scholarly journals Effect of Drying Temperature of Small Scale Spray Dryer on Physical Properties of Coffee Powder

2020 ◽  
Vol 28 (4) ◽  
Author(s):  
Joko Nugroho Wahyu Karyadi ◽  
Dwi Ayuni ◽  
Tsania Ayu Rohani ◽  
Devi Yuni Susanti
Keyword(s):  
Moisture Content ◽  
Physical Properties ◽  
Spray Drying ◽  
Product Yield ◽  
Feed Solution ◽  
Small Scale ◽  
Inlet Temperature ◽  
Spray Dryer ◽  
Drying Process ◽  
High Product Yield

Nowadays, coffee has become one of the most favorable commodities for beverages, flavoring as well as for cosmetic industries. In Indonesia, coffee becomes more popular, especially among youngsters. In this study, the spray drying process was evaluated, giving the potential of how simple spray dryer can help local farmers of Indonesia to produce their coffee powders. One small scale of spray dryer was constructed with the total dimensions of 2.85 x 0.64 for length x width, with a height of 2.32 m. The spray dryer was equipped with a digital thermo regulator, the pneumatic nozzle system, and 4 finned heaters with the power of 2700 watt for each. The spray drying constructed was revealed to be able to produce coffee powders with fine quality. The inlet temperature of the drying chamber, as well as the initial Brix content of feed solution, were proven to affect the physical properties of powder produced such as moisture content, product yield, and solubility. The final moisture content of powders was ranged from 3 - 7% db, with the high product yield of the drying process, which could reach up to 70%.

scholarly journals Application of Fuzzy Logic for Controlling Spray Drying Parameters in Production of Bignay (Antidesma Bunius) Juice Powder

2021 ◽  
Vol 25 (5) ◽  
pp. 625-631
Author(s):  
Danielle Grace D. Evangelista ◽  
Ryan Rhay P. Vicerra ◽  
Argel A. Bandala ◽  
Edwin Sybingco ◽  
Elmer P. Dadios ◽  
...  
Keyword(s):  
Fuzzy Logic ◽  
Moisture Content ◽  
Spray Drying ◽  
Fuzzy System ◽  
Cost Effective ◽  
Product Yield ◽  
Inlet Temperature ◽  
Drying Process ◽  
Production Automation ◽  
Efficiency And Productivity

Spray drying is a rapid, continuous, cost-effective, reproducible, and scalable process for reducing the moisture content of a fluid material into a solid powder. To improve this process in juice powder production, automation can be applied to increase efficiency and productivity. Hence, fuzzy logic is used in this study as a control system in the spray-drying process of concentrated liquid bignay juice into juice powder, where the inlet temperature and carrier agent concentrations affecting the properties of the juice powder, such as moisture content and product yield, are considered. The proposed fuzzy system can provide feedback to the control variables, inlet temperature, and carrier agent concentration based on the moisture content and product yield of the juice powder.

scholarly journals Microencapsulation Quality and Efficiency of Lactobacillus casei by Spray Drying Using Maltodextrin and Vegetable Extracts

2013 ◽  
Vol 3 (1) ◽  
pp. 61 ◽  
Author(s):  
Paola Hernández-Carranza ◽  
Aurelio López-Malo ◽  
Maria-Teresa Jiménez-Munguía
Keyword(s):  
Moisture Content ◽  
Spray Drying ◽  
Lactobacillus Casei ◽  
Microbial Reduction ◽  
Inlet Temperature ◽  
Drying Process ◽  
Aqueous Suspensions ◽  
Air Inlet ◽  
Grapefruit Peel ◽  
Drying Conditions

<p>Survival and quality efficiency of <em>Lactobacillus casei </em>microencapsulated by spray drying using different vegetable extracts (asparagus, artichoke, orange or grapefruit peel) were evaluated. Aqueous suspensions of the vegetable extracts with or without maltodextrin (adjusting to 25% w/w) were prepared for the microencapsulation of <em>L. casei</em>. The evaluated spray drying conditions were at a fixed air inlet temperature (Tin) of 145 °C and varying the aqueous suspensions flux (Q) of 10 or 15 g/min. Survival of <em>L. casei</em> was evaluated after the spray drying process and after 60 days of storage at 25 °C. The quality efficiency of the microencapsulated <em>L. casei</em> was evaluated by measuring in the product, physicochemical properties (moisture content, a<sub>w</sub>), determining moisture gain and modeling adsorption isotherms, besides analyzing micrographs. Results demonstrated that moisture content of the different spray drying powders was less than 2% wb and less than 0.30 of a<sub>w</sub>. It was evidently that the use of maltodextrin reduced 50% the powders moisture gain (hygroscopicity) therefore reducing stickiness problems during storage. The Scanning Electron Microscopy (SEM) confirmed individual particles formation with a homogeneous coat when using vegetable extracts+maltodextrin and hence better powder quality than without it. The microbial reduction of <em>L. casei</em> after the spray drying process was of one log cycle and significantly different (p &lt; 0.05) with the presence of maltodextrin when using orange or grapefruit peel. A microbial population over 10<sup>7</sup> cfu/g of <em>L. casei</em> microencapsulated was maintained after 60 days of storage which guarantees its use to develop functional food.</p>

scholarly journals Effects of Spray-Drying Inlet Temperature on the Production of High-Quality Native Rice Starch

