Silica and modified silica fume waste (mSF) as reinforcing fillers for rubber industry

2020 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Salwa H. El-Sabbagh ◽  
Nivin M. Ahmed ◽  
Doaa Samir Mahmoud ◽  
Wael S. Mohamed
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Tensile Strength ◽  
Surface Modification ◽  
Silica Fume ◽  
Rubber Matrix ◽  
Modified Silica ◽  
Elongation At Break ◽  
Content Type ◽  
Reinforcing Filler

Purpose The purpose of this paper is to evaluate the efficiency of commercial silica, silica fume-waste (SF) and modified silica fume-waste (mSF) as reinforcing filler in acrylonitrile-butadiene rubber (NBR) and ethylene propylene diene monomer (EPDM) through the mixing process of rubber. The composites were prepared using different loadings of silica fume and commercial silica in EPDM and NBR composites. Structural characterization of silica and SF was done using X-ray fluorescence and scanning electron microscopy (SEM). The surface of silica fume waste was modified using poly methyl methacrylate/butyl acrylate through emulsion polymerization to increase the interaction between silica and rubber, then consequently better dispersion in rubber matrix was obtained. The mSF waste was characterized using FT-IR spectra and transmission electron microscopy. Design/methodology/approach The investigated rubber mixes and vulcanizates were evaluated by measuring the curing characteristics, mechanical testing, thermogravimetric analysis and morphological studies (SEM). The mechanical properties of composites including tensile strength, elongation at break and modulus were estimated and analyzed. Findings The results revealed that the composites (NBR and EPDM) containing mSF as filler exhibited better rheological and mechanical properties compared to unmodified silica waste and commercial silica. The SEM analysis indicated that the mSF was homogeneously dispersed through the surface of NBR and EPDM composites. Also, results showed that (NBR and EPDM) composites exhibited remarkable improvements in tensile strength, elongation at break and hardness in the presence of mSF; they also showed an increase in the thermal stability. This means that the treatment of surface SF can improve its dispersion in rubber. Research limitations/implications Silica cannot be applied in rubber matrix without surface modification because of their incompatibility; their dispersion is not good without surface modification. Practical implications The modified silica surface is considered as effective reinforcing filler which can replace other fillers because of its lower surface energy and enhanced intercalating behavior in rubber. Social implications This study is just a start in establishing rubber projects with wide applications in the industry and providing a cheap local product while preserving the quality and that is the use of factory waste, which helps in protecting the environment from pollution. Originality/value mSF is cheap with relatively high purity, which make rubber/mSF composites appear as new grade of material that can be used in different media rather than rubber.

Effect of Ashes as Biomass in Silica Filled Natural Rubber

2017 ◽  
Vol 735 ◽  
pp. 153-157
Author(s):  
Wasinee Pinpat ◽  
Wirunya Keawwattana ◽  
Siree Tangbunsuk
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Rice Husk Ash ◽  
Silica Content ◽  
Elongation At Break ◽  
Compression Set ◽  
Cure Time ◽  
Oil Palm Ash ◽  
Reinforcing Filler

Silica has been used as reinforcing filler in natural rubber for a period of time as it results in excellent properties for NR vulcanizes. Rice husk ash (RHA), bagasse ash (BA), and oil palm ash (OPA) obtained from agricultural wastes are mainly composed of silica in the percentage of 80.00%, 57.33%, and 40.20% by weight, respectively. The effect of these fillers on cure characteristics and mechanical properties of natural rubber materials at fixed silica content at 35 parts per hundred of rubber (phr) were investigated. The results indicated that ashes showed greater cure time compared to that of the silica. The incorporation of ashes into natural rubber gradually improved compression set but significantly decreased tensile strength, elongation at break, and resilience. Moreover, young's modulus increased, while hardness showed no significant change with the addition of ashes. Overall results indicated that ashes could be used as cheaper fillers for natural rubber materials where improved mechanical properties were not critical.

scholarly journals PREPARATION AND CHARACTERIZATIONS OF LATEX/FILLER NANOCOMPOSITES

2020 ◽  
Vol 21 (2) ◽  
pp. 230-238
Author(s):  
Mohamad Firdaus Omar ◽  
NURIAH MOHAMAD ◽  
Fathilah Ali
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Coupling Agent ◽  
Morphological Properties ◽  
Rubber Matrix ◽  
Silane Coupling Agents ◽  
Scanning Calorimetry ◽  
Elongation At Break ◽  
Silane Coupling ◽  
Latex Compounding

