Numerical analysis of electrically conductive fillers of composites for aircraft lightning strike protection

2020 ◽  
Vol 92 (10) ◽  
pp. 1441-1450
Author(s):  
Igor Lesiuk ◽  
Andrzej Katunin

Purpose This paper aims to present a numerical analysis and comparison of two types of conductive fillers of polymeric composites subjected to lightning strikes. Design/methodology/approach Two types of conductive fillers were considered in the developed numerical models of electrically conductive composites: carbon nanotubes and polyaniline. For these fillers, the representative volume elements were developed to consider distribution of the particles that ensures percolation and homogenization of the materials within the Eshelby-based semi-analytical mean-field homogenization approach. The performed numerical analyses allowed determination of effective volume fractions of conducting particles, resistivity and conductivity tensors, and finally the current density for the simulated materials subjected to lightning strike. Findings The obtained results allowed for comparison of electrical conductivity of two simulated materials. It was observed that besides fair results obtained in the previous studies for intrinsically conducting polymers as fillers of composites dedicated for lightning strike protection, the composites filled with carbon nanotubes reveal much better conductivity. Practical implications The presented simulation results can be considered as initial information for further experimental tests on electrical conductivity of such materials. Originality/value The originality of the paper lies in the proposed design and simulation procedures of conductive composites as well as the comparison of selected composites dedicated for lightning strike protection as the most intensively developed materials for this purpose.

Materials ◽  
2020 ◽  
Vol 13 (20) ◽  
pp. 4469
Author(s):  
Paulina Latko-Durałek ◽  
Rafał Kozera ◽  
Jan Macutkevič ◽  
Kamil Dydek ◽  
Anna Boczkowska

The polymeric adhesive used for the bonding of thermoplastic and thermoset composites forms an insulating layer which causes a real problem for lightning strike protection. In order to make that interlayer electrically conductive, we studied a new group of electrically conductive adhesives based on hot melt copolyamides and multi-walled carbon nanotubes fabricated by the extrusion method. The purpose of this work was to test four types of hot melts to determine the effect of their viscosity on the dispersion of 7 wt % multi-walled carbon nanotubes and electrical conductivity. It was found that the dispersion of multi-walled carbon nanotubes, understood as the amount of the agglomerates in the copolyamide matrix, is not dependent on the level of the viscosity of the polymer. However, the electrical conductivity, analyzed by four-probe method and dielectric spectroscopy, increases when the number of carbon nanotube agglomerates decreases, with the highest value achieved being 0.67 S/m. The inclusion of 7 wt % multi-walled carbon nanotubes into each copolyamide improved their thermal stability and changed their melting points by only a few degrees. The addition of carbon nanotubes makes the adhesive’s surface more hydrophilic or hydrophobic depending on the type of copolyamide used.


2010 ◽  
Vol 1258 ◽  
Author(s):  
Marcus A Worsley ◽  
Joshua D. Kuntz ◽  
Sergei Kucheyev ◽  
Alex V Hamza ◽  
Joe H Satcher ◽  
...  

AbstractMany challenges remain in the effort to realize the exceptional properties of carbon nanotubes (CNT) in composite materials. Here, we report on electrically conductive composites fabricated via infiltration of CNT-based aerogels. The ultra low-density, high conductivity, and extraordinary robustness of the CNT aerogels make them ideal scaffolds around which to create conductive composites. Infiltrating the aerogels with various insulating materials (e.g. epoxy and silica) resulted in composites with electrical conductivities over 1 Scm-1 with as little as 1 vol% nanotube content. The electrical conductivity observed in the composites was remarkably close to that of the CNT scaffold in all cases.


Materials ◽  
2021 ◽  
Vol 14 (11) ◽  
pp. 3140
Author(s):  
Kamil Dydek ◽  
Anna Boczkowska ◽  
Rafał Kozera ◽  
Paweł Durałek ◽  
Łukasz Sarniak ◽  
...  

