Lessons from Emma Maersk Flooding – February 2013

2015 ◽  
Author(s):  
Chilukuri Maheshwar
Keyword(s):  
Lessons Learned ◽  
Suez Canal ◽  
Container Ship ◽  
Engine Room ◽  
Mechanical Breakdown ◽  
Engine Cylinder ◽  
The Cost ◽  
Main Engine

In February 2013, in the 2005 built 15500 TEU 397m long container ship EMMA MÆRSK a severe leakage occurred in as it was passing southbound through the Suez Canal. The leakage occurred due to mechanical breakdown of a stern thruster causing flooding of the shaft tunnel and filling up the engine room with 14000 m³ of seawater within a span of two hours, submerging the main engine cylinder heads-level equal to the outside water draft of 15.1 m. The cost of repairs and loss of revenue for six months amounted to a few million dollars. This paper highlights some of the lessons learned from this incident.

scholarly journals A New Design of Sydney’s Frontport Check-in System

2021 ◽  
Vol 13 (7) ◽  
pp. 3850
Author(s):  
Ting Liu ◽  
Gabriel Lodewijks
Keyword(s):  
Swot Analysis ◽  
Control Measures ◽  
Key Factors ◽  
Scheme Design ◽  
Different Types ◽  
Baggage Handling ◽  
Loading And Unloading ◽  
The Cost ◽  
Main Engine ◽  
Process Method

This paper proposed a scheme design for Sydney’s frontport check-in system, which completes check-in and baggage drop-off at Sydney’s Circular Quay, and transports the baggage to Sydney Kingsford Smith Airport by waterway, and provided a strengths, weaknesses, opportunities and threats (SWOT) analysis of Sydney’s frontport check-in system. Using the process method of quality management, the frontport check-in process was divided into three sub-processes: baggage consignment, baggage packing and transportation, and airport baggage handling. The eight key elements of each sub-process such as input, output, resources, and methods, etc. were discussed, the key factors influencing the cost of baggage transportation were analyzed, and the cost control measures such as adopting economic speed, reducing fuel consumption of the main engine, improving the ship loading rate, and raising loading and unloading efficiency were proposed. At the same time, two different types of baggage transportation ships and other parameters that affect the cost such as the number of berths, ships, lifting machineries, and the yard area were analyzed and calculated through calculation cases. This scheme is a beneficial addition to the existing in-town check-in system.

2015 North American ECA: Lessons Learned in CA

2014 ◽  
Author(s):  
Jeff Cowan
Keyword(s):  
Cost Savings ◽  
Lessons Learned ◽  
Fuel Oil ◽  
Compression Ignition ◽  
Heavy Fuel Oil ◽  
Flow Through ◽  
Filter Clogging ◽  
The Cost ◽  
Normal Ambient ◽  
Distillate Fuel

California experienced a 300% increase in loss of propulsion (LOP) incidents since its distillate fuel regulation came into effect in 2009. The compression ignition (Diesel) engines aboard modern cargo ships over 10,000 gross tons use 3.0% sulfur Heavy Fuel Oil (HFO). This fuel must be heated to flow through the fuel lines because at normal ambient temperature HFO has the consistency of tar. Distillate fuel in contrast does not require the high temperatures, and the thermodynamics of cooling metal, gaskets and seals resulted in leaks, along with filter clogging from engine buildup scrubbing. In addition, the cost savings of using HFO are significant over the use of distillate fuel which is typically around US$300 more per ton.

scholarly journals Strength in Rotary Friction Welding of Five Dissimilar Nickel-Based Superalloys

2021 ◽  
Vol 100 (09) ◽  
pp. 302-308
Author(s):  
BRANDON SCOTT TAYSOM ◽  
◽  
CARL D. SORENSEN ◽  
TRACY W. NELSON
Keyword(s):  
Friction Welding ◽  
High Strength ◽  
Lessons Learned ◽  
Weld Strength ◽  
Development Costs ◽  
Rotary Friction Welding ◽  
High Feed ◽  
Welding Forces ◽  
The Cost ◽  
Alloy Systems

