A Comparative Study of Induced-Arc and Resistive Welds Employing SEM and X-Ray Emission Studies
The purpose of this study was to evaluate the two techniques that are commercially used to bond the components of composite electrical contacts. These materials, usually consisting of a precious metal contacting region bonded to a copper substrate, offer substantial economy compared to similar devices made entirely from precious metals. They also possess unique desirable properties useful in other electronic and biomedical applications. However, these advantages can only be realized if the weld can withstand the severe physical and chemical environment in which it must operate.The resistive welds are created by bringing the components into contact and then providing a current in order to create sufficient heat for welding. Induced-arc welding requires more operations: the components are held apart with a relative potential of 10 to 100 volts; then they come into contact very briefly, 50 to 500 μsec; they are immediately drawn apart, striking an arc; finally, after arcing from 300 to 3000 μsec, they are forced together percussively while the current continues to flow.