The main aim of this work was the investigation of the possibility of replacing the heavy metallic meshes applied onto the composite structure in airplanes for lightning strike protection with a thin film of Tuball single-wall carbon nanotubes in the form of ultra-light, conductive paper. The Tuball paper studied contained 75 wt% or 90 wt% of carbon nanotubes and was applied on the top of carbon fibre reinforced polymer before fabrication of flat panels. First, the electrical conductivity, impact resistance and thermo-mechanical properties of modified laminates were measured and compared with the reference values. Then, flat panels with selected Tuball paper, expanded copper foil and reference panels were fabricated for lightning strike tests. The effectiveness of lightning strike protection was evaluated by using the ultrasonic phased-array technique. It was found that the introduction of Tuball paper on the laminates surface improved both the surface and the volume electrical conductivity by 8800% and 300%, respectively. The impact resistance was tested in two directions, perpendicular and parallel to the carbon fibres, and the values increased by 9.8% and 44%, respectively. The dynamic thermo-mechanical analysis showed higher stiffness and a slight increase in glass transition temperature of the modified laminates. Ultrasonic investigation after lightning strike tests showed that the effectiveness of Tuball paper is comparable to expanded copper foil.


Nanomaterials ◽  
2021 ◽  
Vol 11 (5) ◽  
pp. 1150
Author(s):  
Nicolás A. Ulloa-Castillo ◽  
Roberto Hernández-Maya ◽  
Jorge Islas-Urbano ◽  
Oscar Martínez-Romero ◽  
Emmanuel Segura-Cárdenas ◽  
...  

This article focuses on exploring how the electrical conductivity and densification properties of metallic samples made from aluminum (Al) powders reinforced with 0.5 wt % concentration of multi-walled carbon nanotubes (MWCNTs) and consolidated through spark plasma sintering (SPS) process are affected by the carbon nanotubes dispersion and the Al particles morphology. Experimental characterization tests performed by scanning electron microscopy (SEM) and by energy dispersive spectroscopy (EDS) show that the MWCNTs were uniformly ball-milled and dispersed in the Al surface particles, and undesirable phases were not observed in X-ray diffraction measurements. Furthermore, high densification parts and an improvement of about 40% in the electrical conductivity values were confirmed via experimental tests performed on the produced sintered samples. These results elucidate that modifying the powder morphology using the ball-milling technique to bond carbon nanotubes into the Al surface particles aids the ability to obtain highly dense parts with increasing electrical conductivity properties.


Nanomaterials ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1875
Author(s):  
Alexander Yu. Gerasimenko ◽  
Artem V. Kuksin ◽  
Yury P. Shaman ◽  
Evgeny P. Kitsyuk ◽  
Yulia O. Fedorova ◽  
...  

A technology for the formation of electrically conductive nanostructures from single-walled carbon nanotubes (SWCNT), multi-walled carbon nanotubes (MWCNT), and their hybrids with reduced graphene oxide (rGO) on Si substrate has been developed. Under the action of single pulses of laser irradiation, nanowelding of SWCNT and MWCNT nanotubes with graphene sheets was obtained. Dependences of electromagnetic wave absorption by films of short and long nanotubes with subnanometer and nanometer diameters on wavelength are calculated. It was determined from dependences that absorption maxima of various types of nanotubes are in the wavelength region of about 266 nm. It was found that contact between nanotube and graphene was formed in time up to 400 fs. Formation of networks of SWCNT/MWCNT and their hybrids with rGO at threshold energy densities of 0.3/0.5 J/cm2 is shown. With an increase in energy density above the threshold value, formation of amorphous carbon nanoinclusions on the surface of nanotubes was demonstrated. For all films, except the MWCNT film, an increase in defectiveness after laser irradiation was obtained, which is associated with appearance of C–C bonds with neighboring nanotubes or graphene sheets. CNTs played the role of bridges connecting graphene sheets. Laser-synthesized hybrid nanostructures demonstrated the highest hardness compared to pure nanotubes. Maximum hardness (52.7 GPa) was obtained for MWCNT/rGO topology. Regularity of an increase in electrical conductivity of nanostructures after laser irradiation has been established for films made of all nanomaterials. Hybrid structures of nanotubes and graphene sheets have the highest electrical conductivity compared to networks of pure nanotubes. Maximum electrical conductivity was obtained for MWCNT/rGO hybrid structure (~22.6 kS/m). Networks of nanotubes and CNT/rGO hybrids can be used to form strong electrically conductive interconnections in nanoelectronics, as well as to create components for flexible electronics and bioelectronics, including intelligent wearable devices (IWDs).


