scholarly journals Investigation and optimization of main materials consumption when mining iron ores at deep levels of the Underground Mine Group of the PJSC “ArcelorMittal Kryvyi Rih”

2020 ◽  
Vol 201 ◽  
pp. 01026
Author(s):  
Mykola Stupnik ◽  
Vsevolod Kalinichenko ◽  
Olena Kalinichenko ◽  
Sofiia Yakovlieva

The work considers conditions of deep levels of the Underground Mine Group for underground ore mining (as underground mines) of the Mining Department of the PJSC “ArcelorMittal Kryvyi Rih” (the PJSC “ArcelorMittal Kryvyi Rih”). The research aims to improve indicators of mined ore mass extraction when mining rich iron ores through studying and optimizing consumption of explosives, enhancing mining technology to provide fulfilment of the underground iron ore mining program. During the research, there are analyzed mining geological and technical conditions of the deposit mining as well as current technologies of iron ore mining at the Underground Mine Group of the PJSC “ArcelorMittal Kryvyi Rih”. The work analyzes the achieved indices and consumption of explosives for drilling and blasting at the Underground Mine Group. The mining geological and technical conditions of the deposit mining as well as current technologies of mining, parameters of preparatory operations, the nomenclature and qualitative characteristics of many types of explosives are determined to have changed. This complicates planning consumption of explosives and making their estimates for work sites. However, this is a reason for selecting highly efficient technology and machinery in deteriorating mining and geological conditions of operating at over 1200 m depths. The work determines dependencies of a stress value on a mining depth and physical properties of rocks, as well as parameters of drilling and blasting operations considering the stress-strain state of the massif under high rock pressure at deep levels of the Mining Group of the PJSC “ArcelorMittal Kryvyi Rih”.

2019 ◽  
Vol 123 ◽  
pp. 01043 ◽  
Author(s):  
Nataliia Shvaher ◽  
Tetiana Komisarenko ◽  
Serhii Chukharev ◽  
Svitlana Panova

The article aims at determining possible annual production considering mining and technical capabilities of the underground mine. Deepening of mining operations at Kryvyi Rih iron ore basin reduces considerably annual production of the useful mineral which results in increased mining costs. To maintain annual production, it is reasonable to build the second stage of opening the depth of which depends on production volumes. When determining the optimal depth of the first stage opening, it is necessary to apply a complex research method including the graphoanalytical one for determining the underground mine’s annual production and the industrial one for adjusting the methods considering technical conditions of the enterprise. It has been determined that annual production is influenced not only by mining and geological but also by mining and technical conditions. It has been proved that annual production of an underground mine decreases in direct proportion to the increased depth of mining. The speed of skips in the shaft is greatly impacted by the length of the main opening and its operating life. With the increase of the shaft operating life the skip speed decreases from 12 to 6 – 8 m/s. When designing the flowchart of further opening of underlying levels, it is necessary to consider both mining capabilities and technical conditions of the shaft and headgear, mining depth and the main opening operating life as well as the strategy of the mining enterprise. Consideration of the above mentioned factors enables maintaining the required annual production when mining iron ores at great depths. Under conditions of Kryvyi Rih iron ore basin, it has been determined reasonable to apply the main vertical shaft flowchart when mining reserves to the depth of 1650 m.


2021 ◽  
Vol 250 ◽  
pp. 569-577
Author(s):  
Vladimir Trushko ◽  
Olga Trushko

The article presents an analytical review of the current state of the iron ore base of the ferrous metallurgy of Russia and the world, identifies the largest iron ore provinces and iron ore producers. The promising directions of development and improvement of the quality of the iron ore base of Russia and the features of the development of new deposits of rich iron ores are identified. Effective technologies for the development of rich iron ores deposits that ensure an increase in production volumes are proposed. The geomechanical justification of rational technological parameters that are easily adapted to changes in mining and geological conditions has been performed. Based on the results of field studies, the use of an elastic-plastic model with the Coulomb – Mohr strength criterion for modeling changes in the stress-strain state of an ore rock mass during mining operations is justified and recommendations for ensuring the stability of mine workings are developed. Effective engineering and technical solutions for the complex development and deep processing of rich iron ores with the production of fractionated sinter ore, which increases the efficiency of metallurgical processes, the production of high-grade iron oxide pigments and iron ore briquettes, which increase the competitiveness of iron ore companies and the full use of the resource potential of deposits, are presented.


2021 ◽  
Vol 280 ◽  
pp. 05012
Author(s):  
Igor Sinchuk ◽  
Tetyana Beridze ◽  
Irina Kasatkina ◽  
Roman Krasnopolsky ◽  
Oleg Dozorenko ◽  
...  

The article investigates into the level of energy efficiency of main water pump stations of iron ore underground mines in case of time-of-day electricity rate. There are developed and suggested methods of analyzing the influence of pump electric capacity on electricity cost based on multifactor regressive models. The data on power consumption of iron ore mines indicates a complex character of analyzing the results obtained. However, application of information technologies enables using static materials in a new way including indices of power consumption, costs, water intake, mining depth, the number of pumps and their capacity by synthesizing mathematical models as complicated objects through in-depth procession of static materials and substantiation of the obtained results. For the first time, there are used multifactor regressive models considering multicollinearity and non-linearity of pump capacity in order to study its influence on power costs by using the elasticity factor. Analysis of mathematical simulation results relevant to static materials and applying the algorithm of studying dependency of the consumed power costs on pumps’ capacity reveals some critical values resulting in corresponding effects. The authors recommend to apply the elaborated algorithm to conducting corresponding calculations by for mining enterprises to monitor formation of the strategy of providing energy efficiency under time-of-day electricity rates.


