scholarly journals The Main Ways to Control the Efficiency of Vibration Abrasive Processing

2021 ◽  
Vol 2131 (5) ◽  
pp. 052021
Author(s):  
Anatoly Prokopets ◽  
Vitaly Shenstein ◽  
Tatiana Prokopets ◽  
Elena Melnikova

Abstract The paper considers the main factors affecting the stability of the technological operation of vibration abrasive processing. The main ways of increasing the efficiency of processing by controlling its stability are revealed. The scheme of adaptive control of the process of vi-broabrasive machining is proposed according to the criterion of stability of the volume of loading of the working chamber, as one of the main factors that determine the stability of the cutting ability of the working medium (tool). The work substantiates the relevance of increasing the efficiency of vibration processing, as one of the promising methods of finishing. As a criterion of efficiency, the processing time was taken to ensure the specified quality indicators of the processed parts. Taking into account the peculiarities of vibroabrasive processing, three options for determining the minimum required processing time are proposed. In order to identify ways to increase the efficiency of processing, the analysis of the structure of the technological system was carried out, the classification of its elements was made. Based on the results of the analysis, it was concluded that a necessary condition for increasing the efficiency of processing is to ensure the stability of the parameters of the technological operation. In this regard, the main factors influencing the stability of the technological operation of vibration abrasive processing using the Ishikawa diagram are highlighted. The paper also presents the results of experimental studies of the influence of the volume of loading the working chamber on the cutting ability of the tool (working environment). Based on the results of theoretical and experimental studies, the main ways of increasing the efficiency of processing, including by controlling its stability, have been determined. The scheme of adaptive control of the process of vibroabrasive processing according to the criterion of stability of the volume of loading of the working chamber, as one of the main factors determining the stability of the cutting ability of the working medium (tool), is proposed.

2020 ◽  
Vol 175 ◽  
pp. 05006
Author(s):  
Galina Prokopetz ◽  
Anna Azarova ◽  
Anatoliy Prokopetz ◽  
Elena Murugova

This paper deals with the general structure of the technological system of vibration abrasive processing and main issues of ensuring the stability of quality indicators formed in the final vibration abrasive processing. The research results of the working chamber oscillation amplitude influence and processing time on the wear rate of the processing environment are presented. The sample of determining the wear tolerance of the processing environment based on the roughness tolerance is presented.


Author(s):  
G.A. Prokopets ◽  
◽  
A.A. Prokopets ◽  
T. Erina ◽  
◽  
...  

The paper considers the General structure of the technological system of vibration abrasive processing, the issues of ensuring the stability of quality indicators formed during the final vibration abrasive processing. The results of the study of the influence of the working chamber oscillation amplitude and processing time on the wear rate of the processing medium are presented. An example of determining the wear tolerance of the processing medium based on the roughness tolerance is given.


2019 ◽  
Vol 12 (4) ◽  
pp. 378-382
Author(s):  
Shan Syedhidayat ◽  
Quan Wang ◽  
Al-Hadad M.A.A. Mohsen ◽  
Jinrong Wang

Background: One of the most common manufacturing equipment for polymer product is injection molding machine. In order to ensure the precise, stable and continuous operation of the injection molding machine, the maintenance of the lubrication system must be done well. The stability, reliability, rationality and low noise performance of the lubrication system of injection molding machine directly affect the quality of injection products, dimensional accuracy, molding cycle, working environment and maintenance. Objective: The purpose of this study is to introduce the methods of choice, maintenance of lubricating oil for injection molding machine from many literatures and patents in the recent years, such as lubricating oil device, lubricating composite and structure. Methods: An example of the 260M5 automatic injection molding machine is introduced for the inspection and maintenance of the lubrication system including lubricating oil and lubricating grease. Results: To ensure the lubrication of the injection molding machine, it needs to strictly observe the lubrication time and modulus of the injection molding machine. It needs to strictly control the temperature rise of the lubricating oil and select the correct lubricating oil and grease to ensure the lubrication quality. Conclusion: In the operation of the injection molding machine, it is necessary to check that the lubricating oil is sufficient and the lubricating points are working properly. It ensures sufficient lubrication of the injection molding machine and strictly observes the lubrication time and modulus of the injection molding machine. The stored lubricating oil should be sealed well to prevent air pollution.


2021 ◽  
pp. 1-31
Author(s):  
S.H. Derrouaoui ◽  
Y. Bouzid ◽  
M. Guiatni

Abstract Recently, transformable Unmanned Aerial Vehicles (UAVs) have become a subject of great interest in the field of flying systems, due to their maneuverability, agility and morphological capacities. They can be used for specific missions and in more congested spaces. Moreover, this novel class of UAVs is considered as a viable solution for providing flying robots with specific and versatile functionalities. In this paper, we propose (i) a new design of a transformable quadrotor with (ii) generic modeling and (iii) adaptive control strategy. The proposed UAV is able to change its flight configuration by rotating its four arms independently around a central body, thanks to its adaptive geometry. To simplify and lighten the prototype, a simple mechanism with a light mechanical structure is proposed. Since the Center of Gravity (CoG) of the UAV moves according to the desired morphology of the system, a variation of the inertia and the allocation matrix occurs instantly. These dynamics parameters play an important role in the system control and its stability, representing a key difference compared with the classic quadrotor. Thus, a new generic model is developed, taking into account all these variations together with aerodynamic effects. To validate this model and ensure the stability of the designed UAV, an adaptive backstepping control strategy based on the change in the flight configuration is applied. MATLAB simulations are provided to evaluate and illustrate the performance and efficiency of the proposed controller. Finally, some experimental tests are presented.