2015 ◽  
Vol 22 (5) ◽  
pp. 585-596 ◽  
Author(s):  
Damian BEBEN ◽  
Adam STRYCZEK

The paper presents a numerical analysis of corrugated steel plate (CSP) bridge with reinforced concrete (RC) relieving slab under static loads. Calculations were made based on the finite element method using Abaqus software. Two computation models were used; in the first one, RC slab was used, and the other was without it. The effect of RC slab to deformations of CSP shell was determined. Comparing the computational results from two numerical models, it can be concluded that when the relieving slab is applied, substantial reductions in displacements, stresses, bending mo­ments and axial thrusts are achieved. Relative reductions of displacements were in the range of 53–66%, and stresses of 73–82%. Maximum displacements and bending moments were obtained at the shell crown, and maximum stresses and axial thrusts at the quarter points. The calculation results were also compared to the values from experimental tests. The course of computed displacements and stresses is similar to those obtained from experimental tests, although the absolute values were generally higher than the measured ones. Results of numerical analyses can be useful for bridge engineering, with particular regard to bridges and culverts made from corrugated steel plates for the range of necessity of using additional relieving elements.


2016 ◽  
Vol 685 ◽  
pp. 569-573
Author(s):  
Sergey M. Lebedev ◽  
Olga S. Gefle ◽  
Ernar T. Amitov ◽  
Mikhail R. Predtechensky ◽  
Alexander E. Bezrodny

Novel electrically conductive SWCNT-reinforced composites were studied in this work. Incorporating SWCNT into CB/polymer composites provides lowering the percolation threshold. Adding a small quantity of single-walled carbon nanotubes into CB/polymer composites allows reducing CB content in electrically conductive composites and improving rheological and processing properties.


2018 ◽  
Vol 18 (2) ◽  
pp. 121-129 ◽  
Author(s):  
Jerry Ochola ◽  
Benny Malengier ◽  
Lode Daelemans ◽  
John Githaiga ◽  
Lieva Van Langenhove

AbstractThis paper presents the experimental and numerical analysis of the potential of a braided fabric for flexor tendon repair. Numerical models of tubular braided fabrics were generated using a python script interface and imported into ABAQUS®while Flexor tendon models were represented as silicone rubber rods. Experimental tests and Finite Element Modelling (FEM) of the flexor tendon repair was undertaken by deploying two tendon ends from opposite sides of a tubular braided fabric. This was done such that the tendon ends meet at the midpoint within the fabric. The tendons were tightly held to emulate a realistic repaired tendon. A displacement driven uniaxial loading was induced on the tendon-fabric assembly sufficient to cause a 2mm gap between the tendon ends. Numerical analysis of the repair potential of a braided fabric in tendon repair was done by analyzing selected fabric parameters that were crucial in tendon repair applications. The results show that changing the parameters of the braided fabrics significantly affected the potential of the fabrics during tendon repair.


2004 ◽  
Vol 2 (2) ◽  
pp. 363-370 ◽  
Author(s):  
A. Mierczynska ◽  
J. Friedrich ◽  
H. Maneck ◽  
G. Boiteux ◽  
J. Jeszka

AbstractIn this work we present the preparation of conductive polyethylene/carbon nanotube composites based on the segregated network concept. Attention has been focused on the effect of decreasing the amount of filler necessary to achieve low resistivity. Using high- and low-grade single-walled carbon nanotube materials we obtained conductive composites with a low percolation threshold of 0.5 wt.% for high-grade nanotubes, about 1 wt% for commercial nanotubes and 1.5 wt% for low-grade material. The higher percolation threshold for low-grade material is related to low effectiveness of other carbon fractions in the network formation. The electrical conductivity was measured as a function of the single-walled carbon nanotubes content in the polymer matrix and as a function of temperature. It was also found that processing parameters significantly influenced the electrical conductivity of the composites. Raman spectroscopy was applied to study single wall nanotubes in the conductive composites.


2008 ◽  
Vol 403 ◽  
pp. 19-22 ◽  
Author(s):  
Sara Yoshio ◽  
Junichi Tatami ◽  
Toru Wakihara ◽  
Katsutoshi Komeya ◽  
Takeshi Meguro

Electrically conductive Si3N4 ceramics were fabricated by dispersion of different characteristics of carbon nanotubes (CNTs). When the sintering aid of Y2O3-Al2O3-TiO2-AlN was used for lower temperature densification, it was confirmed that CNTs existed in Si3N4 ceramics from SEM observation and SiC was not identified in XRD analysis, which means that CNTs did not react with Si3N4. Relative density and electrical conductivity of the CNT dispersed Si3N4 ceramics depended on the characteristics of CNTs. Aggregation of CNTs, which is outstanding in much thinner CNTs, should limit densification of Si3N4. CNTs were well-dispersed by beads milling in ethanol. As a result, beads milling process was confirmed to be effective in unraveling and dispersing CNTs. It was shown that better dispersion of CNTs with higher aspect ratio resulted in higher density and electrical conductivity.


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