scholarly journals Mechanical and durability properties of the concrete with copper slag

2021 ◽  
Vol 20 (2) ◽  
pp. 359-370
Author(s):  
S. Jagan ◽  
◽  
T. R. Neelakantan ◽  
R. Gokul Kannan ◽  
◽  
...  

Increased development in the field of construction with the use of sand, stones etc. depletes the natural resources and thus resulted in the scarcity of construction materials. Furthermore, generation of waste from several industries such as steel slag, copper slag, blast furnace slag etc. are being dumped in the nearby landfills leading to disposal problems. The scarcity of construction materials necessitated the utilization of suitable alternative materials with equivalent physical and chemical characteristics. This paper investigates the suitability of copper slag (CS) as a substitute to natural fine aggregate (NFA) in the concrete. The concrete mixes are prepared with 0%, 10%, 30%, 50%, 70% and 100% of copper slag at 0.45 w/c ratio. The behaviour of CS in the concrete was assessed by hardened properties such as compression, tension and flexure at 7, 14, 28 and 90 days and durability properties such as water absorption, porosity and chloride ion penetration at 56 days. Results indicate that the replacement of CS beyond 50% affects properties of the concrete; however increased curing improved the properties of the concrete at higher replacement levels. Characterization studies such as XRD and SEM was performed to examine the effect of CS on the properties of the concrete.

Minerals ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 439
Author(s):  
Sandra Filipović ◽  
Olivera Đokić ◽  
Aleksandar Radević ◽  
Dimitrije Zakić

Copper slag, a by-product of the pyrometallurgical process used for obtaining copper from copper ore in Bor, Serbia, contains mainly silicon, iron, calcium, and aluminium oxides. Due to such properties, it is disposed of in landfills. Despite the favourable technical properties copper slag aggregates possess, such as low-water absorption (WA24 0.6%), low resistance to fragmentation (LA 10%), and low resistance to wear (MDE 4%), its use in the construction industry is still limited. The results of testing the technical properties of copper slag aggregates (CSAs) as a potential replacement for natural river aggregate (RA) are presented in this paper. The experiments included tests on three concrete mixtures with partial replacement of coarse natural aggregate with copper slag. The replacement of RA particle sizes of 8/16 mm and 16/31.5 mm with CSA in the amount of 20% + 50% and 50% + 50% resulted in an increase in the compressive strength of 12.4% and 10.5%, respectively. The increase of CSA content led to a decrease in water penetration resistance and salt-frost resistance of concrete, whereas the resistance to chloride ion penetration did not change significantly.


Materials ◽  
2020 ◽  
Vol 13 (4) ◽  
pp. 940
Author(s):  
Se-Jin Choi ◽  
Young-Uk Kim ◽  
Tae-Gue Oh ◽  
Bong-Suk Cho

The shortage of natural aggregates has recently emerged as a serious problem owing to the tremendous growth of the concrete industry. Consequently, the social interest in identifying aggregate materials as alternatives to natural aggregates has increased. In South Korea’s growing steel industry, a large amount of steel slag is generated and discarded every year, thereby causing environmental pollution. In previous studies, steel slag, such as blast furnace slag (BFS), has been used as substitutes for concrete aggregates; however, few studies have been conducted on concrete containing both BFS and Ferronickel slag (FNS) as the fine aggregate. In this study, the compressive strength, chloride ion penetrability, and carbonation characteristic of concrete with both FNS and BFS were investigated. The mixed slag fine aggregate (MSFA) was used to replace 0, 25%, 50%, 75%, and 100% of the natural fine aggregate volume. From the test results, the highest compressive strength after 56 days was observed for the B/F100 sample. The 56 days chloride ion penetrability of the B/F75, and B/F100 samples with the MSFA contents of 75% and 100% were low level, approximately 34%, and 54% lower than that of the plain sample, respectively. In addition, the carbonation depth of the samples decreased with the increase in replacement ratio of MSFA.


In recent decades, there is a sprut in the growth of the construction industry. Aggregates are one of the main ingredients for making concrete. Depletion of natural resources of sand and the effect of mass production of cement on sustainable environment, need studies on the use of alternative materials. On the other hand, dumping of wastes from the industries are piling up resulting in the pollution of the environment. By considering the above facts, severe studies are focused on partial replacement of river sand with alternatives like copper slag, steel slag, quarry dust, etc., The outcome of these studies shows that the alternate materials enlarge the mechanical and durability properties of concrete. The optimum dose of alternate materials to replacement of sand is evaluated. In this paper, technical papers published by researchers are studied, discussed and compared


Materials ◽  
2021 ◽  
Vol 14 (19) ◽  
pp. 5879
Author(s):  
Sung-Ho Bae ◽  
Jae-In Lee ◽  
Se-Jin Choi

Recently, interest in environmentally friendly development has increased worldwide, especially in the construction industry. In this study, blast furnace slag powder (BFSP) and mixed steel fine aggregates were applied to cement mortars to reduce the environmental damage caused by the extraction of natural aggregate and to increase the recycling rate of steel by-products in the construction industry. We investigated the fluidity, compressive strength, tensile strength, accelerated carbonation depth, and chloride ion penetration resistance of mortars with steel slag aggregate and their dependence on the presence or absence of BFSP. Because the recycling rate of ferronickel slag is low and causes environmental problems, we considered mortar samples with mixed fine aggregates containing blast furnace slag fine aggregate (BSA) and ferronickel slag fine aggregate (FSA). The results showed that the 7-day compressive strength of a sample containing both 25% BSA and 25% FSA was nearly 14.8% higher than that of the control sample. This trend is likely due to the high density and angular shape of steel slag particles. The 56-day compressive strength of the sample with BFSP and 50% FSA was approximately 64.9 MPa, which was higher than that of other samples with BFSP. In addition, the chloride ion penetrability test result indicates that the use of BFSP has a greater effect than the use of steel slag aggregate on the chloride ion penetration resistance of mortar. Thus, the substitute rate of steel slag as aggregate can be substantially enhanced if BFSP and steel slag aggregate are used in an appropriate combination.


