scholarly journals Assessment and Risk Management of Potential Hazards by Failure Modes and Effect Analysis (FMEA) Method in Yazd Steel Complex

2014 ◽  
Vol 04 (03) ◽  
pp. 127-135 ◽  
Author(s):  
Mehrzad Ebrahemzadih ◽  
G. H. Halvani ◽  
Behzad Shahmoradi ◽  
Omid Giahi
Keyword(s):  
Risk Management ◽  
Failure Modes ◽  
Effect Analysis ◽  
Fmea Method

Failure Mode and Effect Analysis (FMEA) for Enhancing Reliability of Water Tube Boiler in Thermal Power Plant

2016 ◽  
Vol 8 (02) ◽  
pp. 79-86
Author(s):  
Kapil Dev Sharma ◽  
Shobhit Srivastava
Keyword(s):  
Power Plant ◽  
Failure Mode ◽  
Thermal Power Plant ◽  
Failure Modes ◽  
Thermal Power ◽  
Effect Analysis ◽  
Water Tube ◽  
Potential Failure ◽  
Fmea Method ◽  
Continuous Power

Failure mode and effect analysis is one of the QS-9000 quality system requirement supplements, with a wide applicability in all industrial fields. FMEA is the inductive failure analysis instruments which can be defined as a methodical group of activities intended to recognize and evaluate the potential failure modes of a product/ process and its effects with an aim to identify actions which could eliminate or reduce the chance of the potential failure before the problem occur. The purpose of this paper is to evaluate the FMEA research and application in the Thermal Power Plant Industry. The research will highlight the application of FMEA method to water tubes (WT) in boilers with an aim to find-out all the major and primary causes of boiler failure and reduce the breakdown for continuous power generation in the plant. Failure Mode and Effect Analysis technique is applied on most critical or serious parts (components) of the plant which having highest Risk Priority Number (RPN). Comparison is made between the quantitative results of FMEA and reliability field data from real tube systems. These results are discussed to establish relationships which are useful for future water tube designs.

scholarly journals The Possible Use of the FMEA Method to Ensure Health Safety of Municipal Water

2010 ◽  
Vol 14-15 (1) ◽  
pp. 143-154 ◽  
Author(s):  
Janusz Rak ◽  
Barbara Tchórzewska-Cieślak
Keyword(s):  
Water Contamination ◽  
Failure Modes ◽  
Tap Water ◽  
Supply System ◽  
Hazardous Substances ◽  
Effect Analysis ◽  
Health Safety ◽  
Municipal Water ◽  
Life Threatening ◽  
Fmea Method

The Possible Use of the FMEA Method to Ensure Health Safety of Municipal WaterThe paper presents the adaptation of failure modes and effect analysis (FMEA) to assess risk associated with the possibility of tap water contamination. In the case of drinking water quality, occurring threats include pollution by hazardous substances that have an impact on life-threatening risk, health risk and environmental risk. The main aim of this paper is to develop a methodology to use the FMEA method for water supply system.

scholarly journals THE MANAGEMENT OF PROCESS LEAD TIME IN THE RELEASE OF STERILE PHARMACEUTICAL BATCHES: A CASE STUDY OF OPTIMIZATION IN AN OFFICIAL BRAZILIAN PHARMACEUTICAL LABORATORY

2021 ◽  
Vol 16 (1) ◽  
pp. 42-51
Author(s):  
Maria Tereza de Sousa Silva ◽  
Edison Nunes da Silva Junior ◽  
Jorge Magalhães ◽  
Vanessa da Silveira dos Santos Pacheco
Keyword(s):  
Risk Management ◽  
Failure Modes ◽  
Pharmaceutical Product ◽  
Release Time ◽  
Risk Level ◽  
Management Tools ◽  
Release Process ◽  
Quality Program ◽  
Batch Release ◽  
Fmea Method

