scholarly journals High purity hematite (Fe2O3) from beach sands for soft ferrite magnetic materials application

2021 ◽  
Vol 869 (1) ◽  
pp. 012059
Author(s):  
A Rahwanto ◽  
M N Machmud ◽  
Fauzi ◽  
I Irhamni ◽  
Z Zulfalina ◽  
...  

Abstract Actually, the potential and deposites are rich and spread in many place, but the process from raw material to industrial product is not optimal yet. In this work, the manufacture of iron sand was done using direct reduction technique by compact coals as reductor. The carbon compound of coals were using for releasing oxide in magnetite compounds (Fe3O4) of iron sand, so it could be transformed to Fe phase. The iron sand was firstly milled using high energy ball mill (HEBM) for 0, 10, 20, and 40 hours. Then the iron sands samples were mixed with coals, bentonite and compacted using hydraulic press. Then, loaded into furnace and sintered at 700 °C, 800 °C, and 900 °C. As the results, it was identified (using XRF) that the major phase was Fe2O3 (75.40 %). Consistent with XRF results, the phase composition observation by using XRD was shown that the major phase of sample was Fe2O3 (hematite). It was also shown that the crystallite size of the sample was around 8 nm, as calcultaed using Scherrer formula. The magnetic behavior investigation was showed that the decreasing in magnetic saturation value (Ms) and remanent (Br) and followed by increasing the coercivity value (Hc).

2003 ◽  
Vol 788 ◽  
Author(s):  
Shashishekar Basavaraju ◽  
Ian Baker

ABSTRACTNanocrystalline stoichiometric FeCo powders were prepared by mechanically alloying elemental Fe and Co powders using a high-energy ball mill. The microstructural evolution was studied as a function of milling time and subsequent annealing using X-ray diffractometry and differential scanning calorimetry. The magnetic behavior of the specimens was characterized using a vibrating sample magnetometer and a magnetic force microscope. A reduction in grain size coupled with an increase in coercivity was observed as function of milling time. The smallest grain size of 4 nm, which exhibited a coercivity of 122 Oe and magnetization of 2 T at room temperature, was obtained after 240 h of milling. The reduction in grain size during milling was not accompanied by enhanced soft magnetic properties.


2006 ◽  
Vol 111 (3) ◽  
pp. 1219-1222 ◽  
Author(s):  
Hyun Gil Cha ◽  
Young Hwan Kim ◽  
Chang Woo Kim ◽  
Hae Woong Kwon ◽  
Young Soo Kang

2012 ◽  
Vol 188 ◽  
pp. 52-58
Author(s):  
Bebe Adrian Olei ◽  
Oana Gîngu ◽  
Nicoleta Lupu ◽  
Gabriela Sima

The objective of this research is the development of a detailed structural analysis of biocomposites with ceramic matrix of hydroxyapatite (Hap) reinforced by titanium (Ti), elaborated by powder metallurgy technology. Nanometric Hap powders (<200nm) 75% wt and micrometric Ti powders (<150μm) are homogenized in a high energy ball mill Pulverisette 6. Spark plasma sintering (SPS) is the sintering route able to lead to nanostructured sintered samples when nanopowders are used as raw material. The SPS parameters are: the sintering temperature, T=(1000-1100)°C and the maintaining time, t=(10-20) minutes in vacuum. The influence of the sintering parameters on the composites structures is monitored using the optical microscopy (OM), electronic microscopy (SEM) and the X-Ray diffraction (XRD).


Polymers ◽  
2021 ◽  
Vol 13 (14) ◽  
pp. 2332
Author(s):  
Ahmad Mamoun Khamis ◽  
Zulkifly Abbas ◽  
Raba’ah Syahidah Azis ◽  
Ebenezer Ekow Mensah ◽  
Ibrahim Abubakar Alhaji

