Motion analysis of screw drive in-pipe cleaning robot

In-pipe cleaning robots often need to carry cleaning tools, and their tails are connected with cables such as water pipes and air pipes. Especially when cleaning vertical straight pipes and curved pipes, a greater traction is required. Therefore, a new type of screw drive in-pipe cleaning robot was designed in this paper. The robot solves the problems of small traction, complex structure, and unstable motion of the in-pipe cleaning robot. The kinematics modeling was carried out on the screw drive in-pipe cleaning robot’s screw module for generating traction, and the force analysis was performed on this basis. The function model of the torque, air pressure, and traction of the screw module was established, which was verified by the simulation and experiment. The results show that the screw in-pipe cleaning robot has a large traction, stable operation, and can be well adapted to the vertical straight pipes and curved pipes.

Non-Symmetrical Direct Extrusion—Analytical Modelling, Numerical Simulation and Experiment

The article presents the original technology of the extrusion of hollow curved pipes. The curvature radius of pipe axis was obtained directly during extrusion by eccentric alignment of the annular calibration gap of the extrusion die. Theoretical relationships describing the radius of curvature of the extruded part as a function of the eccentricity e of position of the annular calibration gap in the die were developed. A die with replaceable inserts with eccentricity e equal to 1, 2, 3, 5, 7 mm was designed and fabricated. Experimental tests were carried out to extrude lead pipes with an outer diameter of 20 mm and an inner diameter of 18 mm. Measurements of the radii of the curvature of the extruded pipes were consistent with the values calculated from the developed theoretical relationships. Numerical modelling of the proposed method of extrusion in a finite element-based QForm 3D program was carried out. The finite element method (FEM) numerical calculations were carried out for lead. Numerical simulations and experimental studies have shown that, by changing the value of the eccentric gap, the radius of curvature of the extruded pipe can be controlled.

Random Forest Regression-Based Machine Learning Model for Accurate Estimation of Fluid Flow in Curved Pipes

In industrial piping systems, turbomachinery, heat exchangers etc., pipe bends are essential components. Computational fluid dynamics (CFD), which is frequently used to analyse the flow behaviour in such systems, provides extremely precise estimates but is computationally expensive. As a result, a computationally efficient method is developed in this paper by leveraging machine learning for such computationally expensive CFD problems. Random forest regression (RFR) is used as the machine learning algorithm in this work. Four different fluid flow characteristics (i.e., axial velocity, x-velocity, y-velocity and z-velocity) are studied in this work. The accuracy of the RFR models is assessed by using a number of statistical metrics such as mean-absolute error (MAE), mean-squared-error (MSE), root-mean-squared-error (RMSE), maximum error (Max.Error) and median error (Med.Error) etc. It is observed that the RFR models can produce considerable cost reductions in computing by surrogating the CFD model. Minor loss in estimation accuracy as compared to the CFD models is observed. While the magnitude of intricate flow characteristics such as the additional vortices are correctly predicted, some error in their location is observed.

Prototyping and Study of Mesh Turbomachinery Based on the Euler Turbine

This paper presents a scientific development aimed at improving the efficiency of turbomachines through the joint use of rotary-vane and vortex workflows. In the well-known Euler turbine, the rotor flow channels represent a set of curved pipes. The authors propose to consider in more detail the possibilities of using such rotating pipes in the implementation of an ejection (vortex) workflow. A hybrid pump was considered with the conclusion that its workflow can be described using two Euler equations. The results of computer simulation indicate that hybrid turbomachines are promising. The use of additive technology allowed the creation of micromodels of the Euler turbine with various rotor designs. Laboratory hydraulic tests showed that the liquid inlet to the rotor is possible in pulse mode. Laboratory tests of micromodels using compressed air showed that gas (or liquid) motion through curved pipes could be carried out from the rotor periphery to its center and then back, albeit through another curved pipe. The research results demonstrated that the scientific and technical potential of the Euler turbine is not yet fully unlocked, and research in this direction should continue. The study results are applicable in various industries including the energyeconomy, robotics, aviation, and water transport industries.

Numerical Characterization of the Solid Particle Accumulation in a Turbulent Flow through Curved Pipes by Means of Stokes Numbers

The accumulation of particles in a turbulent flow of incompressible air with mono-dispersed solid particles inside a 90° pipe bend was simulated using ANSYS® Fluent (CFD), taking into account the effect of gravity, drag force and a bidirectional fluid-particle coupling. An analysis of the geometrical parameters and the structures of the secondary flow generated in a curved pipe (Dean vortices) was developed, thus determining the characteristic time scales of the flow. Four Stokes numbers (Stk) were formulated, whose values are calculated and studied from the numerical simulations performed. Two different particle sizes (d1 = 50 μm y d2 = 150 μm), at two different flow conditions (Re1 = 61,500 y Re2 = 173,972), and for three curvature ratios Rc/R = 1, 4 and 8 were studied. The flow was solved using a Eulerian–Lagrangian approach with a RNG k-ε turbulence model. Once the multiphase flow was solved and validated, the distribution and maximum particle concentration inside the 90° bend were presented. Additionally, the Stk numbers were calculated to estimate the possible particle concentration level for the different system configurations (dp, Re and Rc/R). It is concluded that, if all Stk numbers are less than one, relative concentration levels reach a minimum, while for Stk numbers larger than one, an increase in the maximum concentration inside the pipe bend was noticed.

SPH Simulations of Turbulent Flow in Curved Pipes with Different Geometries: A Comparison with Experiments

The swirling secondary flow in curved pipes is studied in three-space dimensions using a weakly compressible Smoothed Particle Hydrodynamics (WCSPH) formulation coupled to new non-reflecting outflow boundary conditions. A large eddy simulation (LES) model for turbulence is benchmarked with existing experimental data. After validation of the present model against experimental results for a $90^{\circ}$ pipe bend, a detailed numerical study aimed at reproducing experimental flow measurements for a wide range of Reynolds numbers has been performed for different pipe geometries, including U pipe bends, S-shaped pipes and helically coiled pipes. In all cases, the SPH calculated behavior shows reasonably good agreement with the measurements across and downstream the bend in terms of streamwise velocity profiles and cross-sectional contours. Maximum mean-root- square deviations from the experimentally obtained profiles are always less than $\sim 1.8$\%. This combined with the very good matching between the SPH and the experimental cross-sectional contours shows the uprising capabilities of the present scheme for handling engineering applications with streamline curvature, such as flows in bends and manifolds.