Medicines must comply with quality, safety, and efficacy pillars. Nowadays, organizations seek to incorporate new management models encouraged by quality program following the world trend regarding the technological revolution. The present research aims to improve the sterile pharmaceutical product batches release process, using the Failure Mode Effects Analysis (FMEA) method. This study addresses the gap in literature on quality risk management during batch release. The methodology uses a form adapted to the process in order to systematize the information, improving its comparison and analysis, thus estimating, the identification of potential failure modes and their effects on their performance. Made it possible to assign values for the severity, occurrence, and failure modes detection, to then determine the risk level and the priority of risk level. The results obtained showed the mitigation and elimination of failures in the process, as well as opportunities for improvement and causes of failures identification, improvement in the process performance indicators, greater reliability, and reduction in batch release time. Keywords: good manufacturing practices pharmaceutical industry, risk management, risk management tools

scholarly journals RISK MANAGEMENT OF OYSTER MUSHROOM AGRIBUSINESS IN JEMBER DISTRICT

2019 ◽  
Author(s):  
Andriansyah Setiawan Saputra ◽  
Evita Soliha Hani ◽  
Luh Putu Suciati
Keyword(s):  
Risk Management ◽  
Research Method ◽  
Raw Materials ◽  
Oyster Mushroom ◽  
Effect Analysis ◽  
Production Risk ◽  
Study Results ◽  
Fmea Method ◽  
Implementation Management ◽  
Media Sterilization

The purpose of this study was to determine the risk management of oyster mushroom agribusiness in Jember District. Oyster mushroom farming as an alternative to post harvest and can be used for meat and fish substitution foods. In fact there is a factors that are difficult to predict, easy to change and cannot be controlled. Constraints in agricultural excellence such as environmental risk, production risk, supply risk and demand risk. Implementation management needs to be done to minimize the aspects to be disputed. one of the risk management methods is the FMEA method (Failure Mode and Effect Analysis), this method is useful to identify and allow as much as possible. The research method used in literature studies. Study results show the highest risk  are contamination, pest disorders, inoculation, media sterilization dan sifting of raw materials Keywords : Oyster Mushroom, Risk Management

scholarly journals Identifikasi Potensi Modus Kegagalan Yang Dapat Menghambat Kelancaran Proses Pelayanan Rawat Jalan Menggunakan Failure Mode Effect Analysis (FMEA) Di Rumah Sakit BM Jakarta Barat

2020 ◽  
Vol 8 (2) ◽  
pp. 105-113
Author(s):  
Achmaddudin Sudiro
Keyword(s):  
Failure Mode ◽  
Failure Modes ◽  
Outpatient Service ◽  
Outpatient Services ◽  
Effect Analysis ◽  
Outpatient Unit ◽  
Mode Effect ◽  
Potential Failure ◽  
Fmea Method ◽  
Failure Mode Effect Analysis

Outpatient services hosted by the hospital have never been absent from public visits. In fact, every year an outpatient visitor is always increasing. This research intends to identify potential failure mode that can  inhibit of every flow of service in the outpatient care unit using the Failure Mode Effect Analysis (FMEA) method. Qualitative research plan using an observation survey approach and in-depth interviews with the outpatient service head Coordinator conducted in February 2020 on the hospital outpatient unit service process. The results of this study Indicate the potential failure mode that has the value of the RPN above the value of cut off point 180 as many as six out of ten failure modes. Firstly, the check is not on schedule (360), secondly, the patient lags a turn call order Check (270), third, Specific drug failure is not available (245), fourth, general patient protests with the price of the drug (224), fifth, the patient is void to poly (196), the sixth patient registrant online missed sequence number queue (180). Based on the results of the research, hospitals are expected to follow up with the results of this research by conducting a redesign of the process that occurs today using the FMEA to maintain service quality.

scholarly journals Analisa defect produk sheet area corrugator 301 menggunakan metode SPC dan FMEA di PT Indah Kiat

2020 ◽  
Vol 12 (3) ◽  
pp. 332
Author(s):  
Evan Mandala Putra ◽  
Sri Mukti Wirawati ◽  
Pugy Gautama
Keyword(s):  
Process Control ◽  
Production Process ◽  
Statistical Process Control ◽  
Failure Mode ◽  
Failure Modes ◽  
Uneven Surface ◽  
Statistical Process ◽  
Effect Analysis ◽  
Product Defect ◽  
Fmea Method

