scholarly journals Use of the Low-Potential Heat for Heating Helium in Rocket-Carrier Tank Pressurisation Systems

2021 ◽  
Vol 24 (7) ◽  
pp. 9-19
Author(s):  
Igor Kravchenko ◽  
Yurii Mitikov ◽  
Yurii Torba ◽  
Mykhailo Vasin ◽  
Oleksandr Zhyrkov
Keyword(s):  
Heat Exchanger ◽  
Combustion Chamber ◽  
Heat Exchangers ◽  
Fuel Tank ◽  
Industrial Wastes ◽  
Working Fluid ◽  
Fluid Temperature ◽  
Propulsion Systems ◽  
Rocket Carrier ◽  
First Time

The energy efficiency of new technical developments is a critical issue. It should be noted that today the focus in this issue has seen a major shift to the maximum use of renewable energy sources. The purpose of this research is to reduce the weight of helium heat exchangers of the fuel tank pressurisation systems in modern rocket propulsion systems that use fuel components like liquid oxygen and kerosene-type fuel. This is the first time that the question has been raised about the possibility and advisability of increasing the temperature of helium at the heat exchanger inlet without the use of additional resources. The paper addresses the use of the waste (“low-potential”) heat and ”industrial wastes” present in propulsion systems. Basic laws of complex heat exchange and the retrospective review of applicable heat exchanger structures are applied as a research methodology. Two sources of low-potential heat are identified that have been previously used in the rocket engine building in an inconsistent and piecemeal manner to obtain and heat the pressurisation working fluid. These are the rammedair pressurisation during the motion of the rocket carrier in the atmosphere, and the tank pressurisation as a result of boiling of the top layer of oxidiser which is on the saturation line. This is the first time that the advisability has been substantiated of increasing the temperature of the working fluid at the heat exchanger inlet, first of all due to the use of the low-potential heat. This is also the first time that unemployed sources of low-potential heat and “industrial wastes” are found in modern deep throttling propulsion systems. These are the high-boiling-point fuel in the tank, behind the highpressure pump, at the exit of the combustion chamber cooling duct, and also the fuel tank structures, and the engine plume. A possibility is proved, and an advisability demonstrated of their implementation to increase the efficiency of pressurisation system heat exchangers. This is the first time that the methodology of combustion chamber cooling analysis has been proposed to be adopted for the heating of heat exchanger by the engine plume. This is the first time that a classification of waste heat sources has been developed which can be used to increase the pressurisation working fluid temperature. The identified reserves help to increase the efficiency of the helium heat exchangers of the tank pressurisation systems in the propulsion systems

scholarly journals Study of the Performance of a Novel Radiator with Three Inlets and One Outlet Based on Topology Optimization

Micromachines ◽  
2021 ◽  
Vol 12 (6) ◽  
pp. 594
Author(s):  
Tao Zhou ◽  
Bingchao Chen ◽  
Huanling Liu
Keyword(s):  
Topology Optimization ◽  
Heat Exchanger ◽  
Temperature Difference ◽  
Heat Exchangers ◽  
Exchange Capacity ◽  
Numerical Results ◽  
Fluid Temperature ◽  
Channel Depth ◽  
Goal Model ◽  
Flow And Heat Transfer

In recent years, in order to obtain a radiator with strong heat exchange capacity, researchers have proposed a lot of heat exchangers to improve heat exchange capacity significantly. However, the cooling abilities of heat exchangers designed by traditional design methods is limited even if the geometric parameters are optimized at the same time. However, using topology optimization to design heat exchangers can overcome this design limitation. Furthermore, researchers have used topology optimization theory to designed one-to-one and many-to-many inlet and outlet heat exchangers because it can effectively increase the heat dissipation rate. In particular, it can further decrease the hot-spot temperature for many-to-many inlet and outlet heat exchangers. Therefore, this article proposes novel heat exchangers with three inlets and one outlet designed by topology optimization to decrease the fluid temperature at the outlet. Subsequently, the effect of the channel depth on the heat exchanger design is also studied. The results show that the type of exchanger varies with the channel depth, and there exists a critical depth value for obtaining the minimum substrate temperature difference. Then, the flow and heat transfer performance of the heat exchangers are numerically investigated. The numerical results show that the heat exchanger derived by topology optimization with the minimum temperature difference as the goal (Model-2) is the best design for flow and heat transfer performance compared to other heat sink designs, including the heat exchanger derived by topology optimization having the average temperature as the goal (Model-1) and conventional straight channels (Model-3). The temperature difference of Model-1 can be reduced by 37.5%, and that of Model-2 can be decreased by 62.5% compared to Model-3. Compared with Model-3, the thermal resistance of Model-1 can be reduced by 21.86%, while that of Model-2 can be decreased by 47.99%. At room temperature, we carried out the forced convention experimental test for Model-2 to measure its physical parameters (temperature, pressure drop) to verify the numerical results. The error of the average wall temperature between experimental results and simulation results is within 2.6 K, while that of the fluid temperature between the experimental and simulation results is within 1.4 K, and the maximum deviation of the measured Nu and simulated Nu was less than 5%. This indicated that the numerical results agreed well with the experimental results.