Advanced manufacturing processes improve the cost and quality of goods. Rotary friction welding is a fast, energy-efficient, and reliable joining process for metals, but new applications are hindered by large development costs for each new alloy. Each alloy set has different welding characteristics; therefore, lessons learned from a single alloy are not always broadly applicable. To establish knowledge that is applicable across multiple alloys, a family of different superalloys were welded to discover process trends that were applicable beyond a single alloy set. In this study, weld symmetry did not correlate to weld strength across alloy systems. Some alloys’ strongest welds occurred at maximum symmetry, whereas high asymmetry was associated with different alloys’ maximum strength. High feed rates, high welding forces, low energy, and low temperatures all resulted in high-strength welds across all alloy and geometry combinations. Tensile strengths greater than 95% of base-metal strength were recorded for most alloy systems.

scholarly journals The Simulation of Sloped Bank Effect Influence on Container Ship Trajectory

2021 ◽  
Vol 9 (11) ◽  
pp. 1283
Author(s):  
Mate Baric ◽  
Robert Mohovic ◽  
Djani Mohovic ◽  
Vinko Pavic
Keyword(s):  
Traffic Flow ◽  
Significant Influence ◽  
Suez Canal ◽  
Container Ship ◽  
Design Standards ◽  
Bank Effect ◽  
Flow Through ◽  
External Forces ◽  
The Impact ◽  
Vessel Speed

The latest container vessel grounding in the Suez Canal, which occurred on 23 March 2021 (the Ever Given), raised many questions regarding the safety of navigation. The sudden concern about safety is due to fears that traffic flow through the Suez Canal could be blocked for longer periods of time. Besides external forces imposed by wind, in this case bank effect had a significant influence on the ship’s grounding. Bank effect occurs due to restricted water flow caused by narrow waterways. Many fairway design standards consider sloped banks such as those of the Suez Canal as unsubstantial in bank-effect forces. This paper analyses the impact of sloped banks on container ship trajectory and proposes minimal distances that may decrease bank-effect forces in order to reduce the risk of vessel grounding and increase the safety of navigation. However, this type of accident has happened before and may occur again due to a small sailing distance from the bank in cases where vessel speed is increased.

Mid-Term Sealift Ship Technology Development Program: Design-for-Production R&D for Future Sealift Ship Applications

1997 ◽  
Vol 13 (01) ◽  
pp. 57-73
Author(s):  
Michael Wade ◽  
Philip C. Koenig ◽  
Zbigniew J. Karaszewski ◽  
John Gallagher ◽  
John Dougherty ◽  
...  
Keyword(s):  
Technology Development ◽  
Development Program ◽  
Major Area ◽  
Cost Estimating ◽  
Improve Performance ◽  
Work Breakdown Structure ◽  
Design Concepts ◽  
Engine Room ◽  
Global Standards ◽  
The Cost

The NAVSEA Mid-Term Sealift Ship Technology Development Program (MTSSTDP) has been tasked by the Office of the Chief of Naval Operations in charge of Strategic Sealift (N-42) to investigate technologies and design concepts that would improve performance and reduce the cost of future ships useful to the Navy for military sealift. A major area of concentration has been design-for-production or ship producibility. This area of the program required the Navy to obtain extensive industrial involvement from both domestic and international sources. A thorough description Is presented of the plans, objectives and accomplishments of the five producibility-related tasks. Topics covered are: generic build strategy, product work breakdown structure, production-oriented cost estimating, engine room arrangement modeling, and global standards development. In addition, other aspects of the program to be covered are the use of industry-led teams, the implementation of integrated product approaches, and the application of risk-based technologies.