This study aims to analyze defects in the sheet production process in the 301 Corrugator area by analyzing the total number of sheets produced and the number of sheets that have been damaged over a certain period of time using the Statistical Process Control (SPC) method and Failure Modes and Effect Analysis (FMEA). Based on the research results, there are 6 defects, namely untidy cuts, wrinkled sheets, uneven surface, curved sheets, uneven sides, loose sheet layers. The most dominant defect is uneven surface, which is 185.141 Kg or 60%. Based on the value of the RPN table, the product defect that has the highest value is the loose sheet layer with an RPN value of 245 from the calculation stage of the RPN value, a suggestion is made to reduce defects resulting from the loose sheet layer. From the stage of making improvements, the company should prioritize and focus on the types of disabilities and types of disabilities that have the highest RPN ranking when using the Failure Mode and Effect Analysis (FMEA) method.

scholarly journals Analisis Kecacatan Produk Fillet Skin On Red Mullet Dengan The Basic Seven Tools Of Quality Dan Usulan Perbaikannya Menggunakan Metode Fmea (Failure Modes And Effect Analysis) Pada PT. Holi Mina Jaya

2016 ◽  
Vol 8 (1) ◽  
Author(s):  
Andi Trias Aryanto ◽  
Tuwanku Aria Auliandri
Keyword(s):  
Failure Modes ◽  
Effect Analysis ◽  
Fresh Fish ◽  
Red Mullet ◽  
Fish Product ◽  
Sorting Process ◽  
Basic Quality ◽  
Product Red ◽  
Fmea Method ◽  
Fierce Competition

Increasingly fierce competition make quality becomes a more value in the eyes of consumers. Keeping quality of being a need for companies to be able to stay in business. PT. Holi Mina Jaya is an Indonesian company that is engaged in marine fish processing. One of the flagship products offered are Fillet Skin On Red Mullet. The purpose of this study was to identify factors disability that occurs in the product Red Mullet Fillet Skin On analysis of the seven basic tools of quality and propose improvements to the failure modes and effects analysis (FMEA). The study focused on the stages of production that have a direct impact on the finished products includes receiving, filleting, and washing. This study uses five of the seven basic quality tools, which flow charts, check sheets, histograms, cause and effect diagram and Pareto charts to identify defects. For quality improvement proposals using FMEA method by finding the value of the RPN (Risk Priority Number), have described the RPN value calculation by multiplying the value of Severity, Occurrence and Detection. Highest cause of any kind of disability, like any form of meat are less scrupulous employees, and skilled with the value of RPN 120, not fresh fish product defects are less rigorous sorting process HR RPN value by 54, and the last meat is not clean of thorns is less scrupulous employees with RPN at 36. 

Risk and DoE-Based Analytical Failure Mode Effect Analysis (AFMEA) to Simultaneous Estimation of Montelukast Sodium and Bilastine by HPTLC Method Using Enhanced AQbD Approach

2021 ◽  
Author(s):  
Pintu Prajapati ◽  
Jayesh Tamboli ◽  
Ashish Mishra
Keyword(s):  
Risk Management ◽  
Failure Mode ◽  
Failure Modes ◽  
Simultaneous Estimation ◽  
Effect Analysis ◽  
Quality Risk Management ◽  
Montelukast Sodium ◽  
Mode Effect ◽  
Quality Risk ◽  
Failure Mode Effect Analysis

Abstract The fixed-dose combination (FDC) of montelukast sodium (MLS) and bilastine (BIL) is used for monotherapy in the patient with seasonal allergic rhinoconjuctivitis and asthma. According to the upcoming ICH (International Council for Harmonization) Q14 guideline, the development of the analytical method by the implementation of the Analytical Quality by Design (AQbD) approach based on principles of Quality Risk Management (QRM) and design of experiments (DoE) would be a regulatory requirement for the registration of new drug substance and product in ICH countries. Hence, a robust high-performance thin layer chromatography method has been developed, which was not previously reported for simultaneous estimation of MLS and BIL using risk and DoE-based enhanced AQbD approach. The analytical failure mode effect analysis (AFMEA) was started with the identification of potential analytical failure modes followed by their effect analysis by RPN ranking and filtering method. The DoE-based AFMEA was applied for optimization of high-risk analytical failure modes by central composite design using Design-Expert software. The method operable design ranges and control strategy was set for quality risk management throughout the lifecycle of the developed method. The developed method was validated as per ICH Q2 (R1) guideline. The method was applied for the assay of FDC, and results were found in compliance with the labeled claim.