THE EFFECT OF LIQUID SUCTION HEAT EXCHANGER SUB-COOLER ON PERFORMANCE OF A FREEZER USING R404A AS WORKING FLUID

2015 ◽  
Vol 76 (11) ◽  
Author(s):  
Muhammad Nuriyadi ◽  
Sumeru Sumeru ◽  
Henry Nasution
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Cooling Capacity ◽  
Experimental Results ◽  
Working Fluid ◽  
Liquid Line ◽  
Cabin Temperature

This study presents the effect of liquid-suction heat exchangers (LSHX) sub-cooler in a freezer. The LSHX sub-cooler is a method to increase the cooling capacity of the evaporator by lowering temperature at the condenser outlet. The decrease in temperature of the condenser outlet will cause a decrease in the quality refrigerant entering the evaporator. The lower the quality of the refrigerant entering the evaporator, the higher the cooling capacity produced by the evaporator. The LSHX sub-cooler utilizes a heat exchanger to transfer heat from the outlet of the condenser (liquid line) to the suction of the compressor. In the present study, three different LSHX sub-coolers in the freezer with cabin temperature settings of 0, -10 and -20oC were investigated. The results showed that the lowest and the highest of effectiveness of the heat exchanger were 0.28 and 0.58, respectively. The experimental results also showed that EER reduction is occurred at the cabin temperature setting of 0oC and -10oC, whereas the EER improvements were always occurred at the cabin temperature settings of -20oC.

Vehicular Gas Turbine Periodic-Flow Heat Exchanger Solid and Fluid Temperature Distributions

1964 ◽  
Vol 86 (2) ◽  
pp. 121-126 ◽  
Author(s):  
J. R. Mondt
Keyword(s):  
Heat Exchanger ◽  
Gas Turbine ◽  
Heat Exchangers ◽  
Gas Turbines ◽  
General Motors ◽  
Periodic Flow ◽  
Fluid Temperature ◽  
Transfer Coefficients ◽  
Temperature Distributions ◽  
Flow Heat

Design, fabrication, and operation experience with periodic-flow heat exchangers used in General Motors regenerative vehicular gas turbines has indicated that analysis techniques available in published reports are too restrictive for accurate performance and thermal distortion calculations. The design usefulness of previously published analyses is somewhat limited because fluid and metal temperature distributions are not part of the calculated results. These distributions are required for primary seal matching and core and structural thermal stress calculations. A nodal analysis has been accomplished at the General Motors Research Laboratories and a type of finite difference solution obtained for the periodic-flow heat exchanger. This solution can be used to study the effects of longitudinal thermal conduction, variable heat-transfer coefficients, finite rotation, and provides temperature distributions as functions of time and space for transient as well as “steady-state.” This has been checked both with available solutions for more simplified cases and some experimental measured results for periodic flow heat exchangers designed and built as part of the General Motors vehicular regenerative gas turbine program. A brief outline of the calculation procedures, program capabilities, and some calculated results is presented. This includes temperature distributions for periodic-flow heat-exchanger parameters encountered in the vehicular regenerator application.

scholarly journals Utilization Waste Brine Water Separator for Binary Electric Energy Conversion in Geothermal Wells

2021 ◽  
Vol 16 (4) ◽  
pp. 411-420
Author(s):  
Herianto
Keyword(s):  
Heat Exchanger ◽  
Electric Energy ◽  
Thermodynamic Cycle ◽  
Geothermal Field ◽  
Working Fluid ◽  
Fluid Temperature ◽  
Binary Cycle ◽  
Water Separator ◽  
Geothermal Wells

Nowadays, geothermal is one of the most environmentally friendly energy that can replace the role of fossils energy by converting steam to electricity. Brine is one of the by-products of the production of geothermal wells that are generally not used or simply re-injected. In fact, brine can be converted into electricity using the binary cycle process. In binary cycle, brine from separator is used as a heater of working fluid and transform it into a vapor phase. The vapor will be used to turn turbines and generators to produce electricity. The working fluid selection in accordance with the heating fluid temperature becomes important because it results in optimization of the thermodynamic cycle. The temperature of the wellhead in the geothermal field will decrease 3% per year and reducing the heating fluid temperature in heat exchanger. So, in this paper intends to utilizes brine to heat the heat exchanger by using iso-butane, n-pentane, and iso-pentane because its critical temperature can be stable at 193℃ wellhead temperatures. From the results of predictions from brain 2 production well for 17 years with iso-butane in this binary cycle planning, can utilize waste brine water separator to converse electric energy to produce 4 MWh electricity.

