Thermographic characterization of thin liquid film formation and evaporation in microchannels

Lab on a Chip ◽  
2019 ◽  
Vol 19 (15) ◽  
pp. 2610-2618 ◽  
Author(s):  
Meisam Habibi Matin ◽  
Abdolreza Fazeli ◽  
Saeed Moghaddam

Using novel microsensors, the formation and evaporation of thin liquid films in microchannels are characterized.

1980 ◽  
Vol 101 (1) ◽  
pp. 33-51 ◽  
Author(s):  
M. Foda ◽  
R. G. Cox

The spreading on a water–air interface of a thin liquid film is examined for the situation in which surface tension gradients drive the motion. A similarity solution is obtained numerically for unidirectional spreading when some general restrictions concerning the form of the liquid film constitutive relation is made. This solution gives the size of the film as a function of time and also the velocity and thickness distribution along the spreading film. Experiments are performed which show good agreement with the theory.


2012 ◽  
Vol 11 (3) ◽  
pp. 169-175 ◽  
Author(s):  
C. S. Boxe ◽  
K. P. Hand ◽  
K. H. Nealson ◽  
Y. L. Yung ◽  
A. S. Yen ◽  
...  

AbstractAt present, bulk liquid water on the surface and near-subsurface of Mars does not exist due to the scarcity of condensed- and gas-phase water, pressure and temperature constraints. Given that the nuclei of soil and ice, that is, the soil solid and ice lattice, respectively, are coated with adsorbed and/or thin liquid films of water well below 273 K and the availability of water limits biological activity, we quantify lower and upper limits for the thickness of such adsorbed/water films on the surface of the Martian regolith and for subsurface ice. These limits were calculated based on experimental and theoretical data for pure water ice and water ice containing impurities, where water ice containing impurities exhibit thin liquid film enhancements, ranging from 3 to 90. Close to the cold limit of water stability (i.e. 273 K), thin liquid film thicknesses at the surface of the Martian regolith is 0.06 nm (pure water ice) and ranges from 0.2 to 5 nm (water ice with impurities). An adsorbed water layer of 0.06 nm implies a dessicated surface as the thickness of one monolayer of water is 0.3 nm but represents 0.001–0.02% of the Martian atmospheric water vapour inventory. Taking into account the specific surface area (SSA) of surface-soil (i.e. top 1 mm of regolith and 0.06 nm adsorbed water layer), shows Martian surface-soil may contain interfacial water that represents 6–66% of the upper- and lower-limit atmospheric water vapour inventory and almost four times and 33%, the lower- and upper-limit Martian atmospheric water vapour inventory. Similarly, taking the SSA of Martian soil, the top 1 mm or regolith at 5 nm thin liquid water thickness, yields 1.10×1013and 6.50×1013litres of waters, respectively, 55–325 times larger than Mars’ atmospheric water vapour inventory. Film thicknesses of 0.2 and 5 nm represent 2.3×104–1.5×106litres of water, which is 6.0×10−7–4.0×10−4%, respectively, of a 10 prμm water vapour column, and 3.0×10−6–4.0×10−4% and 6.0×10−6–8.0×10−4%, respectively, of the Martian atmospheric water vapour inventory. Thin liquid film thicknesses on/in subsurface ice were investigated via two scenarios: (i) under the idealistic case where it is assumed that the diurnal thermal wave is equal to the temperature of ice tens of centimetres below the surface, allowing for such ice to experience temperatures close to 273 K and (ii) under the, likely, realistic scenario where the diurnal thermal wave allows for the maximum subsurface ice temperature of 235 K at 1 m depth between 30°N and 30°S. Scenario 1 yields thin liquid film thicknesses ranging from 11 to 90 nm; these amounts represent 4×106–3.0×107litres of water. For pure water ice, Scenario 2 reveals that the thickness of thin liquid films contained on/within Martian subsurface is less than 1.2 nm, several molecular layers thick. Conversely, via the effect of impurities at 235 K allows for a thin liquid film thickness on/within subsurface ice of 0.5 nm, corresponding to 6.0×104litres of water. The existence of thin films on Mars is supported by data from the Mars Exploration Rovers (MERs) Spirit and Opportunity's Alpha Proton X-ray Spectrometer instrumentation, which have detected increased levels of bromine beneath the immediate surface, suggestive of the mobilization of soluble salts by thin films of liquid water towards local cold traps. These findings show that biological activity on the Martian surface and subsurface is not limited by nanometre dimensions of available water.