scholarly journals Integrating Quality Tools and Methods to Analyze and Improve a Hospital Sterilization Process

Healthcare ◽  
2021 ◽  
Vol 9 (5) ◽  
pp. 544
Author(s):  
Amira Kammoun ◽  
Wafik Hachicha ◽  
Awad M. Aljuaid
Keyword(s):  
Quality Function Deployment ◽  
Failure Modes ◽  
Integrated Approach ◽  
Effect Analysis ◽  
Healthcare Facilities ◽  
Analysis And Design ◽  
Sterilization Process ◽  
Fmea Method ◽  
Sterilization Service ◽  
Quality Tools

Healthcare facilities are facing major issues and challenges. Hospitals continuously search approaches to improve operations quality, optimize performance, and minimize costs. Specifically, an efficient hospital sterilization process (HSP) allows reusable medical devices (RMDs) to be more quickly available for healthcare activities. In this context, this paper describes an integrated approach developed to analyze HSP and to identify the most critical improvement actions. This proposed approach integrates four quality tools and techniques. Firstly, a structured analysis and design technique (SADT) methodology is applied to describe HSP as a hierarchy of activities and functions. Secondly, the failure modes and effects analysis (FMEA) method is used as a risk assessment step to determine which activity processes need careful attention. Thirdly, a cause–effect analysis technique is used as a tool to help identify all the possible improvement actions. Finally, priority improvement actions are proposed using the quality function deployment (QFD) method. To validate the proposed approach, a real sterilization process used at the maternity services of Hedi-Cheker Hospital in the governorate of Sfax, Tunisia, was fully studied. For this specific HSP, the proposed approach results showed that the two most critical activities were (1) improving the coordination between the sterilization service and the surgery block and (2) minimizing the average duration of the sterilization process to ensure the availability of RMDs in time.

scholarly journals AN ANALYSIS ON KRI IMPROVEMENT PROJECT IN INDONESIAN NAVAL MAIN BASE NO. V SURABAYA FASHARKAN (NAVY’S BATTLESHIPS MAINTENANCE AND REPAIRING FACILITIES USING FUZZY FMEA METHOD

JOURNAL ASRO ◽  
2019 ◽  
Vol 10 (1) ◽  
pp. 77
Author(s):  
Eko Krisdiono ◽  
I Nengah Putra A ◽  
I Made Jiwa Astika ◽  
Bambang Suharjo
Keyword(s):  
Risk Factors ◽  
Failure Modes ◽  
Significant Risk ◽  
Repair Process ◽  
Eastern Region ◽  
Severity Factor ◽  
Effect Analysis ◽  
Improvement Project ◽  
Fuzzy Method ◽  
Fmea Method

The FMEA method is a tool used to identify the consequences or consequences of a system or process failure and reduce or eliminate failure. In determining risk factors and system improvement priorities, traditional FMEA still has weaknesses, where FMEA traditionally places severity factors, occurrence, and detection at the same level of importance, even though in reality different levels of importance and the importance of FMEA assessment teams are ignored.          In this study, the fuzzy method is integrated into FMEA where the severity factor, occurrence, and detection are assessed in linguistic form. In this fuzzy method, the weight of the interests of the FMEA assessment team is taken into account to do ranking and repair priorities. The application of Fuzzy methods to FMEA to determine significant risk factors and prioritizing improvements from various alternatives chosen for the process of repairing KRI in Surabaya Lantamal V, so that it is expected that the application of this method can improve the operational performance of Fasharkan to eliminate or reduce the risks that occur in the repair process ships in the eastern region of the fleet. Keywords: Risk Management, Failure Modes and Effect Analysis (FMEA), Fuzzy Method

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