The effects of yarn and fabric structural parameters on surface friction of plain-woven fabrics

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Kura Alemayehu Beyene ◽  
Soliyana Gebeyaw

Purpose Friction is considered to be one property of cloth that has considerable importance in the fields of both technological and subjective assessment for surface properties of textile fabrics. The purpose of this study is to investigate the affective aspects of yarn and fabric structural parameters on the behavior of surface friction of plain woven fabrics. Design/methodology/approach In this study, nine varieties of half-bleached cotton plain-woven fabrics with three weft yarn count (tex) and three weft thread density (ppc) are produced and will be examined for their frictional characteristics. The surface frictional properties of plain-woven fabrics were measured by using Kawabata (KES-Fb4) testing instrument. The ANOVA analysis is used to determine how yarn (count) and fabric (density) structural parameters does influence the surface friction properties of the fabrics. Also, the interaction effects between the factors (count and density) on the response variable (surface friction) of plain-woven fabrics. Findings The findings of this study revealed that the effects of weft yarn count and pick-density have statistically significant on the frictional behavior of the fabric surface properties at a 95% confidence interval. Thus, weft yarn count has a positive correlation with both coefficient of friction (MIU) and mean deviation of coefficient of friction (MMD) on frictional behavior of the fabric surface properties. On the other hand, pick density has a negative correlation with both MIU and MMD on frictional behavior of the fabric surface properties. The weft count, pick density and their interactions (Count X Density) have multicollinearity in the experiment term because the variance inflation factor values were greater than one. Originality/value The findings of this study can be routinely used across the textile industries and laboratories to provide a fundamental understanding regarding the surface frictional properties of the woven fabric for different end applications concerning the yarn structural parameters and fabric structural parameters. And the relationship of count and density with surface friction of plain woven fabrics.

2019 ◽  
Vol 23 (1) ◽  
pp. 58-70
Author(s):  
Paniz Khosravani ◽  
Nazanin Ezazshahabi ◽  
Masoud Latifi

Purpose This paper aims to study the optical properties of woven fabrics. Design/methodology/approach The current study was carried out to objectively evaluate the luster of a group of woven fabrics with different weave structures and weft densities, with the aid of a goniophotometer. The results obtained from the objective luster measurement were validated by a set of pair comparison subjective tests using Thurstone’s law of comparative judgment. Findings The proper correlation with the R2 value of more than 0.96, between subjective and objective tests, confirmed the reliability and accordance of objective results with the human perception of luster. Statistical analysis of the luster results clarified that the effect of fabric structural parameters such as weave structure and weft density are significant at the confidence range of 95 per cent. The highest luster index was achieved for the twill 3/1 weave structure and the lowest luster belonged to the plain pattern. In addition, an increase in the density of the fabric leads to better luster. Moreover, it was concluded that the surface roughness affects the luster. A rise in the roughness value of the woven fabric causes reduction in its luster property. Originality/value Optical properties of woven fabrics, which are mainly attributed through the measurement of luster, are important for qualifying the aesthetic characteristics of the fabrics with various weave structures. Bearing in mind the influence of fabric surface properties on the aesthetic features of cloths, obtaining information in this field is a guide for selecting the suitable fabric for various end uses.


2018 ◽  
Vol 22 (3) ◽  
pp. 180-194 ◽  
Author(s):  
Desalegn Atalie ◽  
Addisu Ferede Tesema ◽  
Gideon K. Rotich

Purpose Fabrics’ thermal properties greatly influence human comfort during wear. For this reason, fabrics with optimum thermal properties need to be developed. This paper aims to investigate the effect of weft yarn twist levels on thermal and surface properties of 100 per cent cotton woven fabrics. Design/methodology/approach Five types of plain woven cotton fabrics were manufactured using weft yarns with 900, 905, 910, 915 and 920 twists/meter (Tpm). The other parameters of the samples as count, thread density and fabric structures were kept constant. Fabric thermal properties were evaluated by measuring its thermal conductivity, thermal resistance, actual insulation, water permeability, air permeability and wicking ability. The fabric compression and surface properties were also evaluated because they contribute to the overall clothing comfort. Findings The results showed that actual insulation and thermal resistance property decreased with an increase in twists/meter of the weft yarn. However, thermal conductivity does not significantly change while fabric compression reduced with an increase in twist as the surface roughness increased. Originality/value Comfort is a fundamental requirement in human daily existence, and it is greatly influenced by clothing, which comes in close contact with the human skin. Fabrics’ thermal properties greatly influence human comfort during wear. For this reason, fabrics with optimum thermal properties need to be developed.


