Assessing Corrosion of UNS S30403 Stainless Steel for Applications in Nuclear Waste Reprocessing Systems

CORROSION ◽  
10.5006/0747 ◽  
2013 ◽  
Vol 69 (6) ◽  
pp. 568-579
Author(s):  
N. Jahangiri ◽  
A.G. Raraz ◽  
J.E. Indacochea ◽  
S.M. McDeavitt

To investigate the corrosion of centrifugal contactors in the spent nuclear fuel treatment process called UREX+, corrosion of UNS S30403 stainless steel has been studied in three acidic aqueous solutions of 5.0 M nitric acid (HNO3), 5.0 M HNO3 + 0.1 M hydrofluroric acid (HF), and 5.0 M HNO3 + 0.1 M HF + 0.1 M Zr4+. Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests were conducted at temperatures of 25, 40, and 80°C and different hydrodynamic conditions (0, 1,000, 2,000 rpm). The results showed that the mixture of HNO3 and HF was the most corrosive environment. Addition of Zr4+ ions to this acidic solution reduced the corrosion caused by HF to levels similar to those found in HNO3 solutions. Higher corrosion rates were obtained as the solution's temperature increased while hydrodynamic conditions had a less significant effect on corrosion rates.

2020 ◽  
Vol 39 (1) ◽  
pp. 340-350
Author(s):  
Mingjing Wang ◽  
Song Zeng ◽  
Huihui Zhang ◽  
Ming Zhu ◽  
Chengxin Lei ◽  
...  

AbstractCorrosion behaviors of 316 stainless steel (316 ss) and Inconel 625 alloy in molten NaCl–KCl–ZnCl2 at 700°C and 900°C were investigated by immersion tests and electrochemical methods, including potentiodynamic polarization and electrochemical impedance spectroscopy. X-ray diffraction and scanning electron microscopy/energy dispersive spectroscopy were used to analyze the phases and microstructures of the corrosion products. Inconel 625 alloy and 316 ss exhibited high corrosion rates in molten chlorides, and the corrosion rates of these two alloys accelerated when the temperature increased from 700°C to 900°C. The results of the electrochemical tests showed that both alloys exhibited active corrosion in chloride molten salt, and the current density of 316 ss in chloride molten salt at 700°C was 2.756 mA/cm−2, which is about three times the value for Inconel 625 alloy; and the values of the charge transfer resistance (Rt) for Inconel 625 were larger than those for 316 ss. The corrosion of these two alloys is owing to the preferred oxidation of Cr in chloride molten salt, and the corrosion layer was mainly ZnCr2O4 which was loose and porous and showed poor adherence to metal.


2014 ◽  
Vol 783-786 ◽  
pp. 2250-2259
Author(s):  
S.M. Bhola ◽  
S. Kundu ◽  
Brajendra Mishra ◽  
Subrata Chatterjee

In the present study, corrosion behavior of a diffusion bonded interface formed between micro-duplex stainless steel (MDSS) and a mixed titanium alloy (Ti6Al4V) formed at 900°C for 60 minutes under 4MPa uniaxial pressure in vacuum has been investigated in 1M HCl and 1 M NaOH solutions using various electrochemical measurements such as Equilibrium Potential (EP), Electrochemical Impedance Spectroscopy (EIS) and Potentiodynamic Polarization (PD). For comparison, corrosion behavior of base metal alloys, MDSS and Ti6Al4V have also been also characterized. Bonded interface has been characterized in light optical microscopy and scanning electron microscopy using back scattered electron. The layer wise σ phase and λ+FeTi phase mixture has been observed at the bond interface and the bond tensile strength and shear strength were ~556.4MPa and ~420.2MPa, respectively. The corrosion rates of the bonded joint are intermediate to the corrosion rates of MDSS and Ti6Al4V alloy.


Metals ◽  
2021 ◽  
Vol 11 (4) ◽  
pp. 571
Author(s):  
Aurelia Elena Tudose ◽  
Ioana Demetrescu ◽  
Florentina Golgovici ◽  
Manuela Fulger

The aim of this work was to study the corrosion behavior of a Fe-Cr-Ni alloy (310 H stainless steel) in water at a supercritical temperature of 550 °C and a pressure of 250 atm for up to 2160 h. At supercritical temperature, water is a highly aggressive environment, and the corrosion of structural materials used in a supercritical water-cooled nuclear reactor (SCWR) is a critical problem. Selecting proper candidate materials is one key issue for the development of SCWRs. After exposure to deaerated supercritical water, the oxides formed on the 310 H SS surface were characterized using a gravimetric analysis, a metallographic analysis, and electrochemical methods. Gravimetric analysis showed that, due to oxidation, all the tested samples gained weight, and oxidation of 310H stainless steel at 550 °C follows parabolic rate, indicating that it is driven by a diffusion process. The data obtained by microscopic metallography concord with those obtained by gravimetric analysis and show that the oxides layer has a growing tendency in time. At the same time, the results obtained by electrochemical impedance spectroscopy (EIS) measurements indicate the best corrosion resistance of Cr, and (Fe, Mn) Cr2O4 oxides developed on the samples surface after 2160 h of oxidation. Based on the results obtained, a strong correlation between gravimetric analysis, metallographic analysis, and electrochemical methods was found.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3709
Author(s):  
Bader Alshuraiaan ◽  
Sergey Pushkin ◽  
Anastasia Kurilova ◽  
Magdalena Mazur

Recently, issues related to the effects (benefit or harm) of processing nuclear waste and its further use as fuel have been increasingly often raised in the scientific discussion. In this regard, the research aims to investigate issues related to the assessment of the economic potential of nuclear waste use, as well as the cooperation between states in the context of the reduction of risks associated with nuclear waste storage and processing. The research methodology is based on an integrated approach, including statistical, factor analysis, and the proposed system of performance indicators for managing spent nuclear fuel use. The research was carried out on the basis of materials from Russia and the EU countries. In the course of the study, a model of cooperation between states has been developed (based on the example of technologies and methods of processing nuclear waste used in the EU and Russia) according to the nuclear waste (spent nuclear fuel) management algorithm. The model considers the risks and threats associated with ecology and safety. The developments and other results described in the study should be used in further research devoted to the use of nuclear waste as heat-producing elements.


