Effect of starting time on hydro-viscous drive speed regulating start

2015 ◽  
Vol 67 (4) ◽  
pp. 320-327 ◽  
Author(s):  
Qingrui Meng

Purpose – The purpose of this paper is to reveal the effect of starting time on hydro-viscous drive speed regulating start. Design/methodology/approach – The modified transient Reynolds equation, thermal energy equation and temperature–viscosity equation were solved simultaneously by using finite element method. And then variations of the oil film load capacity, variations of temperature and variations of the torque generated by the oil film during the starting process were obtained. Findings – The results show that during the starting process, both the oil film load capacity and the temperature show an upward trend, the torque increases during the beginning period and then decreases during the latter part of the starting process. When the starting time is less than 60 s, variations of the oil film load capacity and temperature show fluctuations, which decrease with the starting time. For any output speed, the corresponding oil film load capacity, temperature and torque decrease with the starting time, and the decreasing amplitude also decreases with the starting time. Originality/value – This paper indicates that the starting time can be set to 60-90 s to obtain a perfect starting process. The simulation results are verified by the speed regulating start experiments. Research findings of this work provide theoretical basis for the design and practical application of the hydro-viscous drive equipments.

2018 ◽  
Vol 70 (9) ◽  
pp. 1657-1663
Author(s):  
Qingrui Meng ◽  
Zhao Chenghao ◽  
Tian Zuzhi

Purpose Friction pairs of the hydro-viscous drive speed regulating start device should be designed based on the rated torque. To obtain design basis of the rated torque of the hydro-viscous drive speed regulating start device, studies on effect of torque ratio (a ratio of the load torque to the rated torque) on speed regulating start were carried out theoretically and experimentally. Design/methodology/approach Under different torque ratio, the modified Reynolds, the thermal energy and the viscosity-temperature equations were solved simultaneously by using finite element method to reveal variation laws of the oil film load capacity and torque transmission during the starting process. Then, speed regulating start experiments were carried out to study the following performance of the output speed. Findings The results show that oil film thickness decreases with the increase of the torque ratio; when oil film thickness is less than 0.05 mm, oil film temperature increases rapidly with the decrease of oil film thickness, which eventually deteriorates performance of the speed regulating start; when the torque ratio decreases to about 0.3, output speed shows a better following performance. Originality/value It indicates that, to acquire a better speed regulating start, the rated torque of the hydro-viscous drive speed regulating start device should not be less than three times of the load torque. Achievements of this work provide theoretical basis for optimal design of the friction pairs of the hydro-viscous drive speed regulating start device.


2016 ◽  
Vol 68 (3) ◽  
pp. 349-360 ◽  
Author(s):  
Amit Singla ◽  
Amit Chauhan

Purpose The current trend of modern industry is to use machineries which rotate at high speed along with the capability of carrying heavy rotor loads. This paper aims at static thermal analysis of two different profiles of non-circular journal bearings – a true elliptical bearing and orthogonal bearing. Design/methodology/approach The Reynolds equation has been solved through finite difference method to compute the oil film pressure. Parabolic temperature profile approximation technique has been used to solve the energy equation and thus used for computation of various bearing performance characteristics such as thermo-hydrodynamic oil film pressure, temperature, load capacity, Sommerfeld number and power loss characteristics across the bearing. The effect of ellipticity ratio on the bearing performance characteristics has also been obtained for both the elliptical and vertical offset bearing using three different commercially available grades of oil (Hydrol 32, 68 and 100). Findings It has been observed that the thermo-hydrodynamic pressure and temperature rise of the oil film is less in orthogonal bearing as compared to the true elliptical bearing for same operating conditions. The effect of ellipticity ratio of non-circularity on bearing performance parameters have been observed to be less in case of elliptical bearing as compared to orthogonal bearing. It has been concluded that though the rise in oil film temperature is high for true elliptical bearing, but still it should be preferred over orthogonal profile under study, as it has comparably good load-carrying capacity. Originality/value The performance parametric analysis will help the designers to select such kind of non-circular journal bearing for various applications.


2019 ◽  
Vol 71 (10) ◽  
pp. 1158-1165
Author(s):  
Mouhcine Mouda ◽  
Mohamed Nabhani ◽  
Mohamed El Khlifi

Purpose This study aims to examine the magneto-elastohydrodynamic effect on finite-width slider-bearings lubrication using a non-Newtonian lubricant. Design/methodology/approach Based on the magneto-hydrodynamic (MHD) theory and Stokes micro-continuum mechanics, the modified two-dimensional Reynolds equation including bearing deformation was derived. Findings It is found that the bearing deformation diminishes the load-capacity and increases the friction coefficient in comparison with the rigid case. However, the non-Newtonian effect increases load-capacity but decreases the friction coefficient. Moreover, the use of a transverse magnetic field increases both the friction coefficient and load capacity. Originality/value This study combines for the first time MHD and elastic deformation effects on finite-width slider-bearings using a non-Newtonian lubricant.