Polymers ◽  
2018 ◽  
Vol 10 (7) ◽  
pp. 783
Author(s):  
Lau Tang ◽  
Xiao Tian ◽  
Tao Hua

This paper reports the study of the effects of cramming motion implemented during weaving and finer weft yarns used on dyed-yarn mixed woven fabrics produced by using raw white warps and multicolored-wefts. The cramming motion was used to increase the dyed-weft yarns cover factor of fabric, and thus, to reduce the negative effect of white warp floats at the fabric face on the color attributes of fabric. The surface structure of fabric was characterized by using several key geometrical parameters that determined the resultant fabric color attributes. The effects of fabric structure and density, weft yarn count, and the introduction of black yarn on the fabric face layer on the fabric surface geometrical parameters, physical properties, as well as color attributes were investigated under the implementation of cramming motion on the fabric. The color attributes of fabrics using cramming motion and finer yarns were also compared to the fabrics without cramming motion. The experimental results indicate that the weft yarn density and cover factor of fabric face layer are increased by applying cramming motion and finer yarns for fabricating the blue-red and/or black mixed fabrics. Consequently, the fabric lightness can be further reduced for achieving a better color effect on colorful and figured woven fabrics mainly using dyed-wefts for color mixing.


2020 ◽  
Vol 20 (2) ◽  
pp. 110-120
Author(s):  
Mine Akgun

AbstractFabric surface tribology is an important area of study in upholstery fabrics, which is exposed to high friction and abrasion effects. In the studies on the tribology of upholstery fabrics, it is ensured that criteria such as better performance, less degradation, increased usage time, and user comfort are determined and taken into consideration in the woven fabric design. Surface roughness and friction coefficients are important parameters used in determining abrasion, deformation, and wear behaviors of fabrics. In this study, the surface abrasion behaviors of upholstery fabrics woven with basic and jacquard weave patterns and also different structural parameters were investigated in terms of the changes in surface roughness parameters (amplitude parameters: Ra, Rpm, and Rvm and hybrid parameters: Δa) and the changes in surface friction coefficients. These results were also related to the state of the visual changes in the fabrics. Rpm, Rvm, and Δa being roughness parameters were found to be important in the evaluation of the surface deformation of the fabrics after abrasion besides the Ra parameter. Results showed that the Δa roughness parameter could be suitable for evaluating the deformation of the textile structures to be used, particularly in sensitive applications.


2015 ◽  
Vol 10 (2) ◽  
pp. 155892501501000 ◽  
Author(s):  
Mine Akgun

The effect of weft yarn filament fineness on the surface roughness of fabrics woven from polyester yarns through different fabric constructional properties was investigated. Warp yarn type and count and warp density were the same but weft yarn count, weft yarn filament fineness/numbers, and weft density were different for the fabrics in the experimental sub-groups. An objective assessment for surface roughness measurement of woven fabrics by using a stylus profilometer was made. Experimental results show that yarn filament fineness affected fabric porosity and fabric surface roughness. Fabrics with finer filaments could have a compact structure due to small porosity values between the filaments inside the yarns and between yarns themselves in fabrics. Closeness of yarns in fabric structure decreased differences between high and low peaks on fabric surface, and as a result fabric surface roughness decreased.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Malgorzata Matusiak ◽  
Vladimir Bajzik

AbstractThe surface characteristics of fabrics are important from the point of view of the sensorial comfort of clothing users. Surface friction and surface roughness are the most important surface parameters of fabrics. These parameters can be measured using different methods, the most important and well-accepted method being that using the Kawabata evaluation system (KES)-FB4 testing instrument. In this work, the surface roughness and surface friction of the seersucker woven fabric have been determined using the KES-FB4. However, the measurement procedure needs modification. On the basis of the results, the influence of the repeat of the seersucker effect and the linear density of the weft yarn on the surface parameters has been determined.


2019 ◽  
Vol 50 (2) ◽  
pp. 149-169
Author(s):  
Asal Lolaki ◽  
Mohsen Shanbeh

Auxetic textiles are defined as textiles with negative Poisson’s ratio. These textiles possess unique properties that render them suitable for special applications. This work aims to investigate the effect of fabric structural parameters such as thread densities, weave design and warp yarn count. Thus, 30 fabric samples were woven at 3 weft and 2 warp densities, respectively. Two warp counts and three weave designs of plain, basket 3/3 and weft-backed satin 6 were used. The samples were uniaxially loaded in weft direction and dimensional changes at various strains levels were evaluated. The evaluation was carried out using the image processing technique based on MATLAB software. The weft yarns used were found to exhibit auxetic behavior at the whole spectrum of the strain level used. The least weft yarn Poisson’s ratio was found to be −0.9. It was established that in general the fabric samples exhibit auxetic effect within the stated range of strain. Additionally, it was concluded that while fabric thread densities together with warp count influence the minimum fabric Poisson's ratio, auxetic behavior of the samples is not dependent on weave design alone. Rather, it was illustrated that the combined effect of weave design in association with stated structural parameters on auxetic feature cannot be ignored.