2015 ◽  
Vol 17 (5) ◽  
pp. 1301-1319 ◽  
Author(s):  
A. L. Kupershtokh ◽  
E. V. Ermanyuk ◽  
N. V. Gavrilov

AbstractThis paper presents a numerical and experimental study on hydrodynamic behavior of thin liquid films in rectangular domains. Three-dimensional computer simulations were performed using the lattice Boltzmann equation method (LBM). The liquid films laying on solid and liquid substrates are considered. The rupture of liquid films in computations is initiated via the thermocapillary (Marangoni) effect by applying an initial spatially localized temperature perturbation. The rupture scenario is found to depend on the shape of the temperature distribution and on the wettability of the solid substrate. For a wettable solid substrate, complete rupture does not occur: a residual thin liquid film remains at the substrate in the region of pseudo-rupture. For a non-wettable solid substrate, a sharp-peaked axisymmetric temperature distribution induces the rupture at the center of symmetry where the temperature is maximal. Axisymmetric temperature distribution with a flat-peaked temperature profile initiates rupture of the liquid film along a circle at some distance from the center of symmetry. The outer boundary of the rupture expands, while the inner liquid disk transforms into a toroidal figure and ultimately into an oscillating droplet.We also apply the LBM to simulations of an evolution of one or two holes in liquid films for two-layer systems of immiscible fluids in a rectangular cell. The computed patterns are successfully compared against the results of experimental visualizations. Both the experiments and the simulations demonstrate that the initially circular holes evolved in the rectangular cell undergoing drastic changes of their shape under the effects of the surface tension and gravity. In the case of two interacting holes, the disruption of the liquid bridge separating two holes is experimentally observed and numerically simulated.


2016 ◽  
Vol 6 (1) ◽  
Author(s):  
R. W. Rambach ◽  
J. Taiber ◽  
C. M. L. Scheck ◽  
C. Meyer ◽  
J. Reboud ◽  
...  

Abstract We demonstrate that the propagation path of a surface acoustic wave (SAW), excited with an interdigitated transducer (IDT), can be visualized using a thin liquid film dispensed onto a lithium niobate (LiNbO3) substrate. The practical advantages of this visualization method are its rapid and simple implementation, with many potential applications including in characterising acoustic pumping within microfluidic channels. It also enables low-cost characterisation of IDT designs thereby allowing the determination of anisotropy and orientation of the piezoelectric substrate without the requirement for sophisticated and expensive equipment. Here, we show that the optical visibility of the sound path critically depends on the physical properties of the liquid film and identify heptane and methanol as most contrast rich solvents for visualization of SAW. We also provide a detailed theoretical description of this effect.


Author(s):  
Zezhi Zeng ◽  
Gopinath Warrier ◽  
Y. Sungtaek Ju

Direct-contact heat transfer between a falling liquid film and a gas stream yield high heat transfer rates and as such it is routinely used in several industrial applications. This concept has been incorporated by us into the proposed design of a novel heat exchanger for indirect cooling of steam in power plants. The DILSHE (Direct-contact Liquid-on-String Heat Exchangers) module consists of an array of small diameter (∼ 1 mm) vertical strings with hot liquid coolant flowing down them due to gravity. A low- or near-zero vapor pressure liquid coolant is essential to minimize/eliminate coolant loss. Consequently, liquids such as Ionic Liquids and Silicone oils are ideal candidates for the coolant. The liquid film thickness is of the order of 1 mm. Gas (ambient air) flowing upwards cools the hot liquid coolant. Onset of fluid instabilities (Rayleigh-Plateau and/or Kapitza instabilities) result in the formation of a liquid beads, which enhance heat transfer due to additional mixing. The key to successfully designing and operating DILSHE is understanding the fundamentals of the liquid film fluid dynamics and heat transfer and developing an operational performance map. As a first step towards achieving these goals, we have undertaken a parametric experimental and numerical study to investigate the fluid dynamics of thin liquid films flowing down small diameter strings. Silicone oil and air are the working fluids in the experiments. The experiments were performed with a single nylon sting (fishing line) of diameter = 0.61 mm and height = 1.6 m. The inlet temperature of both liquid and air were constant (∼ 20 °C). In the present set of experiments the variables that were parametrically varied were: (i) liquid mass flow rate (0.05 to 0.23 g/s) and (ii) average air velocity (0 to 2.7 m/s). Visualization of the liquid flow was performed using a high-speed camera. Parameters such as base liquid film thickness, liquid bead shape and size, velocity (and hence frequency) of beads were measured from the high-speed video recordings. The effect of gas velocity on the dynamics of the liquid beads was compared to data available in the open literature. Within the range of gas velocities used in the experiments, the occurrence of liquid hold up and/or liquid blow over, if any, were also identified. Numerical simulations of the two-phase flow are currently being performed. The experimental results will be invaluable in validation/refinement of the numerical simulations and development of the operational map.


