scholarly journals Modeling the properties of lightweight polymer concrete produced from polyvinyl chloride and combined heat and power plant waste

2021 ◽  
Vol 2131 (4) ◽  
pp. 042036
Author(s):  
I Khristoforova ◽  
A Khristoforov
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Power Plant ◽  
Polyvinyl Chloride ◽  
Combined Heat And Power ◽  
Polymer Concrete ◽  
Technological Parameters ◽  
Industrial Construction ◽  
Coefficient Of Thermal Conductivity

Abstract Although concrete based on mineral binders is most commonly used in construction, polymer concrete is on the rise lately. This is due to the fact that polymer concrete allows to expand concrete usage in civil and industrial construction thanks to its properties. However, there is extensive research on including thermoplastic polymer. Construction polymer concrete materials have high compressive strength, as well as atmospheric, cold and chemical resistance, thus resulting in long term lifetime. This paper suggests a technological process of producing concrete based on polyvinyl chloride and lightweight porous aggregate, e. g. fly ash that comes from Vladimir combined heat and power plant (used to run on coal). There are up to 80 thousand tons of this aggregate in stock. It turns out that technological parameters of this process are strongly intertwined with compound. Research indicates that lightweight polymer concrete based on polyvinyl chloride and fly ash can be achieved under certain technological parameters. A new polymer concrete was created as a result of this research having the following properties: density - 800-830 kg/m3, compressive strength - 12-13 MPa, impact strength -16-18 kg/m2, coefficient of thermal conductivity - 0.16-0.18 Wt/m.K, frost resistance - at least a 100 cycles.

The Use of Fly Ash in the Production of Concrete and Products Based on it

2020 ◽  
Vol 309 ◽  
pp. 8-13
Author(s):  
Fedor Kapustin ◽  
Andrey Vishnevsky
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Power Plant ◽  
Single Layer ◽  
Early Time ◽  
Fine Aggregate ◽  
Technological Parameters ◽  
Discharge System ◽  
Aerated Concrete ◽  
Reduced Density

Reftinskaya state district power plant owned by Enel company and located in Russia produces up to 5 million tons of fly ash and slag annually when burning multi-ash coal of the Ekibastuz basin. A new system of dry ash removal works at the power plant; it includes the laying system of wet ashes and slags on the dump and the discharge system from the silo storage facility up to 1 million tons of ash per year. The chemical-mineral and grain composition data, properties and their correspondence to Russian standard 25818 in order to use ash in the production of concrete and products based on it are presented. The experience of production and application of autoclaved aerated ash concrete of reduced density is considered. It is shown that fly ash of Reftinskaya state district power plant is an effective substitute for quartz sand in the technology of cellular concrete. Its application opens up additional opportunities for aerated concrete with a density of 300-400 kg/m3 production. To optimize the structure and properties it is proposed to introduce an additive of natural gypsum in the amount of 3-5 % of the mass of dry components into the autoclave aerated concrete. The produced aerated ash concrete had a thermal conductivity of 0.075-0.100 W/m∙K which allows it to be used for erection of single-layer enclosing structures without additional insulation. Fly ash can also be used as part of heavy and fine-aggregate concrete replacing a part of Portland cement and sand. The addition of ash in an amount of up to 25 % by weight of cement improves the workability and reduces the demixing of the concrete mix. Ash introduction up to 10 % increases the compressive strength of concrete at an early time and after 28 days of normal hardening, an increase of it up to 25 % decreases the compressive strength, reduces the conductivity, but increases the shrinkage of concrete. The optimum ash content up to 100 kg/m3 for steamed concrete and not more 50 kg/m3 for normal hardening concrete. Compliance with the optimal composition and technological parameters of the production of concrete structures using ash enables to produce concrete of F200-F300 grade by frost resistance.

scholarly journals PENGARUH WAKTU CURING TERHADAP KUAT TEKAN GEOPOLIMER BERBASIS FLY ASH

2019 ◽  
Vol 2 (1) ◽  
pp. 50
Author(s):  
Andrie Harmaji ◽  
Claudia Claudia ◽  
Lia Asri ◽  
Bambang Sunendar ◽  
Ahmad Nuruddin
Keyword(s):  
Compressive Strength ◽  
Fourier Transform ◽  
Fly Ash ◽  
Power Plant ◽  
Functional Groups ◽  
Room Temperature ◽  
Three Dimensional ◽  
Fine Aggregate ◽  
Alkali Activator ◽  
Infra Red