2020 ◽  
Vol 32 (5) ◽  
pp. 707-724
Author(s):  
Xuzhong Su ◽  
Xinjin Liu

PurposeTensile property is one basic mechanics performance of the fabric. In general, not only the tensile values of the fabric are needed, but also the dynamic changing process under the tension is also needed. However, the dynamic tensile process cannot be included in the common testing methods by using the instruments after fabric weaving.Design/methodology/approachBy choosing the weft yarn and warp yarn in the fabric as the minimum modeling unit, 1:1 finite element model of the whole woven fabrics was built by using AutoCAD software according to the measured geometric parameters of the fabrics and mechanical parameters of yarns. Then, the fabric dynamic tensile process was simulated by using the ANSYS software. The stress–strain curve along the warp direction and shrinkage rate curve along the weft direction of the fabrics were simulated. Meanwhile, simulation results were verified by comparing to the testing results.FindingsIt is shown that there are four stages during the fabric tensile fracture process along the warp direction under the tension. The first stage is fabric elastic deformation. The second stage is fabric yield deformation, and the change rate of stress begins to slow down. The third stage is fiber breaking, and the change of stress fluctuates since the breaking time of the fibers is different. The fourth stage is fabric breaking.Originality/valueIn this paper, the dynamic tensile process of blended woven fabrics was studied by using finite element method. Although there are differences between the simulation results and experimental testing results, the overall tendency of simulation results is the same as the experimental testing results.


2019 ◽  
Vol 90 (13-14) ◽  
pp. 1477-1494
Author(s):  
Magdi El Messiry ◽  
Shaimaa El-Tarfawy

Cutting processes using blades have found applications in many industries; for example, in garments, fiber–polymer composites, and high-performance fabric forming. In recent decades, the process of cutting the material using a robotic-controlled blade has raised concern about the value of the pressure and the cut force required for a certain type of woven fabric and the estimation of its value before the pressing and cutting process. A simple theoretical relation was established based on the fabric structure and yarn shear stress. The model formulation and experimental results to describe the basic theory of blade cutting fracture for woven fabric of different designs was derived. In this work, the experimental investigation of the effect of the fabric specifications, normal load, and the cutting speed on the cutting force was carried out, which indicates that the value of the specific cutting resistance of the fabric was found to be highly correlated with the fabric structure, warp and weft yarn count, Young’s modulus of the fabric, and fractional cover factors ratio ζ.


2017 ◽  
Vol 21 (2) ◽  
pp. 111-133 ◽  
Author(s):  
Arunangshu Mukhopadhyay ◽  
Vinay Kumar Midha ◽  
Nemai Chandra Ray

Purpose This study aims to optimize the parametric combination of injected slub yarn to achieve least abrasive damage on fabrics produced from it. Design/methodology/approach Single base injected slub yarn structural parameters, vis-à-vis slub length, slub thickness and slub frequency, were varied during preparation of yarn samples under this research work. A total of 17 yarn samples were produced according to the Box and Bhenken design of the experiment. Subsequently knitted and woven (using injected slub yarns in the weft only) fabric samples were prepared from these yarns. Yarn and fabric samples were abraded with standard instruments to see the impact of yarn structural parameters on abrasive damage of fabric in terms of fabric mass loss and appearance deterioration. From the test results, empirical models relating to slub parameters and fabric abrasion behavior were developed through a backward elimination regression approach. Subsequently, a set of optimal parametric combinations was derived with multi-objective evolutionary algorithms by using MATLAB software. This was followed by ranking all optimal solutions through technique for order preference by similarity to idle solution (TOPSIS) score analysis. Findings The injected slub yarn’s structural parameters have a strong influence on the abrasive damage of knitted and woven fabric. It is seen that the best suitable parametric combination of slub parameters for achieving the least abrasive damage is not the same for knitted and woven fabric. Practical implications The spinner can explore this concept to find out the best suitable parametric combination during pattern making of injected slub yarn through MATLAB solution followed by TOPSIS score analysis based on their priority of criteria level to ensure better abrasion behavior of fabric produced. Originality/value Optimization of parametric combination of injected slub yarns will help to ensure production of fabric with most resistance to abrasion for specific applications. The studies showed that the optimal solution for woven and knitted fabrics is different. The result indicates that in the case of knitted fabric, comparatively lesser slub thickness is found to be suitable for getting better fabric abrasion resistance, whereas in the case of woven fabric, comparatively higher slub thickness is found suitable for the same.


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