Latex compounding which incorporates various types of clays as filler to the rubber can significantly give reinforcement in the rubber matrix when rubber/clay nanocomposites are formed, but the filler agglomerates. Thus, study was conducted by using Kaolin clay as the filler in the rubber nanocomposites with silane coupling agent to functionalize the surface of the filler. This study was done in order to investigate the mechanical properties of various functionalized Kaolin in latex nanocomposites, to prepare various ratios of Kaolin to rubber, and to characterize mechanical, thermal and morphological properties of the Kaolin in latex nanocomposites. To achieve these, six types of silane coupling agents was used for Kaolin filler surface functionalization purpose during the filler’s incorporation in latex compounding. The optimized coupling agent, USi-7301 (?-chloropropyltrimetoxysilane) – with tensile strength value of 32.77 MPa, elongation at break value of 632.589 % and force at break value of 6.737 N – was used to further functionalize Kaolin filler in different ratios so as to achieve the optimum mechanical, thermal and morphological properties of the filler in the polymer matrix. Universal tensile machine was used to analyze the mechanical properties of the nanocomposites, while the Scanning Electron Microscopy (SEM) and Differential Scanning Calorimetry (DSC) were used to observe the morphological and thermal properties of the nanocomposites, respectively. The results showed that reducing the Total Solids Content (TSC) of Kaolin filler to 26 % somehow showed the optimized properties of the nanocomposites, giving 34.00 MPa tensile strength, 576.494 % elongation at break and 6.564 N force at break. Rough surface morphology was observed under SEM suggesting the occurrence of phase separation between the hydrophilic filler and the hydrophobic rubber matrix. In the DSC plot, sample with USi-7301 and with functionalized Kaolin filler 26 % TSC showed glass transition temperature shifted to lower region compared to normal nitrile rubber. The reinforcement of nanocomposites formed will not only enhance the properties of the nanocomposites, but is also economically feasible thus brings advantages to the industry. ABSTRAK: Penyebatian lateks yang menggabungkan pelbagai jenis tanah liat sebagai pengisi dalam getah dapat memberi pengukuhan dalam matriks getah dengan ketara apabila nanokomposit getah / tanah liat terbentuk, tetapi pengisi mengagregat. Oleh itu, kajian dijalankan dengan menggunakan tanah liat Kaolin sebagai pengisi dalam nanokomposit getah dengan ejen gandingan silan untuk menambah-fungsi permukaan pengisi tersebut. Kajian ini dilakukan untuk mengenalpasti sifat mekanik pelbagai Kaolin (yang berfungsi) dalam nanokomposit lateks, untuk menyediakan pelbagai nisbah Kaolin terhadap getah, dan untuk mencirikan sifat mekanik, haba dan morfologi Kaolin dalam nanokomposit lateks. Untuk mencapainya, enam jenis ejen gandingan silan digunakan untuk tujuan menambah-fungsi permukaan pengisi Kaolin semasa penggabungan pengisi dalam penyebatian lateks. Ejen gandingan silan yang paling optimum, USi-7301 (?-silan kloropropiltrimetoksi) - dengan nilai kekuatan tegangan 32.77 MPa, nilai pemanjangan ketika pemutusan 632.589% dan kekuatan daya ketika pemutusan 6.737 N - digunakan dengan lebih lanjut untuk menambah-fungsi pengisi Kaolin dalam nisbah yang berbeza untuk lebih mencapai sifat mekanikal, haba dan morfologi optimum pengisi dalam matriks polimer lateks. Mesin tegangan universal digunakan untuk menganalisis sifat mekanik nanokomposit, sementara Mikroskopi Elektron Pengimbasan (SEM) dan Kalorimetri Pengimbasan Berbeza (DSC) digunakan untuk menganalisa sifat morfologi dan haba nanokomposit tersebut. Hasil kajian menunjukkan bahawa pengurangan Jumlah Kandungan Pepejal (TSC) pengisi Kaolin kepada 26% menunjukkan sifat optimum nanokomposit, dengan kekuatan tegangan 34.00 MPa, pemanjangan ketika pemutusan sebanyak 576.494% dan daya ketika pemutusan sebanyak 6.564 N. Morfologi permukaan kasar diperhatikan di bawah SEM dan ia menunjukkan berlakunya pemisahan fasa antara pengisi hidrofilik dan matriks getah hidrofobik. Dalam plot DSC, sampel dengan USi-7301 dan dengan pengisi Kaolin yang difungsikan dengan 26% TSC menunjukkan suhu peralihan kaca beralih ke kawasan yang lebih rendah berbanding getah nitril biasa. Pengukuhan nanokomposit yang terbentuk bukan sahaja akan meningkatkan sifat nanokomposit, tetapi juga dapat dilaksanakan secara ekonomi sehingga memberi banyak kelebihan kepada industri.