2021 ◽  
Vol 4 (2) ◽  
pp. 31
Author(s):  
Haoxuan Yu ◽  
Shuai Li

With the continuous development of the mining industry, the world’s major mines have gradually entered the intelligent stage. In intelligent underground mines, the operation roads of the underground transportation equipment are very complicated, and the monitoring and control of the underground traffic have become the problems to be solved in the intelligent underground mines. Therefore, on the basis of solving the practical problems of underground mines, the concept paper discusses the possibility of the communication-based train control (CBTC) system being applied to underground mines through the summary and induction of the related literature. As mining engineers, we have proposed the function design for the CBTC system to solve the problems in underground mine rail transportation, but we still need to continue to work hard for the future development of the underground mines. The concept paper serves as a guide to the Tossing out a brick to get a jade gem, and it has implications for the development and the future of underground mine transportation.


2013 ◽  
Vol 701 ◽  
pp. 28-31 ◽  
Author(s):  
Rusila Zamani Abd Rashid ◽  
Hadi Purwanto ◽  
Hamzah Mohd Salleh ◽  
Mohd Hanafi Ani ◽  
Nurul Azhani Yunus ◽  
...  

This paper pertains to the reduction process of local low grade iron ore using palm kernel shell (PKS). It is well known that low grade iron ores contain high amount of gangue minerals and combined water. Biomass waste (aka agro-residues) from the palm oil industry is an attractive alternative fuel to replace coal as the source of energy in mineral processing, including for the treatment and processing of low grade iron ores. Both iron ore and PKS were mixed with minute addition of distilled water and then fabricated with average spherical diameter of 10-12mm. The green composite pellets were subjected to reduction test using an electric tube furnace. The rate of reduction increased as temperature increases up to 900 °C. The Fe content in the original ore increased almost 12% when 40 mass% of PKS was used. The reduction of 60:40 mass ratios of iron ore to PKS composite pellet produced almost 11.97 mass% of solid carbon which was dispersed uniformly on the surface of iron oxide. The aim of this work is to study carbon deposition of PKS in iron ore through reduction process. Utilization of carbon deposited in low grade iron ore is an interesting method for iron making process as this solid carbon can act as energy source in the reduction process.


Author(s):  
S. V. Yushchube ◽  
I. I. Podshivalov ◽  
A. S. Larionov

The paper focuses on the pile foundation and footing of the building constructed on a hillside slope and consisting of four three-dimensional blocks. The building is arranged such that to protect the first block constructed on the footslope from the negative technogenic influence of the latter via the embedment of three supporting blocks into the hillside slope. The first three-dimensional block is a three-storey brick building, while the other three are the spatial supporting structures made of insitu reinforced concrete. All the blocks locate at different position levels. The resulting embedded part of the structure matches the class KS-3 construction site safety. It is thus necessary to assess the structural safety of the building constructed in difficult engineering and geological conditions. The MicroFe software is used for finite element dimensional calculations of the pile foundation and footing strength, stability and oscillation after studying the engineering-geological surveys, the analysis of the soil formation, composition and physicalmechanical properties, the piling field. Also, the theoretical model is proposed for the footingfoundation–building system. The obtained results allow assessing the stress-strain state of the pile foundation and footing with the lateral support to the hillside slope of soil.


2015 ◽  
Vol 51 (1) ◽  
pp. 33-40 ◽  
Author(s):  
X.B. Huang ◽  
X X.W. ◽  
J.J. Song ◽  
C.G. Bai ◽  
R.D. Zhang ◽  
...  

The relative contact angle (?RCA) for seven iron ore fines was measured by using Washburn Osmotic Pressure method under laboratory conditions. By choosing cyclohexane as the reference that can perfectly wet iron ore particles, the relative contact angles were measured and varied from 57? to 73?. With the volume % of goethite (?G) as the variable, a new model for relative contact angle was developed. The expected relative contact angle for pure goethite is about 56?, while that for goethite free samples is about 77?. Physical properties, such as surface morphology (SMI) and pore volume (Vpore) can influence the relative contact angle. The ?G can be expressed as a function of SMI and VPore. Thus, we inferred that the relative contact angle is a function of ?G for the iron ores used. The measured relative contact angles were found to be in good agreement (Radj 2 >0.97) with the calculated ones based on the research from Iveson, et al. (2004). Comparing with the model developed by Iveson et al.(2004), the new model for contact angle proposed in this paper is similar, but more detailed with two meaningful physical parameters. The modification of physicochemical properties on iron ores would be another topic in the further study on granulation.


2021 ◽  
Vol 3 (1) ◽  
Author(s):  
Abubaker A. M. A. Abasher ◽  
Sadam H.M.A. Eltayib ◽  
El Sheikh M. Abdelrahman ◽  
Mohammed M.A. Amlas

This paper presents the results of petrographic study of sedimentary iron ore from surface strata of the Shendi -Atbara Basin, River Nile State, Sudan. The aims of this study are to investigate the geological behavior and geological conditions affecting precipitation of sedimentary iron ore. The methodologies have been used to realize the objectives of this study included; field work, office work and labrotary work include thin sections and polished sections analysis. According to field observation sedimentary iron ore can broadly be considered as occurring in three major classes: Ferribands iron, ferricrete iron and oolitic iron ores. The modes of occurrence of iron ore was described at the outcrops and vertical sedimentary profiles revealed that the iron occurred in study area at different types in stratigraphic sequence such as cap, beded and interbeded conformable with Shendi Formation. Petrographic study of iron ore in collected samples using polarized microscope and ore microscope includes study of the textures and structures of ores to obtain ore history. The main types of textures and structures in studied samples are oolitic, granular, lamellar and bands. According to these results the origin of iron ore is formed by chemical precipitation during chemical weathering of surrounding areas in continental lacustrine environment. The iron ore in study area is potential for future mining works and steals industry.


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