Electrolytic Breakdown of Anodic Films on Aluminum
Electron microscopy has been used for some time in studying topography and structure of anodic films for identification and measurement of cell and pore structures and for detection of flaws or of various forms of breakdown, but usually at high forming voltages yielding relatively large scale features. For film formation with accompanying dissolution, leading to films of the porous type, the structure at cell voltages of several volts and below is of interest in regard to formation and dissolution mechanisms in general and to the stability and breakdown of corrosion films, in particular. As a first step, we have studied the films on aluminum, of known purity and microstructure, electropolished in a perchloric acid-ethanol bath and formed in 2.4 M sulfuric acid at a relatively low constant current density of 5 ma/cm2 giving steady state conditions of slow film growth at relatively low current efficiency.