Dimensional Analysis of Form Drilling Parameters by Buckingham Pi Theorem and Optimization of Heat Generation in Form Drilling Process by Taguchi

2020 ◽  
pp. 633-644
Author(s):  
Y. Bhargavi ◽  
V. Diwakar Reddy
Keyword(s):  
Dimensional Analysis ◽  
Heat Generation ◽  
Drilling Process ◽  
Drilling Parameters ◽  
Pi Theorem

scholarly journals A Force Sensorless Method for CFRP/Ti Stack Interface Detection during Robotic Orbital Drilling Operations

2015 ◽  
Vol 2015 ◽  
pp. 1-11 ◽  
Author(s):  
Qiang Fang ◽  
Ze-Min Pan ◽  
Bing Han ◽  
Shao-Hua Fei ◽  
Guan-Hua Xu ◽  
...  
Keyword(s):  
Cutting Force ◽  
Thrust Force ◽  
Cutting Parameters ◽  
Force Model ◽  
Drilling Process ◽  
Reinforced Plastics ◽  
Orbital Drilling ◽  
Drilling Parameters ◽  
Drilling Operations ◽  
Machining Properties

Drilling carbon fiber reinforced plastics and titanium (CFRP/Ti) stacks is one of the most important activities in aircraft assembly. It is favorable to use different drilling parameters for each layer due to their dissimilar machining properties. However, large aircraft parts with changing profiles lead to variation of thickness along the profiles, which makes it challenging to adapt the cutting parameters for different materials being drilled. This paper proposes a force sensorless method based on cutting force observer for monitoring the thrust force and identifying the drilling material during the drilling process. The cutting force observer, which is the combination of an adaptive disturbance observer and friction force model, is used to estimate the thrust force. An in-process algorithm is developed to monitor the variation of the thrust force for detecting the stack interface between the CFRP and titanium materials. Robotic orbital drilling experiments have been conducted on CFRP/Ti stacks. The estimate error of the cutting force observer was less than 13%, and the stack interface was detected in 0.25 s (or 0.05 mm) before or after the tool transited it. The results show that the proposed method can successfully detect the CFRP/Ti stack interface for the cutting parameters adaptation.

The Use of a Sensor Modules System for Measuring Drilling Parameters in a Bit, Significantly Reduces the Construction Time of Wells in Eastern Siberia

2021 ◽  
Author(s):  
Andrey Alexandrovich Rebrikov ◽  
Anton Anatolyevich Koschenkov ◽  
Anastasiya Gennadievna Rakina ◽  
Igor Dmitrievich Kortunov ◽  
Nikita Vladimirovich Koshelev ◽  
...  
Keyword(s):  
Oil And Gas ◽  
New Technologies ◽  
Field Tests ◽  
Depth Of Cut ◽  
Drilling Process ◽  
Eastern Siberia ◽  
Construction Time ◽  
Stage Of Development ◽  
Drilling Parameters ◽  
Pdc Bit

Abstract Currently, production and exploration drilling has entered a stage of development where one of the highest priority goals is to reduce the time for well construction with new technologies and innovations. One of the key components in this aspect is the utilizing of the latest achievements in the design and manufacture of rock cutting tools – drill bits. This article presents some new ideas on methods for identifying different types of vibrations when drilling with PDC bits using a system of sensors installed directly into the bit itself. In the oil and gas fields of Eastern Siberia, one of the main reasons for ineffective drilling with PDC bits are vibrations, which lead to premature wear of the cutting structure of the bit and the achievement of low ROPs in the dolomite and dolerite intervals. For efficient drilling of wells of various trajectories with a bottom hole assembly (BHA), including a downhole motor (PDM) and a PDC bit, special attention is paid to control of the bit by limiting the depth of cut, as well as the level of vibrations that occur during drilling process. Often, the existing complex of surface and BHA equipment fails to identify vibrations that occur directly on the bit, as well as to establish the true cause of their occurrence. Therefore, as an innovative solution to this problem, a system of sensors installed directly into the bit itself is proposed. The use of such a system makes it possible to determine the drilling parameters, differentiated depending on the lithological properties of rocks, leading to an increase in vibration impact. Together with the Operators, tests have been successfully carried out, which have proven the effectiveness of the application of this technology. The data obtained during the field tests made it possible to determine the type and source of vibration very accurately during drilling. In turn, this made it possible to precisely adjust the drilling parameters according to the drilled rocks, to draw up a detailed road map of effective drilling in a specific interval. Correction of drilling parameters based on the analysis of data obtained from sensors installed in the bit made it possible to reduce the resulting wear of the PDC bit cutting structure and, if necessary, make changes to the bit design to improve the technical and economic indicators. Thus, the use of a system of sensors for measuring the drilling parameters in a bit ensured the dynamic stability of the entire BHA at the bottomhole when drilling in rocks of different hardness, significantly reduced the wear of the drilling tools and qualitatively improved the drilling performance.

scholarly journals Development of a user-friendly drilling evaluation database system of CFRP