The purpose of this study was to improve the dielectric, magnetic, and thermal properties of polytetrafluoroethylene (PTFE) composites using recycled Fe2O3 (rFe2O3) nanofiller. Hematite (Fe2O3) was recycled from mill scale waste and the particle size was reduced to 11.3 nm after 6 h of high-energy ball milling. Different compositions (5–25 wt %) of rFe2O3 nanoparticles were incorporated as a filler in the PTFE matrix through a hydraulic pressing and sintering method in order to fabricate rFe2O3–PTFE nanocomposites. The microstructure properties of rFe2O3 nanoparticles and the nanocomposites were characterized through X-ray diffraction (XRD), field emission scanning electron microscopy (FESEM), and high-resolution transmission electron microscopy (HRTEM). The thermal expansion coefficients (CTEs) of the PTFE matrix and nanocomposites were determined using a dilatometer apparatus. The complex permittivity and permeability were measured using rectangular waveguide connected to vector network analyzer (VNA) in the frequency range 8.2–12.4 GHz. The CTE of PTFE matrix decreased from 65.28×10−6/°C to 39.84×10−6/°C when the filler loading increased to 25 wt %. The real (ε′) and imaginary (ε″) parts of permittivity increased with the rFe2O3 loading and reached maximum values of 3.1 and 0.23 at 8 GHz when the filler loading was increased from 5 to 25 wt %. A maximum complex permeability of 1.1−j0.07 was also achieved by 25 wt % nanocomposite at 10 GHz.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Özge Balcı ◽  
Merve Buldu ◽  
Ameen Uddin Ammar ◽  
Kamil Kiraz ◽  
Mehmet Somer ◽  
...  

AbstractBoron carbide powders were synthesized by mechanically activated annealing process using anhydrous boron oxide (B2O3) and varying carbon (C) sources such as graphite and activated carbon: The precursors were mechanically activated for different times in a high energy ball mill and reacted in an induction furnace. According to the Raman analyses of the carbon sources, the I(D)/I(G) ratio increased from ~ 0.25 to ~ 0.99, as the carbon material changed from graphite to active carbon, indicating the highly defected and disordered structure of active carbon. Complementary advanced EPR analysis of defect centers in B4C revealed that the intrinsic defects play a major role in the electrochemical performance of the supercapacitor device once they have an electrode component made of bare B4C. Depending on the starting material and synthesis conditions the conductivity, energy, and power density, as well as capacity, can be controlled hence high-performance supercapacitor devices can be produced.


2007 ◽  
Vol 119 ◽  
pp. 147-150 ◽  
Author(s):  
Chang Woo Kim ◽  
Young Hwan Kim ◽  
Don Keun Lee ◽  
In Chul Jeong ◽  
Hae Woong Kwon ◽  
...  

We report the core/shell type as the interesting one of the various techniques to prepare exchange-coupled permanent magnet. In this study, the exchange-coupled Nd2Fe14B/α-Fe was prepared by high energy ball mill process and chemical reduction. Nd15Fe77B8 powder prepared by high energy ball mill process was coated with α-Fe nanoparticle by chemical reduction. α-Fe nanoparticle on the ball milled Nd15Fe77B8 was synthesized by chemical reduction with borohydride as a reducing agent in aqueous solution. After annealing, Nd2Fe14B/α-Fe forming core/shell shape has exchange-coupling effect and was identified by using XRD, FE-SEM, VSM, TMA and EDX.


2018 ◽  
Vol 27 (5-6) ◽  
Author(s):  
Pardeep Sharma

AbstractIn the present research work nickel (Ni) and titanium (Ti) elemental powder with an ostensible composition of 50% of each by weight were mechanically alloyed in a planetary high energy ball mill in diverse milling circumstances (10, 20, 30 and 60 h). The inspection exposed that increasing milling time leads to a reduction in crystallite size, and after 60 h of milling, the Ti dissolved in the Ni lattice and the NiTi (B2) phase was obtained. The lattice strain of ball milled mixtures augmented from 0.15 to 0.45 at 60 h milling. With increase in milling time the morphology of pre-alloyed powder changed from lamella to globular. Annealing of as-milled powders at 1100 K for 800 s led to the formation of NiTi (B19′), grain growth and the release of internal strain. The result indicated that this technique is a powerful and highly productive process for preparing NiTi intermetallic compounds with a nano-crystalline structure and appropriate morphology.


Nanomaterials ◽  
2020 ◽  
Vol 10 (7) ◽  
pp. 1308 ◽  
Author(s):  
Arnab Chakraborty ◽  
Răzvan Hirian ◽  
Gregor Kapun ◽  
Viorel Pop

Nanostructured alloy powders of SmCo5 + 10 wt% Fe obtained using recycled material were studied for the first time. The SmCo5 precursor was obtained from commercial magnets recycled by hydrogen decrepitation. The results were compared with identically processed samples obtained using virgin SmCo5 raw material. The samples were synthesized by dry high-energy ball-milling and subsequent heat treatment. Robust soft/hard exchange coupling was observed—with large coercivity, which is essential for commercial permanent magnets. The obtained energy products for the recycled material fall between 80% and 95% of those obtained when using virgin SmCo5, depending on milling and annealing times. These results further offer viability of recycling and sustainability in production. These powders and processes are therefore candidates for the next generation of specialized and nanostructured exchange-coupled bulk industrial magnets.


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