Design to First Deployment: Pressure-Activated Sliding Sleeve for Single-Trip Completion

2021 ◽  
pp. 1-14
Author(s):  
Ashutosh Dikshit ◽  
Amrendra Kumar ◽  
Glenn Woiceshyn
Keyword(s):  
Computer Aided Design ◽  
Failure Modes ◽  
Cost Savings ◽  
Lessons Learned ◽  
Design Stage ◽  
Coiled Tubing ◽  
Side Door ◽  
Safety Risks ◽  
Sand Control ◽  
The Cost

Summary Interest is high in a method to reliably run single-trip completions without involving complex/expensive technologies (Robertson et al. 2019). The reward for such a design would be reduced rig time, safety risks, and completion costs. As described herein, a unique pressure-activated sliding side door (PSSD) valve was developed and field tested to open without intervention after completion is circulated to total depth (TD) and a liner hanger and openhole isolation packers are set. A field-provensliding-sleeve door (SSD) valve that required shifting via a shifting tool run on coiled tubing, slickline (SL), or wireline was upgraded to open automatically after relieving tubing pressure once packers (and/or a liner hanger) are set. This PSSD technology, which is integrable to almost any type of sand control screen, is equipped with a backup contingency should the primary mechanism fail to open. Once opened, the installed PSSDs can be shifted mechanically with unlimited frequency. The two- or three-position valve can be integrated with inflow control devices (ICDs) (includes autonomous ICDs/autonomous inflow control valves) and allows mechanical shifting at any time after installation to close, stimulate or adjust ICD settings. After a computer-aided design stage to achieve all the operational/mechanical requirements, prototypes were built and tested, followed by field installations. The design stage provided some challenges even though the pressure-activation feature was being added to a mature/proven SSD technology. Prototype testing in a full-scale vertical test well proved valuable because it revealed failure modes that could not have appeared in the smaller-scale laboratory test facilities. Lessons learned from the first field trial helped improve onsite handling procedures. The production logging tool run on first installation confirmed the PSSDs with ICDs opened as designed. The second field installation involved a different size and configuration, in which PSSDs with ICDs performed as designed. The unique two- or three-position PSSD accommodates any type of sand control or debris screen and any type of ICD for production/injection. The PSSD allows the flexibility to change ICD size easily at the wellsite. Therefore, this technology can be used in carbonate as well as sandstone wells. Wells that normally could not justify the expense of existing single-trip completion technologies can now benefit from the cost savings of single-trip completions, including ones that require ICD and stimulation options.

An Efficient Single-Screw 11 000 TEU Containership: The Suez Max SS

2001 ◽  
Vol 38 (04) ◽  
pp. 219-232
Author(s):  
B. J. Rosello ◽  
A. N. Perakis
Keyword(s):  
Cost Analysis ◽  
Economies Of Scale ◽  
Suez Canal ◽  
Efficient Design ◽  
Single Screw ◽  
Economical Design ◽  
Initial Stability ◽  
Twin Screw ◽  
Cost Efficient ◽  
The Cost

The ability to transport containers with the least cost at currently required service speeds of approximately 25 knots to maintain a regular operating schedule is the goal of every post-panamax containership operator. The desire to carry more containers is driven by several economies of scale and their implications, which allow for significant savings. A single-screw containership, the Suez Max SS, is designed and evaluated against existing designs that include the P & O Nedlloyd Southhampton, Maersk S-Class, and the twin-screw Suez Max, which is a concept vessel. The containerships are compared using several different ratios and a cost per 20-ft equivalent unit (TEU) evaluation. The design of the Suez Max SS was built to the maximum draft currently allowed by the Suez Canal Authority. An initial stability analysis is performed that utilizes five different container loading conditions. A cost analysis that involves capital, operating, port, and fuel costs and Suez Canal fees is also completed. The four vessels are evaluated on a round-trip schedule between the ports of Rotterdam and Singapore with the same voyage characteristics and conditions. The Suez Max SS is found to be a more economical design with savings of approximately 25% over the existing vessels and a 15% savings over the concept vessel evaluated in the cost analysis. The Suez Max SS utilizes its economies of scale and the advantages of a two-port schedule that allow it to be such a cost-efficient design.