scholarly journals Investigation of heat transfer enhancement in an annular conduit with angled fins using functionalized GNP colloidal suspension

2021 ◽  
Vol 945 (1) ◽  
pp. 012058
Author(s):  
Sayshar Ram Nair ◽  
Cheen Sean Oon ◽  
Ming Kwang Tan ◽  
S.N. Kazi
Keyword(s):  
Heat Transfer ◽  
Thermal Conductivity ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Power Plants ◽  
Colloidal Suspension ◽  
Industrial Applications ◽  
Point Of View ◽  
Solid Particles ◽  
Working Fluid

Abstract Heat exchangers are important equipment with various industrial applications such as power plants, HVAC industry and chemical industries. Various fluids that are used as working fluid in the heat exchangers such as water, oil, and ethylene glycol. Researchers have conducted various studies and investigations to improve the heat exchanger be it from material or heat transfer point of view. There have been attempts to create mixtures with solid particles suspended. This invention had some drawbacks since the pressure drop was compromised, on top of the occurrence of sedimentation or even erosion, which incurs higher maintenance costs. A new class of colloidal suspension fluid that met the demands and characteristics of a heat exchanger was then created. This novel colloidal suspension mixture was then and now addressed as “nanofluid”. In this study, the usage of functionalized graphene nanoplatelet (GNP) nanofluids will be studied for its thermal conductivity within an annular conduit with angled fins, which encourage swirling flows. The simulation results for the chosen GNP nanofluid concentrations have shown an enhancement in thermal conductivity and heat transfer coefficient compared to the corresponding base fluid thermal properties. The data from this research is useful in industrial applications which involve heat exchangers with finned tubes.

scholarly journals Study on Shell-and-Tube Heat Exchanger Models with Different Degree of Complexity for Process Simulation and Control Design

2018 ◽  
Author(s):  
Javier Bonilla
Keyword(s):  
Heat Exchanger ◽  
Molten Salt ◽  
Heat Exchangers ◽  
Control Strategies ◽  
Thermal Storage ◽  
Working Fluid ◽  
Tube Heat Exchanger ◽  
Test Loop ◽  
Shell And Tube ◽  
Thermal Oil

Many commercial solar thermal power plants rely on indirect thermal storage systems in order to provide a stable and reliable power supply, where the working fluid is commonly thermal oil and the storage fluid is molten salt. The thermal oil - molten salt heat exchanger control strategies, to charge and discharge the thermal storage system, strongly affect the performance of the whole plant. Shell-and-tube heat exchangers are the most common type of heat exchangers used in these facilities. With the aim of developing advanced control strategies accurate and fast dynamic models of shell-and-tube heat exchangers are essential. For this reason, several shell-and-tube heat exchanger models with different degrees of complexity have been studied, analyzed and validated against experimental data from the CIEMAT-PSA molten salt test loop for thermal energy systems facility. Simulation results are compared in steady-state as well as transient predictions in order to determine the required complexity of the model to yield accurate results.

Materials Selection for Metallic Heat Exchangers in Advanced Coal-Fired Heaters

1982 ◽  
Author(s):  
I. G. Wright ◽  
A. J. Minchener
Keyword(s):  
Heat Exchanger ◽  
Fluidized Bed ◽  
Plant Size ◽  
Working Fluid ◽  
High Temperature Strength ◽  
Fluid Temperature ◽  
Alloy 800 ◽  
Nickel Base ◽  
Fluidized Bed Combustor

The application of advanced coal-fired heaters to heat the working fluid for a closed-cycle gas turbine provides some challenging problems for the selection of metallic heat-exchanger materials. The requirements of a working fluid temperature bf 1550 F (1116 K) at a pressure of 300–600 psig (2.07–4.14 MPa/m2) necessitate the alloys used for the hottest part of the heat exchanger must possess high-temperature strength in excess of that available in widely used alloys like alloy 800. The maximum-duty alloys must therefore be selected from a group of essentially nickel-base alloys for which there is scant information on long term strength or corrosion resistance properties. The susceptibility to corrosion of a series of candidate heat exchanger alloys has been examined in a pilot plant size fluidized-bed combustor. The observed corrosion behavior confirmed that at certain locations in a fluidized-bed combustor nickel-base alloys are susceptible in varying degrees to rapid sulfidation attack, and must be protected by coating or cladding.

scholarly journals Modelling of Polymeric Shell and Tube Heat Exchangers for Low-Medium Temperature Geothermal Applications

