scholarly journals Justification of structural and technological parameters of microwave installations for heat treatment of wax raw materials

Author(s):  
G Novikova ◽  
O Mikhailova ◽  
M Prosviryakova ◽  
P Zaitsev ◽  
A Shevelev ◽  
...  
Author(s):  
I. Kaltovich

The article presents the results of research on the determination of rational technological parameters for the production of chopped semi-products using emulsions from collagen-containing raw materials fermented by bacteria of the genus Lactobacillus. Water dosages are installed in the composition of chopped semi-finished products: 12% – with emulsions from pork skin and tails and 11% - with emulsion from connective tissue. Duration of ingredients mixing (5 minutes), sequence of raw materials laying during manufacture of articles, as well as duration of heat treatment of chopped semiproducts is determined: 25 minutes – during steaming (t = 95–100 °С), 20 minutes – during baking (t = 180 °C), 15 minutes – during frying (t = 110 °C), while recommended methods of bringing semifinished products to culinary readiness are steam treatment and baking, which allow for improved functional and technological (TUS – 79.3-81.8%, weight loss during heat treatment – 5.1–7.9%), structural and mechanical (PNS - 1413.9–1470.4 Pa) and organoleptic indicators (juiciness, appearance, consistency, taste, smell) of these products (9 points according to the 9-point system).


2017 ◽  
Vol 12 (2) ◽  
pp. 81-87
Author(s):  
Георгий Жданкин ◽  
Georgiy Zhdankin ◽  
Владимир Сторчевой ◽  
Vladimir Storchevoy ◽  
Галина Новикова ◽  
...  

On the basis of the criterial equations, regression equations are obtained, that allow to evaluate the influence of technological parameters, electrophysical and physico-mechanical properties of non-food raw materials on the duration of heat treatment and disinfection of protein feed and to determine the rational operating conditions of a multimodular centrifugal microwave plant for heat treatment of non-food wastes of animal origin and separation of the liquid fraction.


2021 ◽  
Vol 15 (2) ◽  
Author(s):  
N. Kushnyrenko ◽  
A. Palamarchuk ◽  
S. Patyukov

The scientific article presents experimental data on the possibility of modification of the generally accepted traditional technology of pre-heat treatment of freshwater fish raw materials in the production of canned fish by developing an innovative method - dehydration with hydrochloric acid. Technological and rheological features of the muscle tissue of the object of study - silver carp, which is the most important object of aquaculture and commercial fish farming in Ukraine and in many other countries, require the use of pre-heat treatment. This technique is required to remove moisture from muscle tissue by denaturing sarcoplasmic proteins when the temperature rises above 95 C. Due to the high specific heat of fish muscle tissue, heat treatment is energy intensive and, consequently, not cost effective. In connection with the above promising direction of modification of preliminary heat treatment of raw materials of the fish industry in the production of canned fish should be the development and implementation of a new innovative energy-saving method of processing semi-finished products in the design of modern fish processing enterprises. The paper presents data on the effect of hydrochloric acid on the properties of muscle tissue of silver carp. This directional regulation of the moisture holding capacity in the direction of its reduction is possible by shifting the pH to the isoelectric point of muscle tissue proteins. The influence of such technological parameters as mass fraction of hydrochloric acid in the treatment solution, hydromodule (solution: raw material), temperature and duration of the process on the change of active acidity of muscle tissue of fish raw materials, and, accordingly, moisture binding capacity was established. Accordingly, the following technological parameters of the process were determined: mass fraction of hydrochloric acid - 0.1%, processing temperature 20–25°С, hydraulic module - 1:10, processing duration - 30 minutes. The introduction of the developed technological parameters of the innovative method of pre-treatment creates conditions in which the active acidity of muscle tissue is as close as possible to the isoelectric point of most fish proteins, which in turn provides minimum values of moisture binding capacity. Based on the obtained data, a technological method of pre-processing of fish raw materials in the production of canned fish has been developed, the use of which allows to completely eliminate energy-intensive thermal operation from the technological cycle, and accordingly significantly increase economic efficiency


Author(s):  
O. N. Krivonos ◽  
N. V. Dolganova ◽  
V. V. Bolomolova

The increasing in tourist flow to the Republic of Crimea, as well as the acceleration of the pace of life of the population led to an increase in demand for finished fish culinary products. In this regard, there is a need to create a new fish culinary product of long-term storage from the raw materials of the Azov-Black Sea basin. The Black Sea mullet (Mugil cephalus) was chosen as fish raw material, the catch volume of which has been steadily increasing in recent years. Sous-vide technology - is a progressive technology, which is characterized by low-temperature modes of heat treatment, resulting in a product with unique organoleptic characteristics that are superior to traditional types of processing of fish raw materials. Fish and vegetables prepared using the sous-vide technology are distinguished by tenderness and juiciness, the aroma of the finished dish is enhanced. During the development of new product technology, the optimal technological parameters (temperature and process duration) were determined for heat treatment of fish fillet in vacuum based on mathematical modeling. The research was carried out on the equipment of the sector of technologies of processing of water biological resources of the department "Kerchenskiy" of the Azov-Black Sea branch of Russian Federal Research Institute of Fisheries and Oceanography. Heat treatment of samples was carried out in a water bath of LB-63 according to the plan of an experiment in the range from 55 to 70 ? with lasting from 15 to 30 min. For packing of a product the vacuum device Solis Vac Premium was used. A regression model was constructed consisting of the objective function determined by the microbiological index QMAFAnM. The software "STATGRAPHICS Plus Version 5.0" was used to plan the experiment and determine the optimal technological parameters of the fish culinary product..