2017 ◽  
Vol 69 (5) ◽  
pp. 690-700 ◽  
Author(s):  
Fangwei Xie ◽  
Diancheng Wu ◽  
Yaowen Tong ◽  
Bing Zhang ◽  
Jie Zhu

Purpose The purpose of this paper is to study the influence of structural parameters of oil groove (such as central angle number, depth and so on) on pressure, flow, load capacity and transmitted torque between friction pairs of hydro-viscous clutch. Design/methodology/approach According to the working process of friction pairs of hydro-viscous clutch, mathematical models of hydrodynamic load capacity and torque transmitted by the oil film were built based on viscosity-temperature property. Then analytical solutions of pressure, flow, load capacity and transmitted torque were obtained; effects of central angle of oil groove zone and friction contact zone, oil film thickness, number of oil grooves on pressure, flow, load capacity and torque were studied theoretically. Findings The research found that the central angle of oil groove zone, number of oil grooves and oil groove depth have similar effects on flow, which means that with the increase of central angle, number or depth of oil grooves, the flow also increases; pressure in friction contact zone and oil groove zone drops along radial direction, whereas its value in oil groove zone is higher. With the increase of the central angle of oil groove zone, pressure in friction contact zone and friction contact zone rises, and the load capacity increases, whereas the transmitted torque drops. Number of oil grooves has little effect on load capacity. When the oil film thickness increases, its flow increases accordingly, whereas the pressure, load capacity and transmitted torque drops. Meanwhile, the transmitted torque decreases with the increase of number of oil grooves, whereas the oil groove depth nearly has no effects on transmitted torque. Originality/value In this paper, mathematical models of hydrodynamic load capacity and torque transmitted by oil film were built based on viscosity-temperature property in the working process of hydro-viscous clutch, and their analytical solutions were obtained; effects of structural parameters of oil groove on transmission characteristics of hydro-viscous clutch based on viscosity-temperature property were revealed. The research results are of great value to the theory development of hydro-viscous drive technology, the design of high-power hydro-viscous clutch and relative control strategy.


2019 ◽  
Vol 72 (5) ◽  
pp. 575-579
Author(s):  
Zhifeng Liu ◽  
Junyuan Guo ◽  
Yumo Wang ◽  
Dong Xiangmin ◽  
Yue Wu ◽  
...  

Purpose This paper aims to propose a method for finding the maximum rotational speed of an inclined turntable at which the stability of the bearing oil film is maintained. Design/methodology/approach The finite difference method was used to solve the Reynolds equation. Variation of bearing capacity of a tilted hydrostatic turret over time was determined. The combined effect of tilt and rotational speed of the turret on the oil film stability was also analyzed. Findings When the turntable is operated at low speeds with only small angle of tilt, stability of the oil film is maintained. At lower rotational speeds, a smaller angle of tilt improves the bearing capacity and ensures stability of the oil film. Whereas, higher rotational speeds can have a considerable influence on the bearing capacity. Originality/value The results demonstrate that the inclination or tilt of the turntable significantly affects the stability of the oil film.


2018 ◽  
Vol 70 (8) ◽  
pp. 1494-1499
Author(s):  
Han Qing ◽  
LiangXi Xie ◽  
Lu Li ◽  
Chuang Jia

Purpose This paper aims to establish a numerical model to calculate contact pressure for rectangular vane sealing surface of hydraulic rotary actuator. Numerical model can be applied to solve the steady-state Reynolds equation after the oil film thickness and the contact pressure distribution curve of the vane sealing surface are obtained. Design/methodology/approach The authors established the numerical model of contact pressure base on the theory of elastic after, the Reynolds equation is solved by the inverse solution. Findings The relationship between the oil film thickness of vane sealing surface and the contact pressure on different sealing location for hydraulic rotary actuator is obtained. At the same time, the lubrication state on the surface of seal is also found when the hydraulic rotary actuator runs stably. Originality/value The study shows that the lubricating state of the vane sealing surface is mixed lubrication, when the rotor of the hydraulic rotary actuator is running stably at a certain speed. Meanwhile, this research will provide a theory basis for later experiment for the hydraulic rotary vane actuator.