scholarly journals Simultaneous Improvement in the Tensile and Impact Strength of Polypropylene Reinforced by Graphene

2020 ◽  
Vol 2020 ◽  
pp. 1-5
Author(s):  
Li Juan
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Tensile Strength ◽  
Fracture Surface ◽  
Impact Strength ◽  
Melt Blending ◽  
Elongation At Break ◽  
Morphological Behavior ◽  
Scanning Electron

The nanocomposites of polypropylene (PP)/graphene were prepared by melt blending. The effects of the dosage of graphene on the flow and mechanical properties of the nanocomposites were investigated. The morphologies of fracture surfaces were characterized through scanning electron microscopy (SEM). The graphene simultaneous enhanced tensile and impact properties of nanocomposites. A 3.22% increase in tensile strength, 39.8% increase in elongation at break, and 26.7% increase in impact strength are achieved by addition of only 1 wt.% of graphene loading. The morphological behavior indicates the fracture surface of PP/graphene is more rough than that of pure PP.

Study of Mechanical Properties of Magnesium Oxysulfate Whisker/ABS Composites

2010 ◽  
Vol 92 ◽  
pp. 241-246 ◽  
Author(s):  
Yu Zhi Jiang ◽  
Yan Bo Li ◽  
Yue Xin Han ◽  
Wan Zhong Yin
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Surface Modification ◽  
Electron Microscope ◽  
Matrix Interface ◽  
Mass Ratio ◽  
Elongation At Break ◽  
Magnesium Oxysulfate ◽  
Acting Force ◽  
Properties Of Composites

The magnesium oxysulfate whisker/ABS composites were prepared by making the magnesium oxysulfate whisker as dispersed phase.Scaning electron microscope(SEM) was used to test the distribution of whiskers in ABS matrix.Effect of the surface modification and the amount of whiskers to the mechanical properties of composites were studied.The results show that,the surface modification can improve effectively dispersity both itself and in ABS matrix,interface acting force between ABS matrix and whiskers, and mechanical properties of composites ,remarkably.When the mass ratio of whisker to ABS is 40/100,the composite owns the optimum mechanical properties(Tensile strength,elastic modulus,and elongation at break are 67.5Mpa, 7.50Mpa,4.70%,respectively), whiskers distribute uniformly in matrix and improve the dimensioned stability of composites.The reinforcement mechanism of whiskers in ABS was also studied to explain the experimental results.

scholarly journals PENGARUH LIMBAH ABU PEMBAKARAN BIOMASSA KELAPA SAWIT TERHADAP SIFAT-SIFAT FISIKA DAN MEKANIK HIGH IMPACT POLYSTYRENE

2015 ◽  
Vol 4 (3) ◽  
pp. 23-28
Author(s):  
Fadhilla Asyri ◽  
Kartini Noor Hafni ◽  
A. Haris Simamora
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Tensile Strength ◽  
Impact Strength ◽  
Specific Gravity ◽  
Physical And Mechanical Properties ◽  
High Impact ◽  
Elongation At Break ◽  
Scanning Electron

This study aims was to determine the effect of palm oil fuel ash (POFA) composite as filler on the physical and mechanical properties of high impact polystyrene (HIPS) composites. The research methodology included preparation of raw materials, treatment POFA (hydration process of POFA), mixing using tumbler and then extruder, molding composite specimens, and testing. The variables used were weight ratio of HIPS with 140 mesh POFA at 95/5; 92.5/7.5; 90/10. The composites were tested by Fourier Transform Infrared (FTIR), ash content, specific gravity, tensile strength, elongation at break, impact strength, hardness test, and Scanning Electron Microscopy (SEM). The results of FTIR characterization shows the formation of –OH bonding that was suspected as Si-OH or Si-hydrat. Results of physical and mechanical properties of the composites shows that increase of the filler composition in HIPS-POFA composites until the ratio of 90/10, increase the specific gravity to 7.2% of the original, tensile strength did not change significantly to 28.4 MPa, elongation at break decreased to 2.7%, impact strength decreased to 3.183 KJ/m2, and the hardness increased to 110.5, and Scanning Electron Microscopy (SEM) test show the transformation of POFA structure on treated POFA and intercalation between the matrix and POFA.