2021 ◽  
Vol 11 (8) ◽  
pp. 3444
Author(s):  
Sergey A. Lavrenko ◽  
Dmitriy I. Shishlyannikov

The authors focus on the process of potash ore production by a mechanized method. They show that currently there are no approved procedures for assessing the performance of heading-and-winning machines operating in the conditions of potash mines. This causes difficulties in determining the field of application of heading-and-winning machines, complicates the search for implicit technical solutions for the modernisation of existing models of mining units, prohibits real-time monitoring of the stability of stope-based technological processes and makes it difficult to assess the performance of the services concerning mining enterprises. The work represents an aggregate assessment of the performance of heading-and-winning machines for potash mines by determining complex indicators describing the technological and technical levels of organising the work in stopes. Such indicators are the coefficients of productivity and energy efficiency, respectively. Experimental studies have been carried out in the conditions of the potash mine of the Verkhnekamskoye potassium-magnesium salt deposit to assess the performance of the latest and most productive Ural-20R heading-and-winning machines manufactured in Russia. Using the above methodological approaches, this paper shows that the unsatisfactory technological performance of the studied machine is due to the low productivity of the mine district transport. The average productivity coefficient was 0.29. At the same time, high values of the energy efficiency coefficient show that the productivity of the machine is on par with design conditions.


Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3389
Author(s):  
Marcin Kamiński ◽  
Krzysztof Szabat

This paper presents issues related to the adaptive control of the drive system with an elastic clutch connecting the main motor and the load machine. Firstly, the problems and the main algorithms often implemented for the mentioned object are analyzed. Then, the control concept based on the RNN (recurrent neural network) for the drive system with the flexible coupling is thoroughly described. For this purpose, an adaptive model inspired by the Elman model is selected, which is related to internal feedback in the neural network. The indicated feature improves the processing of dynamic signals. During the design process, for the selection of constant coefficients of the controller, the PSO (particle swarm optimizer) is applied. Moreover, in order to obtain better dynamic properties and improve work in real conditions, one model based on the ADALINE (adaptive linear neuron) is introduced into the structure. Details of the algorithm used for the weights’ adaptation are presented (including stability analysis) to perform the shaft torque signal filtering. The effectiveness of the proposed approach is examined through simulation and experimental studies.


1990 ◽  
Vol 51 (2) ◽  
pp. 283-288 ◽  
Author(s):  
FOUAD GIRI ◽  
MOHAMED M'SAAD ◽  
JEAN-MICHEL DION ◽  
LUC DUGARD

Actuators ◽  
2021 ◽  
Vol 10 (2) ◽  
pp. 35
Author(s):  
Yu Cao ◽  
Zhongzheng Fu ◽  
Mengshi Zhang ◽  
Jian Huang

This paper presents a tracking control method for pneumatic muscle actuators (PMAs). Considering that the PMA platform only feedbacks position, and the velocity and disturbances cannot be observed directly, we use the extended-state-observer (ESO) for simultaneously estimating the system states and disturbances by using measurable variables. Integrated with the ESO, a super twisting controller (STC) is design based on estimated states to realize the high-precision tracking. According to the Lyapunov theorem, the stability of the closed-loop system is ensured. Simulation and experimental studies are conducted, and the results show the convergence of the ESO and the effectiveness of the proposed method.


2007 ◽  
Vol 280-283 ◽  
pp. 185-188 ◽  
Author(s):  
Jing Zhou ◽  
Wen Chen ◽  
Hua Jun Sun ◽  
Qing Xu

The electron structure of Pb(Zr1/2Ti1/2)O3(PZT), Pb(Zn1/3Nb2/3)O3(PZN) and Pb(Mn1/3Sb2/3)O3 (PMS) systems was calculated by the SCF-DV-Xα calculation method. The effects of ABO3-type perovskite and pyrochlore ceramic electron structure on their piezoelectricity were also studied. The results showed that the ferroelectric phase is more stable than paraelectric phase and the necessary condition of stable existing ferroelectric is the mixed orbit of O2p orbit and the out layer d orbit of B-site atom. The stability of ferroelectricity can be indicated by the strength of mixed orbit. When (Zr, Ti) was substituted by Mn1/3Sb2/3, Zn1/3Nb2/3, if it could form tetragonal perovskite structure, the total system energy would reduce and the mixed orbit will enhance, which improves the ferroelectricity of PZT system. However, if it forms a cubic pyrochlore structure, the ferroelectricity would lose because the covalent bond strength of B-O (axial direction) and B-O (vertical axial direction) is different obviously, which lead to the system structure become unstable.


2020 ◽  
Vol 6 (1) ◽  
pp. 63-74
Author(s):  
Mark Schlutow ◽  
Georg S. Voelker

Abstract We investigate strongly nonlinear stationary gravity waves which experience refraction due to a thin vertical shear layer of horizontal background wind. The velocity amplitude of the waves is of the same order of magnitude as the background flow and hence the self-induced mean flow alters the modulation properties to leading order. In this theoretical study, we show that the stability of such a refracted wave depends on the classical modulation stability criterion for each individual layer, above and below the shearing. Additionally, the stability is conditioned by novel instability criteria providing bounds on the mean-flow horizontal wind and the amplitude of the wave. A necessary condition for instability is that the mean-flow horizontal wind in the upper layer is stronger than the wind in the lower layer.


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