2019 ◽  
Vol 71 (6) ◽  
pp. 803-809 ◽  
Author(s):  
Girish Hariharan ◽  
Raghuvir Pai

Purpose This study aims to investigate the performance characteristics of an externally adjustable bearing with multiple pads in steady state conditions. The proposed adjustable bearing geometry can effectively control the hydrodynamic operation in bearing clearances by adjusting the pads in radial and tilt directions. These pad adjustments have a significant role in improving the bearing characteristics such as load capacity, attitude angle, side leakage, friction variable and Sommerfeld number, which will be analysed in this paper. Design/methodology/approach The adjustable bearing is designed with circumferentially spaced four bearing pads subjected to similar radial and tilt adjustments. Tilt angles are applied along the leading edges of bearing pads. A modified film thickness equation is used to incorporate the pad adjustments and accurately predict the variation in film profile. Finite difference approximation is adopted to solve the Reynolds equation and discretize the fluid film domain. Findings For negative radial and tilt adjustments, higher hydrodynamic pressures are generated in bearing clearances, which increases the bearing load capacity at different eccentricity ratios. From comparative analysis for different pad adjustments, superior bearing performance is observed for bearing pads under negative radial and negative tilt adjustments. Originality/value This research presents a detailed theoretical approach to analyse the performance capability of a four pad adjustable bearing geometry, which is not available in literatures. Improved bearing performances with negative pad adjustments can attract bearing designers to implement the proposed adjustability-bearing concept in rotating machineries.


2020 ◽  
Vol 72 (7) ◽  
pp. 961-967 ◽  
Author(s):  
Ka Han ◽  
Junning Li ◽  
Qian Wang ◽  
Wuge Chen ◽  
Jiafan Xue

Purpose The purpose of this study is to reveal the tribological performance of the textured rolling bearing. Design/methodology/approach In the present study, the oil film pressure distribution and load capacity analysis method are established, which integrate the micro-texture model and Hydrodynamic lubrication (HL) methods. The tribological performances of the textured rolling bearing under the various working condition, texture dimension and texture type are investigated systematically. Findings The results show that the oil film load capacity increases with the increase in the texture size. As the texture depth increases, the oil film load capacity increases first and then decreases, and then the load capacity is the largest at the texture depth range of 3 to 5 µm. In addition, the oil film load capacity of the matching pairs, such as Si4N3-Si4N3, GCr15- Si4N3 and GCr15-GCr15 are compared; the results show that the cases of using ceramic material can improve oil film load capacity of textured rolling bearing. Originality/value The current manuscript can be useful for supporting the reliability and life research of textured rolling bearing. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-02-2020-0055


2014 ◽  
Vol 66 (3) ◽  
pp. 373-378 ◽  
Author(s):  
Cheng-Hsing Hsu ◽  
Jaw-Ren Lin ◽  
Lian-Jong Mou ◽  
Chia-Chuan Kuo

Purpose – The purpose of this paper is to present a theoretical study of non-Newtonian effects in conical squeeze-film plates that is based on the Rabinowitsch fluid model. Design/methodology/approach – A non-linear, modified Reynolds equation accounting for the non-Newtonian properties following the cubic stress law equation is derived. Through a small perturbation method, first-order closed-form solutions are obtained. Findings – It is found that the non-Newtonian properties of dilatant fluids increase the load capacity and lengthen the response time as compared to the case using a Newtonian lubricant; however, the non-Newtonian behaviors of pseudoplastic lubricants result in reverse influences. Originality/value – Numerical tables for squeeze-film loads of conical plates are also provided for engineering applications.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shixiong Chen ◽  
Qiyong Zhang ◽  
Bao Fu ◽  
Zhifan Liu ◽  
Shanshan Li

Purpose The purpose of this paper is to provide a solution for Reynolds equation with both throttling term and reverse throttling term and provides a reference for changing damping of hydrostatic bearing. Design/methodology/approach The reverse throttling term is introduced into the Reynolds equation, and the adaptive damping factor is used in the Newton iteration method to improve convergence of numerical calculations. The static and dynamic performances of this bearing are numerically investigated by the finite-element method. Findings The results indicate that the reflux orifices lead to a decrease in load capacity at a high eccentricity ratio. Additionally, the mass inflow rate is increased; however, the additional inflow increase can be controlled by enhanced backpressure of the reflux orifice. Nevertheless, the bearing with the reflux orifice shows superiority in resisting high-frequency disturbances and enhances direct damping by 20% under a high backpressure. Originality/value This work presents an adaptive Newton damping iterative method for solving Reynolds equation with both throttling term and reverse throttling term. This work also provides a new idea for bearing structure design in improving damping.


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