3D printing of functional polymers for miniature machines

Miniature robots and actuators with micrometer or millimeter scale size can be driven by diverse power sources, e.g., chemical fuels, light, magnetic, and acoustic fields. These machines have the potential to access complex narrow spaces, execute medical tasks, perform environmental monitoring, and manipulate micro-objects. Recent advancements in 3D printing techniques have demonstrated great benefits in manufacturing small-scale structures such as customized design with programmable physical properties. Combining 3D printing methods, functional polymers, and active control strategies enables these miniature machines with diverse functionalities to broaden their potentials in medical applications. Herein, this review provides an overview of 3D printing techniques applicable for the fabrication of small-scale machines and printable functional materials, including shape-morphing materials, biomaterials, composite polymers, and self-healing polymers. Functions and applications of tiny robots and actuators fabricated by 3D printing and future perspectives toward small-scale intelligent machines are discussed.

Toward Polymeric and Polymer Composites Impeller Fabrication

Impellers are referred to as a core component of turbomachinery. The use of impellers in various applications is considered an integral part of the industry. So, increased performance and the optimization of impellers have been the center of attention of a lot of studies. In this regard, studies have been focused on the improvement of the efficiency of rotary machines through aerodynamic optimization, using high-performance materials and suitable manufacturing processes. As such, the use of polymers and polymer composites due to their lower weight when compared to metals has been the focus of studies. On the other hand, methods of the manufacturing process for polymer and polymer composite impellers such as conventional impeller manufacturing, injection molding and additive manufacturing can offer higher economic efficiency than similar metal parts. In this study, polymeric and polymer composites impellers are discussed and conclusions are drawn according to the manufacturing methods. Studies have shown promising results for the replacement of polymers and polymer composites instead of metals with respect to a suitable temperature range. In general, polymers showed a good ability to fabricate the impellers, however in more difficult working conditions considering the need for a substance with higher physical and mechanical properties necessitates the use of composite polymers. However, in some applications, the use of these materials needs further research and development.

Composite Polymers from Leather Waste to Produce Smart Fertilizers

The leather industry is facing important environmental issues related to waste disposal. The waste generated during the tanning process is an important resource of protein (mainly collagen) which can be extracted and reused in different applications (e.g., medical, agricultural, leather industry). On the other side, the utilization of chemical fertilizers must be decreased because of the negative effects associated to an extensive use of conventional chemical fertilizers. This review presents current research trends, challenges and future perspectives with respect to the use of hide waste to produce composite polymers that are further transformed in smart fertilizers. Hide waste contains mostly protein (collagen that is a natural polymer), that is extracted to be used in the cross-linking with water soluble copolymers to obtain the hydrogels which are further valorised as smart fertilizers. Smart fertilizers are a new class of fertilizers which allow the controlled release of the nutrients in synchronization with the plant’s demands. Characteristics of hide and leather wastes are pointed out. The fabrication methods of smart fertilizers and the mechanisms for the nutrients release are extensively discussed. This novel method is in agreement with the circular economy concepts and solves, on one side, the problem of hide waste disposal, and on the other side produces smart fertilizers that can successfully replace conventional chemical fertilizers.

Rice waste–based polymer composites for packaging applications: A review

Rice wastes are abundant, low-cost, cellulosic-based materials. The potential of using rice waste such as husk, straw, and bran in bio-composite production is a crucial target of the composite industry. Chemical composition is the main factor that offers diverse possible applications of rice wastes in bio-composite-based materials. Eco-friendly products of bio-composite polymers can be produced by reinforcing and filling polymer matrices with high cellulosic content materials such as rice waste. From manufacturing point of view, rice wastes can be used to reduce the production cost of polymer-based products and meet the requirements for green packaging materials.

Polymer Scaffolds-Enhanced Bone Regeneration in Osteonecrosis Therapy

Osteonecrosis without effective early treatment eventually leads to the collapse of the articular surface and causes arthritis. For the early stages of osteonecrosis, core decompression combined with bone grafting, is a procedure worthy of attention and clinical trial. And the study of bone graft substitutes has become a hot topic in the area of osteonecrosis research. In recent years, polymers have received more attention than other materials due to their excellent performance. However, because of the harsh microenvironment in osteonecrosis, pure polymers may not meet the stringent requirements of osteonecrosis research. The combined application of polymers and various other substances makes up for the shortcomings of polymers, and to meet a broad range of requirements for application in osteonecrosis therapy. This review focuses on various applying polymers in osteonecrosis therapy, then discusses the development of biofunctionalized composite polymers based on the polymers combined with different bioactive substances. At the end, we discuss their prospects for translation to clinical practice.

Magnetic Polymers for Magnetophoretic Separation in Microfluidic Devices

Magnetophoresis offers many advantages for manipulating magnetic targets in microsystems. The integration of micro-flux concentrators and micro-magnets allows achieving large field gradients and therefore large reachable magnetic forces. However, the associated fabrication techniques are often complex and costly, and besides, they put specific constraints on the geometries. Magnetic composite polymers provide a promising alternative in terms of simplicity and fabrication costs, and they open new perspectives for the microstructuring, design, and integration of magnetic functions. In this review, we propose a state of the art of research works implementing magnetic polymers to trap or sort magnetic micro-beads or magnetically labeled cells in microfluidic devices.