2019 ◽  
Vol 298 ◽  
pp. 00020
Author(s):  
Anatolij Nizhegorodov ◽  
Alexey Gavrilin ◽  
Boris Moyzes

The considered electric furnace with a mobile base is the most innovative power unit providing energy consumption of 48…52 mJ/m3 during the process of vermiculite firing which has never been achieved before. New power unit was developed for all mechanical shortcomings of the test prototype were eliminated. By eliminating the resonating base plate and switching to the platform with forced excitation of its vibrations, the influence of fluctuations in the excitation frequency of the oscillatory system on its technological parameters, ensuring the duration of vermiculite heat treatment, has been eliminated. The activity of high sensitivity of the oscillations of the base platform to the change in friction, which appears during operation, is also completely removed. In addition, the problem of a controlled and regulated vibrational method of supplying raw materials to the furnace without the use of drum doses has been solved. It simplifies the design and cost of new power units, which are characterized by doubled productivity and dynamic balance.


Author(s):  
O. Yu. Kichigina

At production of stainless steel expensive alloying elements, containing nickel, are used. To decrease the steel cost, substitution of nickel during steel alloying process by its oxides is an actual task. Results of analysis of thermodynamic and experimental studies of nickel reducing from its oxide presented, as well as methods of nickel oxide obtaining at manganese bearing complex raw materials enrichment and practice of its application during steel alloying. Technology of comprehensive processing of complex manganese-containing raw materials considered, including leaching and selective extraction out of the solution valuable components: manganese, nickel, iron, cobalt and copper. Based on theoretical and experiment studies, a possibility of substitution of metal nickel by concentrates, obtained as a result of hydrometallurgical enrichment, was confirmed. Optimal technological parameters, ensuring high degree of nickel recovery out of the initial raw materials were determined. It was established, that for direct steel alloying it is reasonable to add into the charge pellets, consisting of nickel concentrate and coke fines, that enables to reach the through nickel recovery at a level of 90%. The proposed method of alloying steel by nickel gives a possibility to decrease considerably steel cost at the expense of application of nickel concentrate, obtained out of tails of hydrometallurgical enrichment of manganese-bearing raw materials, which is much cheaper comparing with the metal nickel.


Alloy Digest ◽  
2013 ◽  
Vol 62 (9) ◽  

Abstract Böhler (or Boehler) W403 VMR is a tool steel with outstanding properties, based not only on a modified chemical composition, but on the selection of highly clean raw materials for melting, remelting under vacuum (VMF), optimized diffusion annealing, and a special heat treatment. This datasheet provides information on composition, physical properties, and elasticity. It also includes information on forming and heat treating. Filing Code: TS-721. Producer or source: Böhler Edelstahl GmbH.


2010 ◽  
Vol 434-435 ◽  
pp. 502-505
Author(s):  
Ying Hua Li ◽  
Li Yun Cao ◽  
Jian Feng Huang ◽  
Xie Rong Zeng

Hydroxyapatite/Chitosan (HAp/CS) bio-coatings were prepared on the surface of carbon/ carbon (C/C) composites by hydrothermal electrophoretic deposition, using sonochemical process resulted HAp nanoparticles, isopropyl alcohol and chitosan as raw materials. The influences of hydro- thermal conditions and deposition voltage on the microstructures and morphologies of the as-prepared coatings were investigated. It was shown that homogenous and dense HAp/CS coatings on C/C composites are obtained by hydrothermal electrophoretic deposition. With the increase of deposition voltage, density and homogeneity of the as-prepared HAp/CS composite coatings are well improved. Due to the growth of HAp nanoparticles in the hydrothermal condition, the subsequent heat treatment of the HAp/CS coatings is not needed.


Author(s):  
A. Meliaschenya ◽  
I. Kaltovich ◽  
G. Pinchuk

The article presents the results of research on the determination of rational technological parameters for the production of culinary products using dry mixtures and emulsions based on animal raw materials for additive technologies. It was found that when making products using mixtures and emulsions based on broiler chicken meat, as well as a combination of broiler chicken meat and pork, pork and beef (ratio 1:1) rational height of the layer, which makes it possible to ensure stability and safety of the product shape (with a fixed diameter of the opening of the culinary syringe – 7 mm and the optimal length of the layer - 100 mm), is from 14–21 mm (with a layer width of 7 mm) and up to 133–154 mm (with a layer width of 98 mm), which allows for improved structural and mechanical (SSL – 1090.7–1099.9 Pa) and functional and technological indicators of these products (WHC – 92.7–97.5%). The rational sequence of application and the duration of chopping of the main and auxiliary raw materials for the manufacture of emulsions, the duration of preparation (3 minutes), the degree of hydration (1:2 – 1:3) and the temperature of water for the reduction of dry mixtures (60±1° C) were established, which made it possible to develop technological schemes for the production of culinary products using additive technologies.


Author(s):  
Gennady Kochetov ◽  
DM Samchenko ◽  
BM Yemchura

Modern requirements to electroplating waste treatment necessitate development of technologies that would allow on-site recycle and reuse of both treated water and residuals of water processing. The most prospective option for introduction of recourse-saving wastewater purification is associated with application the method of ferritisation. In this connection, the paper presents an advanced ferritisation process for reduction of initial concentrations of heavy metals (HM) in exhausted nickel electroplating electrolytes from 100 mg/L to 0.3 mg/L. Effects of main technological parameters of such wastewater treatment at thermal and electromagnetic pulse methods of activation of the ferritisation process were determined experimentally. Kinetics of removal of nickel and iron ions from aqueous solutions was investigated. Phase compositions and properties of sediments from wastewater treated were studied. The sediments are predominantly characterised by crystalline nanostructures, ferromagnetic properties and chemical stability, supporting opportunities for their environmentally sound utilisation. Proposed comprehensive process for treatment of liquid industrial waste flows would prevent contamination by toxic effluents; ensure rational use of water, raw materials and energy inputs.


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