Physical Properties of Rice Husk Fiber/Natural Rubber Composites

2011 ◽  
Vol 410 ◽  
pp. 90-93 ◽  
Author(s):  
Ladawan Srisuwan ◽  
Kasama Jarukumjorn ◽  
Nitinat Suppakarn
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Rice Husk ◽  
Crosslink Density ◽  
Morphological Properties ◽  
Rubber Composites ◽  
Elongation At Break ◽  
Natural Rubber Composites ◽  
Reinforcing Filler

In this study, rice husk fiber (RHF) was used as a reinforcing filler for natural rubber (NR). NR composites were prepared at various RHF contents, i.e., 10, 20, 30, 40 and 50 phr. Sulfur conventional vulcanization was used. Effect of RHF content on cure characteristics, mechanical properties and morphological properties of NR composites were investigated. The results showed that scorch and cure times of RHF/NR composites were not affected by increasing RHF content. Crosslink density, tensile strength, elongation at break and tear strength of NR composites slightly decreased with increasing RHF content whereas M100 and M300 of the composites slightly increased with increasing RHF content.

Employment of new modified ferrite pigments in anticorrosive alkyd-based paints

2014 ◽  
Vol 43 (4) ◽  
pp. 201-211 ◽  
Author(s):  
Nivin M. Ahmed ◽  
Walaa M. Abd El-Gawad ◽  
Elham A. Youssef ◽  
Eglal M. Souaya
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Silica Fume ◽  
Smelting Process ◽  
Core Shell ◽  
Testing Methods ◽  
Corrosion Properties ◽  
Content Type ◽  
X Ray ◽  
Standard Testing

Purpose – The purpose of this work is to prepare new core-shell pigments based on silca fume waste as core and ferrite pigments in the shell. Silica fume is a byproduct of the smelting process in the ferrosilicon industry. The reduction of high-purity quartz to silicon at temperatures up to 2,000°C produces SiO2 vapours which then oxidize and condense at low-temperature zones to tonnage amounts of tiny particles consisting of non-crystalline silica that is collected and sold rather than being land-filled because nowadays there is increasing environmental concern with regard to excessive volumes of solid waste hazards accumulation. Silica has no direct effect in protecting metals from corrosion, but on precipitating an effective anticorrosive pigment like ferrite on its surface with low concentrations, this can bring out new core-shell pigment with good anticorrosive performance and low cost. The new pigments will be constructed on a waste silica fume core comprising 80-85 per cent of its chemical structure and the ferrite shell that will be only about 20-15 per cent. These pigments are represented as efficient, economically feasible and eco-friendly. Design/methodology/approach – The different ferrites and ferrites/SiO2 pigments were characterized using different analytical and spectro-photometric techniques, such as X-ray diffraction, scanning electron microscopy/energy-dispersive X-ray and transmission electron microscopy (TEM). Evaluation of these pigments was done using international standard testing methods american standard testing methods (ASTM). After evaluation, the pigments were incorporated in solvent-based paint formulations based on medium oil-modified soya-bean-dehydrated castor oil alkyd resin. The physico-mechanical properties of dry films and their corrosion properties using accelerated laboratory test in 3.5 per cent sodium chloride for 28 days were determined. Findings – The results of this work revealed that ferrite/SiO2 core-shell pigments were close in their performance to that of the ferrite pigments in protection of steel, and at the same time, they verified good physico-mechanical properties. Practical implications – As silica fume has a large array of uses, these pigments can be applied in various industries such as painting, wooding coating, anti-corruption coating, powder coating, architectural paint and waterproof paints. Originality/value – Ferrite, ferrite/SiO2 are environmentally friendly pigments which can impart high anticorrosive behaviour to paint films with concomitant cost savings.