Processes ◽  
2021 ◽  
Vol 9 (9) ◽  
pp. 1557
Author(s):  
Jamie Boon Jun Tay ◽  
Xinying Chua ◽  
Cailing Ang ◽  
Gomathy Sandhya Subramanian ◽  
Sze Yu Tan ◽  
...  
Keyword(s):  
Moisture Content ◽  
Physicochemical Properties ◽  
Spray Drying ◽  
Rice Starch ◽  
Inlet Temperature ◽  
Drying Process ◽  
Conventional Drying ◽  
Food Applications ◽  
Waxy Rice ◽  
Waxy Rice Starch

Rice starch is a common functional ingredient used in various food applications. The drying regime to obtain dry starch powder is an important processing step, which affects the functional properties of the starch. The application of extreme thermal treatment during the conventional drying process tends to elicit irreversible changes to the rice starch, resulting in the loss of desired functionalities. In a previous study, we reported the development of a novel low temperature spray-drying based process which efficiently dries waxy rice starch, while preserving its physicochemical properties and functionalities. This study, a follow-up to the previous report, evaluated the effect of different spray-drying inlet temperatures on the production yield, physicochemical properties, and functionalities of waxy rice starch. Increasing the inlet temperature from 40 °C to 100 °C resulted in an increase in the process yield from 74.83% to 88.66%, respectively. All spray dried waxy rice starches possessed a low moisture content of less than 15%, and a consistent particle size (median ~6.00 μm). Regardless of the inlet temperatures, the physicochemical functionalities, including the pasting characteristics and flowability, were similar to that of the native waxy rice starch. The molecular and A-type crystalline structure of the waxy rice starches were also conserved. An inlet temperature of 60 °C represented the optimum temperature for the spray-drying process, with a good yield (84.55 ± 1.77%) and a low moisture content (10.74 ± 1.08%), while retaining its native physicochemical functionalities and maximizing energy efficacy.

scholarly journals Optimization of inulin production process parameters using response surface methodology

2020 ◽  
Vol 6 (1) ◽  
Author(s):  
Wasim Akram ◽  
Navneet Garud
Keyword(s):  
Response Surface ◽  
Spray Drying ◽  
Product Yield ◽  
Drying Methods ◽  
Process Variables ◽  
Drying Process ◽  
Uniform Size ◽  
Drying Temperature ◽  
Yield Value ◽  
Internal Configuration

Abstract Background Chicory is one of the major source of inulin. In our study, Box–Behnken model/response surface analysis (RSM) was used for the optimization of spray drying process variables to get the maximum inulin yield from chicory (Cichorium intybus L.). For this investigation, the investigational plan utilized three process variables drying temperature (115–125 °C), creep speed (20–24 rpm), and pressure (0.02–0.04 MPa). Result The optimal variables established by applying the Box–Behnken model were as follows: drying temperature 119.20 °C, creep speed 21.64 rpm, and pressure 0.03 MPa. The obtained powdered inulin by spray drying was investigated for the yield value, identification, size, and surface morphology of the particle. The inulin obtained from the spray drying process consists of a fine molecule-sized white powder. Instead, the drying methods shows a significant effect on the morphology and internal configuration of the powdered inulin, as the inulin obtained from spray drying was of a widespread and uniform size and shape, with a rough surface on increase in temperature and smoother surface while increasing the creep speed. The findings indicate that the spray drying with optimum parameters resulted in maximum product yield. Conclusion The outcomes of the study concluded that the product yield through spray drying technique under optimized condition is optimal as compared to other drying technique. Hence, this technique may be applied at commercial scale for the production of inulin.