Abstract:. Suralaya power plant produces fly ash about 219.000 ton per year. Fly ash contents of silica and alumina as major components that can be used as precursors for geopolymer, a three dimensional networks aluminosilicate polymers. This research aim is to utilize fly ash for geopolymer made by mixing fly ash, fine aggregate, and alkali activator in a cubic mould and curing was carried out at room temperature for 7 and 28 days. After 28 days of curing the compressive strength of geopolymer reached 41.70 MPa. XRD characterization shows Albite (NaAlSi3O8) formation which has similarity to geopolymer compound. Fourier Transform Infra Red spectra show siloxo and sialate bond. These are typical functional groups that are found in geopolymer materials.Keyword: geopolymer, fly ash, aluminosilicate, alkali activator, albite, siloxo, sialateAbstrak: Pembangkit Listrik Tenaga Uap (PLTU) Suralaya menghasilkan fly ash (abu terbang) sekitar 219.000 ton per tahun. Fly ash memiliki silika dan alumina sebagai komponen utama yang dapat digunakan sebagai prekursor untuk geopolimer, suatu material polimer aluminosilikat tiga dimensi. Penelitian ini bertujuan untuk memanfaatkan fly ash untuk geopolimer yang dibuat dengan mencampur fly ash, agregat halus, dan aktivator alkali dalam cetakan kubik dan pengawetan dilakukan pada suhu kamar selama 7 dan 28 hari. Setelah 28 hari curing kekuatan tekan geopolimer mencapai 41,70 MPa. Karakterisasi XRD menunjukkan pembentukan Albite (NaAlSi3O8) yang memiliki kemiripan dengan senyawa geopolimer. Hasil spektroskopi Fourier Transform Infra Red (FTIR) menunjukkan ikatan siloxo dan sialate yang merupakan gugus fungsional khas yang ditemukan dalam geopolimer.Kata Kunci: geopolimer, abu terbang, aluminosilikat, alkali aktivator, albite, siloxo, sialate

scholarly journals Study of Proportional Variation of Geopolymer Concrete which Self Compacting Concrete

2019 ◽  
Vol 2 (2) ◽  
pp. 65
Author(s):  
Purwanto P. ◽  
Himawan Indarto
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Power Plant ◽  
Portland Cement ◽  
Fine Aggregate ◽  
Geopolymer Concrete ◽  
Conventional Concrete ◽  
Basic Characteristics ◽  
Carbon Dioxide Co2 ◽  
Proportional Variation

Portland cement production process which is the conventional concrete constituent materials always has an impact on producing carbon dioxide (CO2) which will damage the environment. To maintain the continuity of development, while maintaining the environment, Portland cement substitution can be made with more environmentally friendly materials, namely fly ash. The substitution of fly ash material in concrete is known as geopolymer concrete. Fly ash is one of the industrial waste materials that can be used as geopolymer material. Fly ash is mineral residue in fine grains produced from coal combustion which is mashed at power plant power plant [15]. Many cement factories have used fly ash as mixture in cement, namely Portland Pozzolan Cement. Because fly ash contains SiO2, Al2O3, P2O3, and Fe2O3 which are quite high, so fly ash is considered capable of replacing cement completely.This study aims to obtain geopolymer concrete which has the best workability so that it is easy to work on (Workable Geopolymer Concrete / Self Compacting Geopolymer Concrete) and obtain the basic characteristics of geopolymer concrete material in the form of good workability and compressive strength. In this study, geopolymer concrete is composed of coarse aggregate, fine aggregate, fly ash type F, and activators in the form of NaOH and Na2SiO3 Be52. In making geopolymer concrete, additional ingredients such as superplastizer are added to increase the workability of geopolymer concrete. From this research, the results of concrete compressive strength above fc' 25 MPa and horizontal slump values reached 60 to 80 centimeters.

Research on Barite Concrete Mixed with Fly Ash

2013 ◽  
Vol 275-277 ◽  
pp. 2107-2111
Author(s):  
Qiu Lin Zou ◽  
Jun Li ◽  
Zhen Yu Lai
Keyword(s):  
Mechanical Properties ◽  
Heat Treatment ◽  
Compressive Strength ◽  
High Temperature ◽  
Fly Ash ◽  
Apparent Density ◽  
Cycle Times ◽  
Residual Compressive Strength ◽  
Temperature Performance