Energies ◽  
2020 ◽  
Vol 13 (11) ◽  
pp. 2737
Author(s):  
Francesca Ceglia ◽  
Adriano Macaluso ◽  
Elisa Marrasso ◽  
Maurizio Sasso ◽  
Laura Vanoli
Keyword(s):  
Heat Transfer ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Power Plants ◽  
Organic Rankine Cycle ◽  
Rankine Cycle ◽  
Working Fluid ◽  
Heat Transfer Area ◽  
Geothermal Fluid ◽  
Shell And Tube

Improvements in using geothermal sources can be attained through the installation of power plants taking advantage of low and medium enthalpy available in poorly exploited geothermal sites. Geothermal fluids at medium and low temperature could be considered to feed binary cycle power plants using organic fluids for electricity “production” or in cogeneration configuration. The improvement in the use of geothermal aquifers at low-medium enthalpy in small deep sites favours the reduction of drilling well costs, and in addition, it allows the exploitation of local resources in the energy districts. The heat exchanger evaporator enables the thermal heat exchange between the working fluid (which is commonly an organic fluid for an Organic Rankine Cycle) and the geothermal fluid (supplied by the aquifer). Thus, it has to be realised taking into account the thermodynamic proprieties and chemical composition of the geothermal field. The geothermal fluid is typically very aggressive, and it leads to the corrosion of steel traditionally used in the heat exchangers. This paper analyses the possibility of using plastic material in the constructions of the evaporator installed in an Organic Rankine Cycle plant in order to overcome the problems of corrosion and the increase of heat exchanger thermal resistance due to the fouling effect. A comparison among heat exchangers made of commonly used materials, such as carbon, steel, and titanium, with alternative polymeric materials has been carried out. This analysis has been built in a mathematical approach using the correlation referred to in the literature about heat transfer in single-phase and two-phase fluids in a tube and/or in the shell side. The outcomes provide the heat transfer area for the shell and tube heat exchanger with a fixed thermal power size. The results have demonstrated that the plastic evaporator shows an increase of 47.0% of the heat transfer area but an economic installation cost saving of 48.0% over the titanium evaporator.

Thermal Simulation of Plate-Fin Heat Exchangers

2013 ◽  
Vol 291-294 ◽  
pp. 1623-1626 ◽  
Author(s):  
Jin Jin Tian ◽  
Zhe Zhang ◽  
Yong Gang Guo
Keyword(s):  
Heat Conduction ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
Temperature Response ◽  
Process Industry ◽  
Geometrical Parameters ◽  
Fluid Temperature ◽  
Recent Past ◽  
Plate Heat ◽  
Transfer Data

Plate-fin heat exchangers are playing an important role in the power and process industry in the recent past. Hence, it has become necessary to model their temperature response accurately. A new mathematical model of plate-fin heat exchanger is proposed, considering the heat conduction resistance along the fins and the separating plates. The effects of fin geometrical parameters and spacer thickness on the performances of the heat exchanger have been numerically calculated. It is found that the heat conduction resistance of fins has significant influence on the outlet fluid temperature variation. The analysis presented here suggests a better method of heat-transfer data analysis for plate heat exchangers.

scholarly journals PENGARUH DEBIT TERHADAP UNJUK KERJA ALAT PENUKAR KALOR DAN PENURUNAN SUHU RUANGAN

2016 ◽  
Vol 6 (1) ◽  
Author(s):  
Mirmanto Mirmanto ◽  
I Made Adi Sayoga ◽  
Zulkarnain Zulkarnain
Keyword(s):  
Heat Exchanger ◽  
Heat Exchangers ◽  
Room Temperature ◽  
Rapid Development ◽  
Volumetric Flow Rate ◽  
Working Fluid ◽  
Flow Rates ◽  
Pressure Drops ◽  
Growth Industry ◽  
Pipe Heat

ABSTRACTDue to population growth, industry advance and rapid development, fresh and comfortable air may be difficult to get. Conditioning the air to get comfort environment may be a basic demand for people, but the prices of the device and its operation for this purpose are expensive. This research tries to solve this problem but it is just only to know the capability of the heat exchanger  to transfer/ absorb heat and is not to cool the room to be below the ambient temperature. The working fluid used was clean water and the heat exchangers employed were parallel and serpentine which were made of copper pipes with a diameter of 1/4 inch and 1/2 inch (for the header). The volumetric flow rates used were 300 ml/minutes, 400 ml/minutes and 500 ml/minutes. While the heat that should be absorbed by the water from the room is 50 W, 100 W and 150 W. The results show that the effect of volumetric flow rate on heat exchanger performance and room temperature is insignificant. From the pressure drop results, the parallel pipe heat exchanger has lower pressure drops while the serpentine has higher pressure drops. 

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