2018 ◽  
Vol 25 (6) ◽  
pp. 1205-1217
Author(s):  
Gong Dong Wang ◽  
Nan Li ◽  
Tian Peng ◽  
Ying Chi Li ◽  
Xu Hai Xiong ◽  
...  
Keyword(s):  
Classification Tree ◽  
Database System ◽  
Influential Factors ◽  
Standard Theory ◽  
Production Cycle ◽  
Drilling Process ◽  
Tree Model ◽  
Drilling Parameters ◽  
User Friendly ◽  
3D Evaluation

AbstractThe drilling process of carbon fiber reinforced plastics (CFRP) is the main secondary processing in the entire production cycle. However, there is no standard theory that could be used to estimate the hole quality and to quantify the assessment. Therefore, in this article, several influential factors of drilling quality, such as drilling parameters and materials, were utilized to establish the classification tree model. A comprehensive evaluation model [three-dimensional (3D) evaluation factor] was presented to measure and quantify the quality of the hole. Then a series of experiments were designed based on existing conditions. Further, a mathematical software (Origin) was used to fit and analyze the relationships of the drilling parameters and the 3D evaluation factor. Then a user-friendly drilling database system of CFRP was established based on the historical data of drilling experiments and the fitting function. In addition, in order to contrast the optimization results of the fitting function, the drilling experiments have been conducted, and the results have verified that the drilling database system could optimally predict the drilling schemes with a minor error.

Micro-Testing While Drilling for Rate of Penetration Optimization: Experiments and Simulations

2021 ◽  
pp. 1-49
Author(s):  
Magnus Nystad ◽  
Bernt Aadnoy ◽  
Alexey Pavlov
Keyword(s):  
Optimization Method ◽  
Extremum Seeking ◽  
Constraint Handling ◽  
Drilling Process ◽  
Test Results ◽  
Rate Of Penetration ◽  
Drilling Rig ◽  
Model Free ◽  
Drilling Parameters ◽  
Weight On Bit

Abstract The Rate of Penetration (ROP) is one of the key parameters related to the efficiency of the drilling process. Within the confines of operational limits, the drilling parameters affecting the ROP should be optimized to drill more efficiently and safely, to reduce the overall cost of constructing the well. In this study, a data-driven optimization method called Extremum Seeking (ES) is employed to automatically find and maintain the optimal Weight on Bit (WOB) which maximizes the ROP. The ES algorithm is a model-free method which gathers information about the current downhole conditions by automatically performing small tests with the WOB and executing optimization actions based on the test results. In this paper, this optimization method is augmented with a combination of a predictive and a reactive constraint handling technique to adhere to operational limitations. These methods of constraint handling within ES application to drilling are demonstrated for a maximal limit imposed on the surface torque, but the methods are generic and can be applied on various drilling parameters. The proposed optimization scheme has been tested with experiments on a downscaled drilling rig and simulations on a high-fidelity drilling simulator of a full-scale drilling operation. The experiments and simulations show the method's ability to steer the system to the optimum and to handle constraints and noisy data, resulting in safe and efficient drilling at high ROP.

Usage of Geomechanically Consistent Fracture Model for Drilling Deviated Wells

2021 ◽  
Author(s):  
Nikita Vladislavovich Dubinya ◽  
Sergey Andreevich Tikhotskiy ◽  
Sergey Vladimirovich Fomichev ◽  
Sergey Vladimirovich Golovin
Keyword(s):  
Optimal Trajectory ◽  
Fractured Reservoirs ◽  
Fluid Pressure ◽  
Naturally Fractured Reservoirs ◽  
Natural Fracture ◽  
Fracture Model ◽  
Drilling Process ◽  
Natural Fractures ◽  
Drilling Parameters ◽  
Deviated Wells

Abstract The paper presents an algorithm for the search of the optimal frilling trajectory for a deviated well which is applicable for development of naturally fractured reservoirs. Criterion for identifying the optimal trajectory is the feature of the current study – optimal trajectory is chosen from the perspective of maximizing the positive effect related to activation of natural fractures in well surrounding rock masses caused by changes of the rocks stress-strain state due to drilling process. Drilling of a deviated well is shown to lead to the process of natural fractures in the vicinity of the well becoming hydraulically conductive due to drilling. The paper investigates the main natural factors – tectonic stresses and fluid pressure – and drilling parameters – drilling trajectory and mud pressure – influencing the number and variety of natural fractures being activated due to drilling process. An algorithm of finding the optimal drilling parameters from the perspective of natural fractures activation is proposed as well. Different theoretical scenarios are considered to formulate the general recommendations on drilling trajectory choice according to estimations of stress state of the reservoir. These estimations can be provided based on results of three- and four-dimensional geomechanical modeling. Such modeling may be completed as well for constructing geomechanically consistent natural fracture model which can be used to optimize drilling trajectories during exploration and development of certain objects. The paper presents a detailed algorithm of constructing such fracture models and deviated wells trajectories optimization. The results presented in the paper and given recommendations may be used to enhance drilling efficiency for reservoirs characterized by considerable contribution of natural fractures into filtration processes.