Author(s):  
Srikant Tiwari ◽  
Suryanarayan B Mishra

Artificial material such as stainless steel (SS) is widely used for orthopaedic applications owing to its superior properties, ease of fabrication and lower cost. However, in the body environment, stainless steel can leach toxic elements such as nickel and chromium. To prevent this, a hydroxyapatite (HAp) coating having chemical characteristics very similar to the human bone was deposited on a medical-grade UNS S31254 austenitic stainless steel by a Low-velocity oxy-fuel spray gun (LVOF). The coating was characterised by using a field emission scanning electron microscope (FESEM), X-ray diffractometer (XRD) and Fourier transform infrared spectroscope (FTIR). The adhesion strength, microhardness and corrosion behaviour were studied using the Tensometre, Vickers microhardness tester and potentiodynamic polarisation with electrochemical impedance spectroscope. The bacterial adhesion and bioactivity of the coating were also evaluated. The LVOF sprayed HAp coating has shown better corrosion resistance, higher bioactivity and higher hardness than the uncoated steel. The presence of tricalcium phosphate, octa-calcium phosphate (OCP) and tetra-calcium phosphate (TTCP) was found in the coating. LVOF sprayed HAp coating is also found suitable in lowering the bacterial adhesion on the steel substrate.


Metals ◽  
2021 ◽  
Vol 11 (1) ◽  
pp. 135
Author(s):  
Kathleen Jaffré ◽  
Benoît Ter-Ovanessian ◽  
Hiroshi Abe ◽  
Nicolas Mary ◽  
Bernard Normand ◽  
...  

The effect of dry grinding on 304L stainless steel’s passive behavior is compared to two other surface finishing (mechanical polishing down to 2400 with SiC emery paper and 1 µm with diamond paste, respectively). The characterization of the surface state was performed using scanning electron microscopy, transmission electron microscopy, 3D optical profilometer, and X-ray diffraction. Results indicate that each surface treatment leads to different surface states. The ground specimens present an ultrafine grain layer and a strong plastic deformation underneath the surface, while an ultrafine grain layer characterizes the subsurface of the polished specimens. Grinding induces high residual compressive stresses and high roughness compared to polishing. The characterization of the passive films was performed by electrochemical impedance spectroscopy and Mott–Schottky analysis. The study shows that the semiconductor properties and the thickness of the passive films are dependent on the surface state of the 304L stainless steel.


2011 ◽  
Vol 31 (2-3) ◽  
Author(s):  
Sakvai Mohammed Safiullah ◽  
Deivasigamani Thirumoolan ◽  
Kottur Anver Basha ◽  
K. Mani Govindaraju ◽  
Dhanraj Gopi ◽  
...  

Abstract The synthesis of copolymers from different feed ratios of N-(p-bromophenyl)-2- methacrylamide (PBPMA) and glycidyl methacrylate (GMA) was achieved by using free radical solution polymerization technique and characterized using FT-IR, 1H and 13C NMR spectroscopy. The thermal stability of the synthesized copolymers was studied using thermo-gravimetric analysis (TGA) and differential scanning calorimetry (DSC). The molecular weight of the copolymer is determined by gel permeation chromatography (GPC). The corrosion performances of low nickel stainless steel specimens dip coated with different composition of copolymers were investigated in 0.5 M H2SO4 using potentiodynamic polarization and electrochemical impedance spectroscopic (EIS) techniques. The polarization and impedance measurements showed different corrosion protection efficiency with change in composition of the copolymers. It was found that the corrosion protection properties are owing to the barrier effect of the polymer layer covered on the low nickel stainless steel surfaces. However, it is observed that the mole ratio of PBPMA and GMA plays a major role in the protective nature of the copolymer.


2021 ◽  
Vol 63 (6) ◽  
pp. 505-511
Author(s):  
Songkran Vongsilathai ◽  
Anchaleeporn Waritswat Lothongkum ◽  
Gobboon Lothongkum

Abstract A new duplex 25Cr-3Ni-7Mn-0.66 N alloy was prepared in a vacuum arc re-melting furnace and characterized by metallographic and EPMA methods. Its corrosion behavior was investigated by potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and a Mott-Schottky (M-S) analysis in artificial seawater at room temperature and compared with those of super and normal commercial duplex stainless steel (SDSS and DSS). No significant difference in the open circuit potentials and pitting potentials was observed. Its passive film current density lies between those of SDSS and DSS. This was confirmed by EIS analysis. A pit attack was observed on the δ-phase for all duplex samples, because the PREN16 of the δ-phase was lower than that of the γ-phase. From the Mott-Schottky analysis, the passive films were found to be composed of bi-layer structures, a p-type semiconductor inner layer, and a n-type semiconductor outer layer. The degree of defect as well as the effect of nitrogen in passive film layer are discussed with respect to the point defect model.


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