic loading conditions, the effect of applied strain amplitude on the responded stress amplitude and the dependence of ratcheting strain on the applied stress level are reproduced reasonably.


Metals ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 314
Author(s):  
Fulong Chen ◽  
Haitao Qu ◽  
Wei Wu ◽  
Jing-Hua Zheng ◽  
Shuguang Qu ◽  
...  

Physicallybased constitutive equations are increasingly used for finite element simulations of metal forming processes due to the robust capability of modelling of underlying microstructure evolutions. However, one of thelimitations of current models is the lack of practical validation using real microstructure data due to the difficulties in achieving statistically meaningful data at a sufficiently large microstructure scale. Particularly, dislocation density and grain size governing the hardening in sheet deformation are of vital importance and need to be precisely quantified. In this paper, a set of dislocation mechanics-based plane stress material model is constructed for hot forming aluminum alloy. This material model is applied to high strength 7075 aluminum alloy for the prediction of the flow behaviorsconditioned at 300–400 °C with various strain rates. Additionally, an electron backscatter diffraction (EBSD) technique was applied to examine the average grain size and geometrical necessary dislocation (GND) density evolutions, enabling both macro- and micro- characteristics to be successfully predicted. In addition, to simulate the experienced plane stress states in sheet metal forming, the calibrated model is further extended to a plane stress stateto accuratelypredict the forming limits under hot conditions.The comprehensively calibrated material model could be used for guidinga better selection of industrial processing parameters and designing process windows, taking into account both the formed shape as well as post formed microstructure and, hence, properties.


2003 ◽  
Vol 19 (8) ◽  
pp. 1215-1244 ◽  
Author(s):  
F. Barlat ◽  
J.M. Ferreira Duarte ◽  
J.J. Gracio ◽  
A.B. Lopes ◽  
E.F. Rauch

2013 ◽  
Vol 278-280 ◽  
pp. 429-432
Author(s):  
Qing Song Yan ◽  
Yong Li ◽  
Gang Lu ◽  
Bai Ping Lu ◽  
Bo Wen Xiong ◽  
...  

Through analyzing and testing the microstructure and property of ZL114A aluminum alloy castings under the condition of alternating electromagnetic field, the effects of the intensity of alternating electromagnetic field on the microstructure and property of ZL114A aluminum alloy castings are studied. The results showed the intensity of alternating electromagnetic field had a great influence on the microstructure and property of ZL114A aluminum alloy castings. With the increase of the intensity of alternating electromagnetic field, the grain size of ZL114A aluminum alloy was more and more small, under the 10A current intensity, the grain was the finest. Whereas, with the increase of the intensity of alternating electromagnetic field further, the grain is more and more big. Meanwhile, in a certain rang of current intensity, the mechanical performance of ZL114A aluminum alloy had been improved comprehensively, its tensile intensity was improved 10MPa and the elongation was increased by 30%.


2013 ◽  
Vol 203-204 ◽  
pp. 258-261 ◽  
Author(s):  
Izabela Kalemba ◽  
Krzysztof Muszka ◽  
Mirosław Wróbel ◽  
Stanislaw Dymek ◽  
Carter Hamilton

This research addresses the EBSD analysis of friction stir welded 7136-T76 aluminum alloy. The objectives of this study were to evaluate the grain size and their shape, character of grain boundaries in the stirred and thermo-mechanically affected zones, both on the advancing and retreating side as well as to investigate changes in the crystallographic texture. Results of texture analysis indicate the complexity of the FSW process. The texture gradually weakens on moving from the thermo-mechanically affected zone toward the weld center. The stirred zone is characterized by very weak texture and is dominated by high angle boundaries. On the other hand, the thermo-mechanically affected zone exhibits a high frequency of low angle boundaries.


2021 ◽  
Vol 1035 ◽  
pp. 102-107
Author(s):  
Shao Ming Ma ◽  
Chuan Liu Wang ◽  
Yun Lin Fan

Light-weight and high-strength aluminum alloy drill pipes are potential and promising to replace traditional steel drill pipes. In this study, the grain size and mechanical properties of aluminum alloy drilling pipe materials reinforced by in-situ TiB2 particles were studied. The results showed when reinforced by in-situ TiB2 particles the grain size of aluminum alloy materials was refined from 155 m to 57 m and ultimate tensile strength was increased from 590 MPa to 720 MPa. Besides, the results also indicated that the friction coefficient was reduced from 0.99 to 0.50 and thus the abrasion resistance of 7075 aluminum alloy was enhanced by 34 %. This study provided theoretical basis for the application of light-weight and high-strength aluminum alloy drill pipes in directional drilling and ultra-deep wells.


2020 ◽  
Vol 993 ◽  
pp. 130-137
Author(s):  
Yang Qiu ◽  
Zhi Feng Zhang ◽  
Hao Dong Zhao ◽  
Yong Tao Xu

To obtain fine microstructure and homogeneous distribution of alloying elements in the large-sized billet, the internal electromagnetic stirring as a new electromagnetic stirring method was proposed and utilized for the preparation of Ф508 mm 7050 aluminum alloy billet. The results demonstrate that the internal electromagnetic stirring could refine the microstructure and second phase, and alleviated the macrosegregation significantly. The grain size at the edge, 1/2 radius, and center of the billet decreased to 180 μm, 175 μm, and 185 μm, respectively. Moreover, the relative macrosegregation of Zn, Mg, and Cu at the edge and center decreased to 3.9% and 2.8%, 2.3% and 1.6%, 4.1% and 2.5%, respectively.


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