scholarly journals Characterization of venturi injector using dimensional analysis

2019 ◽  
Vol 23 (7) ◽  
pp. 484-491 ◽  
Author(s):  
Luiz R. Sobenko ◽  
José A. Frizzone ◽  
Antonio P. de Camargo ◽  
Ezequiel Saretta ◽  
Hermes S. da Rocha
Keyword(s):  
Dimensional Analysis ◽  
Flow Rate ◽  
Injection Rate ◽  
Operating Conditions ◽  
Functional Tests ◽  
Injection Flow Rate ◽  
Injection Flow ◽  
Hydraulic Conditions ◽  
Fluid Properties ◽  
Pi Theorem

ABSTRACT Venturi injectors are commonly employed for fertigation purposes in agriculture, in which they draw fertilizer from a tank into the irrigation pipeline. The knowledge of the amount of liquid injected by this device is used to ensure an adequate fertigation operation and management. The objectives of this research were (1) to carry out functional tests of Venturi injectors following requirements stated by ISO 15873; and (2) to model the injection rate using dimensional analysis by the Buckingham Pi theorem. Four models of Venturi injectors were submitted to functional tests using clean water as motive and injected fluid. A general model for predicting injection flow rate was proposed and validated. In this model, the injection flow rate depends on the fluid properties, operating hydraulic conditions and geometrical characteristics of the Venturi injector. Another model for estimating motive flow rate as a function of inlet pressure and differential pressure was adjusted and validated for each size of Venturi injector. Finally, an example of an application was presented. The Venturi injector size was selected to fulfill the requirements of the application and the operating conditions were estimated using the proposed models.

scholarly journals Change of the Properties of Steel Material of the Roller Cone Bit Due to the Influence of the Drilling Operational Parameters and Rock Properties

Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 5949
Author(s):  
Jurij Šporin ◽  
Tilen Balaško ◽  
Primož Mrvar ◽  
Blaž Janc ◽  
Željko Vukelić
Keyword(s):  
Structural Changes ◽  
Simultaneous Thermal Analysis ◽  
Rock Properties ◽  
Drilling Process ◽  
Drill Bit ◽  
Operational Parameters ◽  
Rock Materials ◽  
Steel Material ◽  
Drilling Parameters ◽  
Bit Life

The breakdown of the drill bit or rapid decrease of the rate of penetration during the drilling process results in a delay in the progress of drilling. Scientists and engineers are increasingly focusing on research to extend the bit life and improve the drilling rate. In our work, “in situ” drilling parameters were monitored during the drilling process with the roller cone drill bit IADC 136, diameter 155.57 mm (6 1/8"). After drilling, the bit was thoroughly examined to determine the damage and wear that occurred during drilling. The following modern and standardized investigative methods were used: an analysis of rock materials and an analysis of micro and macrostructure materials of the roller cone bit. Analyses were carried out using optical and electron microscopy, a simultaneous thermal analysis of materials of drill bit, analysis of the chemical composition of materials of drill bit, and a determination of the geomechanical parameters of rock materials. The resulting wear, local bursts, and cracks were quantitatively and qualitatively defined and linked to the drilling regime and the rock material. The results of our investigation of the material of the roller cone bit can serve as a good base for the development of new steel alloys, which can resist higher temperatures and enable effective drilling, without structural changes of steel material.

Defect evaluation of the honeycomb structures formed during the drilling process

2019 ◽  
Vol 29 (3) ◽  
pp. 454-466
Author(s):  
P Ghabezi ◽  
M Farahani ◽  
A Shahmirzaloo ◽  
H Ghorbani ◽  
NM Harrison
Keyword(s):  
Feed Rate ◽  
Cutting Speed ◽  
Drilling Process ◽  
Delamination Factor ◽  
Drilling Parameters ◽  
Principal Factors ◽  
Novel Method ◽  
Full Factorial Experimental Design ◽  
Tool Diameter ◽  
Full Factorial

In this paper, a comprehensive experimental investigation was carried out to precisely characterize the delamination and uncut fiber in the drilling process. A digital imaging procedure was developed in order to calculate the damage resulted from the drilling process. A novel method is proposed in this article based on image intensity to verify the obtained results. A full factorial experimental design was performed to evaluate the importance of the drilling parameters. Among other process parameters, feed rate, cutting speed, and tool diameter are the principal factors responsible for the delamination damage size during the drilling. The drilling process was assessed based on two proposed incurred damage factors, specifically the delamination factor and uncut fiber factor. Experimental results demonstrated that the feed rate was the paramount parameter for both delamination and uncut fiber factors. It was observed that both factors increased with an increase in the feed rate. Additionally, by increasing the tool diameter, the delamination and uncut fiber factors significantly increase. The effects of the cutting speed on damage factors were not linear. The minimum delamination factor and uncut fiber factor were obtained at the cutting speed of 1500 and 2500 r/min, respectively.

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