Materials ◽  
2021 ◽  
Vol 14 (21) ◽  
pp. 6268
Author(s):  
Md Jihad Miah ◽  
Md. Kawsar Ali ◽  
Ye Li ◽  
Adewumi John Babafemi ◽  
Suvash Chandra Paul

This research investigates the flexural and durability performances of reinforced concrete (RC) beams made with induction furnace steel slag aggregate (IFSSA) as a replacement for fired clay brick aggregate (FCBA). To achieve this, 27 RC beams (length: 750 mm, width: 125 mm, height: 200 mm) were made with FCBA replaced by IFSSA at nine replacement levels of 0%, 10%, 20%, 30%, 40%, 50%, 60%, 80%, and 100% (by volume). Flexural tests of RC beams were conducted by a four-point loading test, where the deflection behavior of the beams was monitored through three linear variable displacement transducers (LVDT). The compressive strength and durability properties (i.e., porosity, resistance to chloride ion penetration, and capillary water absorption) were assessed using the same batch of concrete mix used to cast RC beams. The experimental results have shown that the flexural load of RC beams made with IFSSA was significantly higher than the control beam (100% FCBA). The increment of the flexural load was proportional to the content of IFSSA, with an increase of 27% for the beam made with 80% IFSSA than the control beam. The compressive strength of concrete increased by 56% and 61% for the concrete made with 80% and 100% IFSSA, respectively, than the control concrete, which is in good agreement with the flexural load of RC beams. Furthermore, the porosity, resistance to chloride ion penetration, and capillary water absorption were inversely proportional to the increase in the content of IFSSA. For instance, porosity, chloride penetration, and water absorption decreased by 43%, 54%, and 68%, respectively, when IFSSA entirely replaced FCBA. This decreasing percentage of durability properties is in agreement with the flexural load of RC beams. A good linear relationship of porosity with chloride penetration resistance and capillary water absorption was observed.


Author(s):  
Rizwan Ahmad Khan ◽  

The challenge before the construction industry is to meet the demand of the efficient and economically viable construction materials posed by the huge infrastructural needs. Many nations are observing an expeditious growth in the field of construction necessitating the utilization of natural reserves for the expansion of infrastructure. This expansion is giving a warning to available reserves of nature. The natural ingredients, fine aggregates and coarse aggregate constitute more than 70% volume of the concrete. The availability of these resources is decreasing at a very high pace. In fact due to the severe problem with the availability of natural sand, the construction industry is faced with the pressing need to consider available options to lessen the reliance on natural aggregates. Copper slag being a waste material, can be used as an option for fine aggregates. The substitution of fine aggregate from nature with waste materials from industries such as copper slag offers economic and technical dominance, which are of pronounced significance in the present scenario. This study is, based on the critical review of the development of High Performance Concrete (HPC) by replacing fine aggregate with copper slag by observing various other researches and reviews. The key intent of this paper is to closely look at the copper slag utility as an unconventional material to be used as a substitute of fine aggregate and its effect on mechanical and durability parameters of HPC.


2020 ◽  
Vol 161 ◽  
pp. 01117
Author(s):  
Beste Çubukçuoğlu

The concept of sustainability has been growing for many years. In parallel to this popularity, the use of sustainable materials in the construction industry has increased significantly. Sustainable construction materials should be proposed and introduced to the construction industry, mostly as a replacement for cement. Cement is one of the most commonly used construction materials, which produces very high carbon emissions. As the most widely used building material in the world, concrete is predominantly comprised of cement. Therefore, sustainable alternative constituents to cement are required. This study focuses on alternative materials to cement and additionally, alternative materials to naturally available aggregates. The physical, chemical characteristics and mineralogical properties of the proposed materials are investigated and the results are demonstrated in this research study. The findings highlight the environmental and economic potential of replacing cement and other binding materials with steel slag.


The increasing demand and consumption of construction materials create a bottle neck shortage of construction materials this make the researcher and engineer to focus on new material and method for waste reduction and this is for the cost-effective, green and scientific reasons. Sugarcane bagasse ash (SCBA) which is obtained as a secondary product from sugar industry has relatively high silica content has the capacity to react with cement, contribute in increasing the strength of concrete. Copper slag (CS) the secondary manufactured goods from the process of being making copper, it is absolutely lifeless substance that their characteristics are exactly matching with usual sand which is used in construction and may be replaced in concrete. The effect of earthed Sugarcane bagasse ash (SCBA) and copper slag (CS) on the strength and flexural behavior is studied. A total of 25 % SCBA by mass was replaced in case of Portland cement and a total of 60 % by mass of CS was used as a fine aggregate replacement. The strength and flexural behavior of concrete samples were studied using compression test and two-point loading tests. The capacity of the objects framed based on actual concrete and secondary product based concrete were evaluated with standard tests. Five sequence of mixing in concrete proportion were organized by means of SCBA restore cement by 0, 5, 10, 15, 20 and 25% by weight of cement and its 14 & 28 day strength were found out and the other mix with constant SCBA and varying percentage of Copper slag were prepared with 40, 45, 50, 55 and 60 % of copper slag for fine aggregate the 14 & 28 day strength were found. Flexural behavior of SCBA and CS combination were found using RCC beams. It has been engaged that SCBA and CS are better substitute for cement and fine aggregate.


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