Characterization of the material-induced elastic–plastic deformations in ultra-precision diamond cutting

2019 ◽  
Vol 41 (9) ◽  
Author(s):  
Wang Sujuan ◽  
Sun Hao ◽  
Ma Haojie ◽  
Xin Feng ◽  
Yin Ziqiang
Keyword(s):  
Diamond Cutting ◽  
Plastic Deformations ◽  
Elastic Plastic ◽  
Ultra Precision

scholarly journals Characterization of Surface Topography Variation in the Ultra-Precision Tool Servo-Based Diamond Cutting of 3D Microstructured Surfaces

Micromachines ◽  
2021 ◽  
Vol 12 (12) ◽  
pp. 1448
Author(s):  
Wei Yuan ◽  
Chi-Fai Cheung
Keyword(s):  
Surface Topography ◽  
Dynamic Model ◽  
Cutting Speed ◽  
Surface Generation ◽  
Dynamic Force ◽  
Diamond Cutting ◽  
Microstructured Surfaces ◽  
Ultra Precision ◽  
Cutting System

Previous models of the relative tool-work vibration are not generalized to represent the surface generation mechanism in the ultra-precision tool servo-based diamond cutting (UTSDC) of three-dimensional (3D) microstructured surfaces. This is due to the fact that the tool-work vibration in UTSDC is no longer a steady harmonic vibration with a constant amplitude but is influenced by the tool motion along the thrust direction. In this paper, dynamic modeling of the cutting system is presented for the characterization of surface topography variation in UTSDC of a microlens array considering the tool-work vibration as an underdamped vibration. The natural frequency and damping ratio of the cutting system are determined by the data-dependent systems (DDS) method. Based on the analysis of the surface profile and cutting force signals, it is found that the tool-work vibration is significantly enhanced in the cut-in process when the cutting speed increases. The simulation results show that the proposed dynamic model can well-determine root-mean-squares RMS values of the surface primary profile and the dynamic force acting on the force sensor. The dynamic model provides insight into the formation of the surface topography variation in UTSDC of 3D microstructured surfaces, and the model might be applied in self-optimized machining systems in the future.

scholarly journals Symmetric Nature of Stress Distribution in the Elastic-Plastic Range of Pinus L. Pine Wood Samples Determined Experimentally and Using the Finite Element Method (FEM)

Symmetry ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 39
Author(s):  
Łukasz Warguła ◽  
Dominik Wojtkowiak ◽  
Mateusz Kukla ◽  
Krzysztof Talaśka
Keyword(s):  
Mechanical Properties ◽  
Finite Element ◽  
Stress Distribution ◽  
Moisture Content ◽  
Tool Geometry ◽  
Wood Fibers ◽  
Data Set ◽  
Plastic Deformations ◽  
Pine Wood ◽  
Elastic Plastic

This article presents the results of experimental research on the mechanical properties of pine wood (Pinus L. Sp. Pl. 1000. 1753). In the course of the research process, stress-strain curves were determined for cases of tensile, compression and shear of standardized shapes samples. The collected data set was used to determine several material constants such as: modulus of elasticity, shear modulus or yield point. The aim of the research was to determine the material properties necessary to develop the model used in the finite element analysis (FEM), which demonstrates the symmetrical nature of the stress distribution in the sample. This model will be used to analyze the process of grinding wood base materials in terms of the peak cutting force estimation and the tool geometry influence determination. The main purpose of the developed model will be to determine the maximum stress value necessary to estimate the destructive force for the tested wood sample. The tests were carried out for timber of around 8.74% and 19.9% moisture content (MC). Significant differences were found between the mechanical properties of wood depending on moisture content and the direction of the applied force depending on the arrangement of wood fibers. Unlike other studies in the literature, this one relates to all three stress states (tensile, compression and shear) in all significant directions (anatomical). To verify the usability of the determined mechanical parameters of wood, all three strength tests (tensile, compression and shear) were mapped in the FEM analysis. The accuracy of the model in determining the maximum destructive force of the material is equal to the average 8% (for tensile testing 14%, compression 2.5%, shear 6.5%), while the average coverage of the FEM characteristic with the results of the strength test in the field of elastic-plastic deformations with the adopted ±15% error overlap on average by about 77%. The analyses were performed in the ABAQUS/Standard 2020 program in the field of elastic-plastic deformations. Research with the use of numerical models after extension with a damage model will enable the design of energy-saving and durable grinding machines.