APPLICATION OF FUZZY ANALYTIC HIERARCHY PROSES FOR ERROR DETECTION OF AUXILARY SYSTEMS OF SHIP MAIN DIESEL ENGINES

2021 ◽  
Vol 157 (A2) ◽  
Author(s):  
H Demirel ◽  
K Ünlügençoğlu ◽  
F Alarçin ◽  
A Balin
Keyword(s):  
Diesel Engine ◽  
Error Detection ◽  
Cooling System ◽  
Detection System ◽  
Analytic Hierarchy ◽  
Engine Room ◽  
Air Supply ◽  
Solution Methods ◽  
Marine Engineering ◽  
Main Engine

Ship engine room has a structure which has to meet a number of needs with regard to administrative conditions. Therefore, when the complicated structure of engine room are considered, even a simple mechanical failure, if no measures taken abruptly, grows into irreversible condition, causing losses that cannot be compensated. A well-qualified ship engine conductor along with an effective error detection system is needed to detect failure and act immediately against any engine impairments possible. This study aims to manage troubleshooting in main engine auxiliary systems which cover cooling, lubricating and cooling oil and fuel systems. The study is also thought to be a good reference for maintenance processes for marine engineering operators. Breakdown of main engine equipment are examined and troubles hooting program is developed for using Fuzzy Analytic Hierarchy Process (F-AHP) determine solution methods and causes of such breakdowns. In this paper, a fuzzy Multi Criteria Decision Making (MCDM) methodology was proposed to determine the most effected system of the ship main diesel engine. The results showed that fuel system was the most effected alternative, as being followed subsequently by cooling system, governor system, air supply system and oiling system. The results were based upon the opinions of three experts groups who ranked the ship main diesel engine systems alternatives according to twenty-nine criteria expert selected.

Crossing the Chasm

2019 ◽  
pp. 233-267 ◽  
Author(s):  
Stephanie R. Bulger ◽  
Alma Correa ◽  
Amertah E. Perman ◽  
Matthew Rivaldi
Keyword(s):  
Higher Education ◽  
Diffusion Of Innovation ◽  
Education Institution ◽  
Lessons Learned ◽  
Open Educational Resources ◽  
Diffusion Of Innovation Theory ◽  
Community College District ◽  
Higher Education Costs ◽  
The Cost

Due to the ongoing trend of increased higher education costs, state and federal strategies have been implemented in an effort to lower students' cost of college. One such strategy gaining nationwide attention is the implementation of open educational resources (OER) to lower the cost of textbooks. This chapter describes how a higher education institution can support and scale the diffusion of OER adoption by presenting a framework based on Everett Rogers's diffusion of innovation theory, with a focus on engaging the “early majority” in this process to sustain the innovation. The development of the framework and a case study of its implementation and evaluation within a community college district are presented to guide other higher education institutions in the scaling of OER adoption. The chapter also considers influences on the framework that constrain, accelerate, or support OER adoption, and presents implications and recommendations based on lessons learned.

A Fuzzy DEMATAL Model Proposal for the Cause and Effect of the Fault Occuring in the Auxiliary Systems of the Ships' Main Engine

2018 ◽  
Vol Vol 160 (A2) ◽  
Author(s):  
A Balin ◽  
H Demirel ◽  
E Celik ◽  
F Alarcin
Keyword(s):  
Decision Making ◽  
Error Detection ◽  
Detection System ◽  
Causal Effect ◽  
Complex Structure ◽  
Fuel Oil ◽  
Fuzzy Dematel ◽  
Engine Room ◽  
Engine Failure ◽  
Main Engine

The ship engine room has a structure that meets a number of needs related to administrative conditions. Even if a simple mechanical error is considered to be the addition of human errors into the complex structure of the engine room, it can lead to undetected loss. How the causes and effects of the detected faults affect the system is as important as an effective fault detection system to detect the fault and take immediate action against any possible engine failure. This study reveals the causes of problems occurring in the main engine auxiliary systems including cooling, lubricating, cooling oil and fuel systems, and the extent of these problems affecting the system. While the Decision Making Trial and Evaluation Laboratory supports to identify and analyze the error detection of auxiliary systems with respect to causal effect relation diagram, fuzzy sets deal with the uncertainty in decision-making and human judgements through the DEMATEL. Therefore, fuzzy DEMATEL approach is applied to examine the causes and the weights of the faults and their relation to each other in the auxiliary systems. When we look at the result of the proposed approach, fuel oil pump failures has more impact on the all system and air cooler problems has the second highest place among the all errors.

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