1990 ◽  
Vol 217 ◽  
pp. 469-485 ◽  
Author(s):  
Marc K. Smith

A physical mechanism for the long-wave instability of thin liquid films is presented. We show that the many diverse systems that exhibit this instability can be classified into two large groups. Each group is studied using the model of a thin liquid film with a deformable top surface flowing down a rigid inclined plane. In the first group, the top surface has an imposed stress, while in the other, an imposed velocity. The proposed mechanism shows how the details of the energy transfer from the basic state to the disturbance are handled differently in each of these cases, and how a common growth mechanism produces the unstable motion of the disturbance.


Author(s):  
Oleg A. Kabov

Films are ubiquitous in nature and play an important role in our daily life. The paper focuses on the recent progress that has been achieved in the interfacial thermal fluid phenomena in thin liquid films and rivulets through conducting experiments and theory. Phase shift schlieren technique, fluorescence method and infrared thermography have been used. A spanwise regular structures formation was discovered for films falling down an inclined plate with a built-in local rectangular heater. If the heating is low enough, a stable 2D flow with a bump at the front edge of the heater is observed. For lager heat flux this primary flow becomes unstable, and the instability leads to another steady 3D flow, which looks like a regular structure with a periodically bent leading bump and an array of longitudinal rolls or rivulets descending from it downstream. The heat flux needed for the onset of instability grows almost linearly with the increase of Re number. Strong surface temperature gradients up to 10–15 K/mm, both in the streamwise and spanwise directions have been measured. For a wavy film it was found that heating may increase the wave amplitude because thermocapillary forces are directed from the valley to the crest of the wave. Thin and very thin (less than 10 μm) liquid films driven by a forced gas/vapor flow (stratified or annular flows), i.e. shear-driven liquid films in a narrow channel are a promising candidate for the thermal management of advanced semiconductor devices in earth and space applications. Development of such technology requires significant advances in fundamental research, since the stability of joint flow of locally heated liquid film and gas is a rather complex problem. Experiments with water and FC-72 in flat channels (height 0.2–2 mm) have been conducted. Maps of flow regimes were plotted. It was found that stratified flow exists and stable in the channels with 0.2 mm height and 40 mm width. The critical heat flux for a shear driven film may be up to 10 times higher than that for a falling liquid film, and reaches 400 W/cm2 in experiments with water at atmospheric pressure. Some experiments have been done during parabolic flight campaigns of the European Space Agency under microgravity conditions. It was found that decreasing of gravity leads to a flow destabilization.


Author(s):  
Elizaveta Gatapova ◽  
Oleg Kabov

The present work focuses upon shear-driven liquid film evaporative cooling of high heat flux local heater. Thin evaporating liquid films may provide very high heat transfer rates and can be used for cooling of high power microelectronic systems. Thermocapillary convection in a liquid film falling down a locally heated substrate has recently been extensively studied. However, non-uniform heating effects remain only partially understood for shear-driven liquid films. The combined effects of evaporation, thermocapillarity and gas dynamics as well as formation of microscopic adsorbed film have not been studied. The effect of evaporation on heat and mass transfer for 2D joint flow of a liquid film and gas is theoretically and numerically investigated. The convective terms in the energy equations are taken into account. The calculations reveal that evaporation from film surface essential influences on heat removal from local heater. It is shown that the thermal boundary layer plays significant role for cooling local heater by evaporating thin liquid film. Measured by an infrared scanner temperature distribution at the film surface is compared with numerical data. Calculations satisfactorily describe the maximal surface temperature value.


Author(s):  
Yu-Yan Jiang ◽  
Da-Wei Tang

The evaporation and heat transfer of thin liquid film are crucial factors affecting on the heat transfer performance of boiling bubbles or slugs. For boiling in micro-channels, the flash evaporation of the liquid film may give rise to boiling instability, and the dry-out of the film leads to serious deterioration of the heat transport. The thin liquid film has multi-scale transitions, and hence the phase change and fluid dynamics need to be solved by special governing equations and numerical algorithm. The numerical studies to date have solved the steady state distribution of the film, but the difficulty consists in the transient simulation of time-variant liquid films. In the present study, unsteady form governing equations are developed. With inclusion of the temporal terms, we conducted transient simulations for flat liquid films formed during the flow boiling in micro-channels. The model predicts the developing of drying spot during growth of elongated bubbles. The results show that the film thickness and distribution change quickly in a growth period, which are functions of the heat flux, mass flow rate and the other parameters. The quantitative assessment of these effects helps to clarify the mechanism of boiling instability and the conditions for the occurrence of critical heat flux (CHF). The simulation needs special numerical scheme for time marching and stabilization treatment for the nonlinear terms, where the numerical accuracy and the significance of the temporal effects are also discussed.


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