Homing Sensor System Design for a 2D Long Range Nanopositioning Moving Platform

2014 ◽  
Vol 615 ◽  
pp. 57-62 ◽  
Author(s):  
Raquel Acero Cacho ◽  
Jose Antonio Albajez ◽  
José Antonio Yagüe-Fabra ◽  
Marta Torralba ◽  
Margarita Valenzuela ◽  
...  
Keyword(s):  
Sensor System ◽  
Measuring System ◽  
Experimental Characterization ◽  
Measuring Systems ◽  
Precision Measuring ◽  
Atomic Force ◽  
Ultra Precision ◽  
Moving Platform ◽  
Sensor System Design

The nanotechnology field has been developing strongly in recent years and ultra-precision measuring systems are nowadays required. A new two-dimensional moving platform with 50x50 mm range of travel, nanometer resolution and sub micrometer accuracy is being designed by the authors in order to be integrated with an Atomic Force Microscope (AFM). In this work the definition, design and experimental characterization of a homing sensor system for this 2D moving platform is presented. The homing sensor system will allow the generation of an absolute 2D reference for the platform (X-Y axis and θz rotation), defining an initial cero for the measuring system, which is based on laser encoders.

Nanoindentation Characterization of Single-Crystal Silicon With Oxide Film

2021 ◽  
Author(s):  
Lianmin Yin ◽  
Yifan Dai ◽  
Hao Hu
Keyword(s):  
Mechanical Properties ◽  
Plastic Deformation ◽  
Oxide Film ◽  
Single Crystal ◽  
Deformation Zone ◽  
Single Crystal Silicon ◽  
Plastic Deformation Zone ◽  
Crystal Silicon ◽  
Ultra Precision

Abstract In order to obtain ultra-smooth surfaces of single-crystal silicon in ultra-precision machining, an accurate study of the deformation mechanism, mechanical properties, and the effect of oxide film under load is required. The mechanical properties of single-crystal silicon and the phase transition after nanoindentation experiments are investigated by nanoindentation and Raman spectroscopy, respectively. It is found that pop-in events appear in the theoretical elastic domain of single-crystal silicon due to the presence of oxide films, which directly leads the single crystal silicon from the elastic deformation zone into the plastic deformation zone. In addition, the mechanical properties of single-crystal silicon are more accurately measured after it has entered the full plastic deformation.

scholarly journals A Distributed Plasticity Approach for Steel Frames Analysis Including Strain Hardening Effects

2019 ◽  
Author(s):  
Andrius Grigusevičius ◽  
Gediminas Blaževičius
Keyword(s):  
Finite Elements ◽  
Plastic Hinge ◽  
Steel Frames ◽  
Physical Models ◽  
3D Fem ◽  
Stress Strain ◽  
Numerical Application ◽  
Element Analysis ◽  
Plastic Deformations ◽  
Elastic Plastic

This paper focuses on the creation and numerical application of physically nonlinear plane steel frames analysis problems. The frames are analysed using finite elements with axial and bending deformations taken into account. Two nonlinear physical models are used and compared – linear hardening and ideal elastic-plastic. In the first model, distributions of plastic deformations along the elements and across the sections are taken into account. The proposed method allows for an exact determination of the stress-strain state of a rectangular section subjected to an arbitrary combination of bending moment and axial force. Development of plastic deformations in time and distribution along the length of elements are determined by dividing the structure (and loading) into the parts (increments) and determining the reduced modulus of elasticity for every part. The plastic hinge concept is used for the analysis based on the ideal elastic-plastic model. The created calculation algorithms have been fully implemented in a computer program. The numerical results of the two problems are presented in detail. Besides the stress-strain analysis, the described examples demonstrate how the accuracy of the results depends on the number of finite elements, on the number of load increments and on the physical material model. COMSOL finite element analysis software was used to compare the presented 1D FEM methodology to the 3D FEM mesh model analysis.

scholarly journals Calculation of thin isotropic shells beyond the elastic limit by the method of elastic solutions

2018 ◽  
Vol 196 ◽  
pp. 01014 ◽  
Author(s):  
Avgustina Astakhova
Keyword(s):  
Elastic Limit ◽  
Physical Nonlinearity ◽  
Elasticity Tensor ◽  
Thin Shells ◽  
Equilibrium Equations ◽  
Spherical Shells ◽  
Plastic Deformations ◽  
Elastic Plastic ◽  
Internal Forces

The paper focuses on the model of calculation of thin isotropic shells beyond the elastic limit. The determination of the stress-strain state of thin shells is based on the small elastic-plastic deformations theory and the elastic solutions method. In the present work the building of the solution based on the equilibrium equations and geometric relations of linear theory of thin shells in curved coordinate system α and β, and the relations between deformations and forces based on the Hirchhoff-Lave hypothesis and the small elastic-plastic deformations theory are presented. Internal forces tensor is presented in the form of its expansion to the elasticity tensor and the additional terms tensor expressed the physical nonlinearity of the problem. The functions expressed the physical nonlinearity of the material are determined. The relations that allow to determine the range of elastic-plastic deformations on the surface of the present shell and their changing in shell thickness are presented. The examples of the calculation demonstrate the convergence of elastic-plastic deformations method and the range of elastic-plastic deformations in thickness in the spherical shell. Spherical shells with the angle of half-life regarding 90 degree vertical symmetry axis under the action of equally distributed ring loads are observed.

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