Effect of spray-drying process on physical properties of sodium chloride/maltodextrin complexes

2015 ◽  
Vol 277 ◽  
pp. 141-146 ◽  
Author(s):  
Hyung-Yong Cho ◽  
Byeongsoo Kim ◽  
Ji-Yeon Chun ◽  
Mi-Jung Choi
Keyword(s):  
Sodium Chloride ◽  
Physical Properties ◽  
Spray Drying ◽  
Drying Process

scholarly journals Effect of spray drying process parameters on Uncaria tomentosa (Willd. ex Schult.) DC. dried extracts

Revista Fitos ◽  
2020 ◽  
Vol 14 (4) ◽  
pp. 469-475
Author(s):  
Lucas Oliveira Rodrigues ◽  
Rachel Andrade de Faria ◽  
Marcos Martins Gouvêa ◽  
Carlos Augusto de Freitas Peregrino ◽  
Elizabeth Valverde Macedo ◽  
...  
Keyword(s):  
Spray Drying ◽  
Process Parameters ◽  
Inlet Temperature ◽  
Airflow Rate ◽  
Spray Nozzle ◽  
Drying Process ◽  
Process Yield ◽  
Uncaria Tomentosa ◽  
Acacia Gum ◽  
Higher Temperature

Uncaria tomentosa (Willd. ex Schult.) DC. (Cat's claw) is a plant member of the Rubiaceae family, from the Amazon region, and used in traditional medicine as raw material for phytomedicines indicated for arthritis and osteoarthritis. This study aimed to evaluate the spray drying process parameters on the properties of different extracts obtained from Uncaria tomentosa. A reduced 24-1 multifactorial design was applied to evaluate the importance of the equipment variables (pump speed, spray nozzle diameter, air inlet temperature, and atomization airflow rate) in the process. Maltodextrin and acacia gum were used as carriers in a 1:1 (m/m) ratio, considering the solid residue content of the liquid plant extract. Process yield, moisture, and hygroscopicity were evaluated as dependent variables. Higher atomization airflow rate led to higher process yield for powdered dried extracts with maltodextrin. Higher temperature led to lower moisture contents regarding powdered dried extracts with acacia gum. No variable, for any carrier, was considered significant for hygroscopicity. The best spray drying configuration for the desired characteristics (i.e. lower hygroscopicity and moisture) used the larger spray nozzle with a diameter of 1.2 mm and the higher temperature of 150 °C, with both carriers.

Physical properties of starch-paracetamol molecular inclusion complexes produced by the spray drying process on an industrial scale

2020 ◽  
pp. 1-18
Author(s):  
Anna Marinopoulou ◽  
Vassilis Karageorgiou ◽  
Dimitris Petridis ◽  
Stylianos N. Raphaelides
Keyword(s):  
Physical Properties ◽  
Spray Drying ◽  
Inclusion Complexes ◽  
Industrial Scale ◽  
Drying Process ◽  
Molecular Inclusion

Optimization of the Spray Drying Operating Conditions for Producing the Powder Mixture of Gum Arabic and Maltodextrin

2017 ◽  
Vol 13 (8) ◽  
Author(s):  
Duc Quang Nguyen ◽  
Sabah Mounir ◽  
Karim Allaf
Keyword(s):  
Spray Drying ◽  
Air Temperature ◽  
Powder Mixture ◽  
Gum Arabic ◽  
Feed Solution ◽  
Operating Conditions ◽  
Operating Parameters ◽  
Spray Dryer ◽  
Optimal Parameters ◽  
The Impact

AbstractThe powder mixture of gum arabic and maltodextrin was produced by spray drying. The inlet air temperature of spray dryer was varied from 160 °C to 260 °C and the maltodextrin content was varied from 0 to 50 % in the feed solution with the concentration of 42.5 % (w/v) total solids by weight. The properties of the finished product were characterized to examine the impact of changes in these operating parameters. The results showed that: the inlet air temperature had a stronger influence on the properties of finished product than the MD/GA ratio, whereas the feed rate was more clearly affected by the MD/GA ratio. Two optimal parameters obtained include MD/GA ratio equal to 0.615 and the inlet air temperature of spray dryer Te = 258 °C.

A Scaling-up Approach from Experimental Tunnel to Spray Dryer

2010 ◽  
Vol 6 (1) ◽  
Author(s):  
Xuan-You Li ◽  
Ireneusz Zbicinski ◽  
Jing Wu
Keyword(s):  
Spray Drying ◽  
Scale Up ◽  
Scaling Up ◽  
Pilot Scale ◽  
Drying Kinetics ◽  
Water Evaporation ◽  
Small Scale ◽  
Spray Dryer ◽  
Cfd Modelling ◽  
Initial Water

A scaling-up approach from drying of a thin layer wet material in a experimental tunnel to a pilot scale spray drying was developed through determining drying kinetics of quick evaporation process. Maltodextin was selected as solid material in solution to be dried. Critical moisture contents as a function of initial water evaporation rate (drying rate) shows that there is the same variation between the small scale test tunnel and the pilot scale spray dryer. Result of CFD modelling demonstrates that drying kinetics obtained from the small-scale tunnel could be properly applied to scale-up the spray drying process.

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