Influence of Nano-Polyaniline Contents on Mechanical Properties of Crosslink Recycled Polypropylene Polyaniline

2015 ◽  
Vol 1125 ◽  
pp. 13-17 ◽  
Author(s):  
Muhamad Rasyidi Husin ◽  
Agus Arsad ◽  
Mohd Shaiful Zaidi Mat Desa ◽  
Mohd Faizal Abdul Rahman
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Scanning Electron Microscopy ◽  
Tensile Strength ◽  
Morphological Structure ◽  
Dicumyl Peroxide ◽  
Slight Improvement ◽  
Elongation At Break ◽  
Recycled Polypropylene ◽  
Scanning Electron

Crosslink of recycled polypropylene with polyaniline (rPP-PANI) have been prepared via ultrasound extrusion. The concentration of PANI used in the research was varied from 0 to 10 wt% and that of dicumyl peroxide (DCP) was fixed in 1 phr loading of PANI. To examine the morphological structure of the blends, fill emission scanning electron microscopy (FESEM) was conducted. The increasing loading of polyaniline (PANI) has promoted a slight improvement in both elastic modulus and tensile strength at 4 wt% and impact strength at 10 wt%. However elongation at break showed a decrease at all PANI loadings. The FESEM micrograph confirmed good dispersion of nano-PANI on rPP matrix to form crosslinking between rPP matrix and PANI.

Reinforcement of Natural Rubber with Quartz/Sericite/Wollastonite

2011 ◽  
Vol 239-242 ◽  
pp. 2953-2957 ◽  
Author(s):  
Jun Fang Guan ◽  
Hui Qun Yang ◽  
Yan Qiang Yu ◽  
Yang Chen ◽  
Guo Bing Yang ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Natural Rubber ◽  
Rubber Matrix ◽  
Coupling Agents ◽  
Mass Ratio ◽  
Silane Coupling Agents ◽  
Elongation At Break ◽  
Tear Strength ◽  
Parallel Arrangement

In the paper, ultrafine quartz, sericite and wollastonite modified with silane coupling agents KH-570 were incorporated into natural rubber(NR). The synergisitc effect on reinforcing NR caused by the three types of fillers was investigated under a same vulcanizing formulation and process. The mechanical properties and microstructure of the vulcanizates were conducted through mechanical testing and scanning electron microscopy(SEM). The results of mechanical properties tests showed that when one of these three fillers was loaded within NR alone, the tear strength and permanent set of NR vulcanizates filled with quartz could reach 27.61 kN m-1and 16.0%, respectively, stress at 300% elongation of NR vulcanizates filled with sericite could attain 4.69 MPa, and the tensile strength and elongation at break of NR vulcanizates filled with wollastonite could get to16.64 MPa and 951.21%, respectively. Under the condition that the filler loadings were 40 parts per hundred parts of rubber(phr), and the mass ratio of quartz, sericite, wollastonite was 1:1:3, the tensile strength and tear strength could come up to 17.33MPa and 27.54 kN m-1. The mechanical properties of NR composites filled with mixtures were found to be complemented by those three types of minerals. SEM results revealed that the fillers are well dispersed in the rubber matrix in the parallel arrangement with a densest stack, and the synergistic reinforcment effect of the fillers on NR was obvious.

Electrical and Mechanical Properties of Conductive Carbon Black Filled Epoxidized Natural Rubber

2013 ◽  
Vol 844 ◽  
pp. 255-258 ◽  
Author(s):  
Suradet Matchawet ◽  
Charoen Nakason ◽  
Azizon Kaesaman
Keyword(s):  
Mechanical Properties ◽  
Tensile Strength ◽  
Carbon Black ◽  
Natural Rubber ◽  
Volume Fraction ◽  
Epoxidized Natural Rubber ◽  
Rubber Matrix ◽  
Elongation At Break ◽  
Conductive Carbon Black ◽  
Conductivity Increase

Electrical and mechanical properties of epoxidized natural rubber (ENR-25) filled with conductive carbon black (CCB) have been investigated. SEM was used to analyze dispersion of CCB particles in rubber matrix. The results indicated that the AC conductivity increase with increasing volume fraction of carbon black as well as frequency. The percolation thresholds of the electrical conductivity was found at 0.10 volume fraction of CCB. Furthermore, addition of CCB at volume fraction 0.05 caused the highest tensile strength of the composites. The tensile strength and elongation at break were decreased with increasing content of CCB greater than 0.05 volume fraction. However, the volume fraction of CCB at 0.10 demonstrated the most suitable proportion for the ENR composites with superior electrical and mechanical properties.

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