Barite concrete with density grade of 3 and strength grade of C30 was prepared by mixing with different fineness of fly ash. The workability, mechanical properties and long-term high temperature performance of the prepared barite concrete were researched. Results show that the workability of barite concrete is improved by mixing with fly ash, and no segregation of mixture has been observed. The apparent density and 3d, 28d compressive strength of barite concrete are decreased obviously after mixing with fly ash. But with the increasing of the fineness of fly ash, the apparent density and 3d, 28d compressive strength of barite concrete have a slight increase. High temperature residual compressive strength is decreased with the increasing of temperature. The cycle times of heat treatment at 400°C only has a little effect on residual compressive strength of barite concrete.

scholarly journals Long-Term Compressive Strength of Polymer Concrete-like Composites with Various Fillers

Materials ◽  
2020 ◽  
Vol 13 (5) ◽  
pp. 1207 ◽  
Author(s):  
Joanna Julia Sokołowska
Keyword(s):  
Compressive Strength ◽  
Vinyl Ester ◽  
Fossil Fuels ◽  
Polymer Concrete ◽  
Quartz Powder ◽  
Density Measurements ◽  
Volumetric Density ◽  
By Products ◽  
Over Time

The durability of building composites with polymer matrix, such as polymer concretes, is considered high or excellent. However, very few studies are available that show the properties of such composites tested long after the specimens’ preparation, especially composites with fillers other than traditional rock aggregates. The paper presents the long-term compressive strength of polymer concrete containing common and alternative fine fillers, including quartz powder (ground sand) and by-products of the combustion of Polish fossil fuels (coal and lignite), tested nine or 9.5 years after preparation. The results were compiled with the data for respective specimens tested after 14 days, as well as 1.5 and 7 years. Data analysis confirmed the excellent durability of concrete-like composites with various fillers in terms of compressive strength. Density measurements of selected composites showed that the increase in strength was accompanied by an increase in volumetric density. This showed that the opinion that the development of the strength of composites with polymer matrices taking place within a few to several days was not always justified. In the case of a group of tested concrete-like composites with vinyl-ester matrices saturated with fly ashes of various origins, there was a further significant increase in strength over time.

scholarly journals Assessment of the influence of fly ash additive on the tightness of concrete with furnace cement CEM IIIA 32,5N

2017 ◽  
Vol 66 (4) ◽  
pp. 153-164
Author(s):  
Anna Szcześniak ◽  
Jacek Zychowicz ◽  
Adam Stolarski
Keyword(s):  
Tensile Strength ◽  
Compressive Strength ◽  
Fly Ash ◽  
Concrete Strength ◽  
Concrete Compressive Strength ◽  
Water Penetration ◽  
Laboratory Investigations ◽  
Concrete Testing ◽  
Water Tightness

The analysis of influence of fly ash additive to concrete on the basis of cement CEM IIIA 32,5 N on the tightness and strength was presented in the paper. Researches were carried out for three types of concrete made with the use of CEM IIIA 32,5N LH HSR NA cement. The basic recipe of concrete does not contain the additive of fly ash, while two other concretes contain the fly ash additive in an amount of 25% and 33% of the cement mass. Laboratory investigations of the concrete samples were carried out under conditions of long-term maturation in the range of the water tightness and the depth of water penetration in concrete, compressive strength and tensile strength of concrete at splitting. Keywords: concrete testing, furnace cement, fly ash additive, water tightness of concrete, strength of concrete.

scholarly journals Effect of Carboxylic Acid (Benzene Crystallable) in Cement Concrete and Geopolymer Concrete

2020 ◽  
Vol 9 (7) ◽  
pp. 472-475
Keyword(s):  
Tensile Strength ◽  
Compressive Strength ◽  
Fly Ash ◽  
Carboxylic Acid ◽  
Geopolymer Concrete ◽  
Cement Concrete ◽  
Split Tensile Strength ◽  
Sealing Capacity ◽  
Time Period

The present study appraises the recitals of carboxylic acid- based admixture to increase concrete water tightness and self-sealing capacity of the cement and geopolymer concrete. Outcomes of the previous studies in particular, adding 1% by cement mass of the carboxylic polymer reasons for reduction in the water dispersion under pressure of 7-day wet cured concrete by 50% associated to that of the conforming reference concrete. At 7 days, M4 mix compressive strength is about 43.5% less than M3 mix. The compressive strength of M4 increases and is about 37.6% less than M3 mix at 28 days of curing. At 7 days, M4 mix split tensile strength is about 17.5% less than M3 mix (cement concrete with 0.45 w/c ratio). The split tensile strength of M4 declines and is about 42.3% less than M3 mix at 28 days of curing. The strength of the geopolymer concrete tends to increase as the time period increases due to the presence of fly ash in it. So it is expected that geopolymer concrete will give more strength than cement concrete in long term with the presence of carboxylic acid

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