Microwave Absorption Properties of Fe40Co60 Based Nanocomposites

Microwave absorbing materials are applied in stealth, communications and information processing technologies. This kind of material dissipates an electromagnetic wave by converting it into thermal energy. The nanostructuration of materials became a reliable route over the years to enhance the dielectric and magnetic properties, which induce the required interaction. Nanostructured Fe-Co alloys are soft magnetic materials that make them promising candidates for microwave absorption when combined with other materials. The aim of our study was therefore to investigate the microwave absorption properties of based nanocomposites. The nanocomposites were obtained by the solution dispersion method. Nanocrystalline alloys elaborated by mechanical alloying (MA) in a high-energy planetary ball mill (RETSCH PM400) were dispersed into commercial epoxy resin matrix to form thin polymer nanocomposites. The grain size refinement and structural properties changes during milling process were characterized using powder’s X-ray Diffraction (XPERT PRO MPD diffractometer) at different milling durations. XRD spectra analysis show that a grain size refinement of 4.54 nm was reached after 60h milling accompanied with 1.2 % microdeformations. Obtained powders were shaped in small discs for which resonant cavity measurements were undertaken. The based nanocomposites have been subject to an experiment of two-port S parameters measurement in a rectangular waveguide (R120). The microwave experiments involved a Network Analyzer (VNA). Obtained results in terms of reflection losses show a good absorbing characteristic over the [8-15] GHz microwaves band.

Compressive Behavior of Al-TiB2 Composite Foams Fabricated under Increased Pressure

The application of increased pressure was used as a strategy to investigate the effect of different cell structures on the mechanical properties of Al-TiB2 composite foams. In situ Al-xTiB2 (x = 5, 10 wt.%) composites were foamed under three different pressures (0.1 MPa, 0.24 MPa, 0.4 MPa) through the liquid melt route. The macro-structure of the composite foams was analyzed in terms of cell size distribution measured by X-ray microcomputed tomography (micro-CT). It was found that the mean cell size decreases, and the cell size distribution range narrows with increasing pressure. Uniaxial compression tests revealed that the stress fluctuation (Rsd) of 10TiB2 foams is larger than that of 5TiB2 foams under the same pressure. Moreover, cell size refinement causes the simultaneous deformation of multi-layer cells, which leads to an enhancement in the energy absorption efficiency and specific energy absorption. The comparison of experimental data with theoretical predictions (G&A model) is discussed.

A Comprehensive Study of Al0.6Ti0.4N Coatings Deposited by Cathodic Arc and HiPIMS PVD Methods in Relation to Their Cutting Performance during the Machining of an Inconel 718 Alloy

The structural, physical–chemical, and micromechanical characteristics of Al0.6Ti0.4N coatings deposited by different physical vapor deposition (PVD) methods, such as cathodic arc deposition (CAD), as well as advanced HiPIMS techniques were investigated in terms of their cutting performance during the machining of an Inconel 718 alloy. XRD studies had revealed that the HiPIMS coating featured lower residual stresses and more fine-grained structure. Electrochemical characterization with the potentiostat-impendence method shows that the HiPIMS coating has a significantly lower porosity than CAD. SEM and AFM studies of the surface morphology demonstrate that the HiPIMS coating has a smoother surface and an absence of droplet phases, in contrast with CAD. XRD, combined with FIB/TEM studies, shows a difference in the crystal structure of both coatings. The micromechanical characteristics of each coating, such as hardness, elastic modulus, fracture toughness, and adhesion to the substrate, were evaluated. The HiPIMS coating was found to possess a more beneficial combination of micromechanical properties compared to CAD. The beneficial characteristics of the HiPIMS coating alleviated the damage of the coated layer under operation. Combined with grain size refinement, this results in the improved adaptive performance of the HiPIMS coating through the formation of a greater amount of thermal barrier sapphire tribo-films on the friction surface. All of these characteristics contribute to the reduction of flank and crater wear intensity, as well as notching, leading to an improvement of the HiPIMS coating’s tool life.

Influence of Pore Size on Toughness of Fe-Mo-Cu-C Sintered and Carburized Components

The influence of pore size on the toughness of Fe-Mo-Cu-C sintered and carburized components was investigated. The charpy impact value of the component made from Fe-0.4%Mo diffusion-alloyed steel powder mixed with 2%Cu powder and 0.3% graphite powder significantly increased with a decrease in pore size. The highest impact value of 17 J/cm2 was obtained at the average pore size of 12 µm. This value was 25% higher than that of the sintered and carburized component made from conventional Fe- 4%Ni-1.5%Cu-0.5%Mo alloyed steel powder called 4Ni even though the component was made from a Ni-free alloyed steel powder. The mechanism of the improvement of the impact value by pore size refinement and the influence of microstructural difference between the components made from Fe- 0.4%Mo diffusion-alloyed steel powder and 4Ni on toughness is discussed based on optical microstructural observation and crystal orientation analysis data.

Toughness Property Control by Nb and Mo Additions in High-Strength Quenched and Tempered Boron Steels

The synergetic effect on hardenability by combining boron with other microalloying elements (such as Nb, Mo and Nb + Mo) is widely known for high-strength medium carbon steels produced by direct quenching and subsequent tempering treatment. The improvement of mechanical properties could be reached through optimization of different mechanisms, such as solid solution hardening, unit size refinement, strain hardening, fine precipitation hardening and the effect of carbon in solid solution. The current study proposes a procedure for evaluating the contribution of different microstructural aspects on Charpy impact toughness. First, the effect that austenite conditioning has on low-temperature transformation unit sizes and microstructural homogeneity was analysed for the different microalloying element combinations. A detailed crystallographic characterization of the tempered martensite was carried out using electron backscattered diffraction (EBSD) in order to quantify the effect of unit size refinement and dislocation density. The impact of heterogeneity and presence of carbides was also evaluated. The existing equations for impact transition temperature (ITT50%) predictions were extended from ferrite-pearlite and bainitic microstructures to tempered martensite microstructures. The results show that microstructural refinement is most beneficial to strength and toughness while unit size heterogeneity has a particularly negative effect on ductile-to-brittle transition behaviour. By properly balancing alloy concept and processing, steel having a yield strength above 900 MPa and low impact transition temperature could be obtained by direct quenching and tempering.