Study and evaluation of the mechanical properties on sawdust reinforced epoxy composite

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shailendra Singh Chauhan ◽  
Vaibhav Singh ◽  
Gauranshu Saini ◽  
Nitin Kaushik ◽  
Vishal Pandey ◽  
...  

Purpose The growing environmental awareness all through the world has motivated a standard change toward planning and designing better materials having good performance, which are very much suited to the environmental factors. The purpose of this study is to investigate the impact on mechanical, thermal and water absorption properties of sawdust-based composites reinforced by epoxy, and the amount of sawdust in each form. Design/methodology/approach Manufacturing of the sawdust reinforced epoxy composites is the main area of the research for promoting the green composite by having good mechanical properties, biodegradability or many applications. Throughout this research work, the authors emphasize the importance of explaining the methodology for the evaluation of the mechanical and water absorption properties of the sawdust reinforced epoxy composites used by researchers. Findings In this paper, a comprehensive review of the mechanical properties of sawdust reinforced epoxy composite is presented. This study is reported about the use of different Wt.% of sawdust composites prepared by different processes and their mechanical, thermal and water absorption properties. It is studied that after optimum filler percentage, mechanical, thermal properties gradually decrease, but water absorption property increases with Wt.% of sawdust. The changes in the microstructure are studied by using scanning electron microscopy. Originality/value The novelty of this study lies in its use of a systematic approach that offers a perspective on choosing suitable processing parameters for the fabrication of composite materials for persons from both industry and academia. A study of sawdust reinforced epoxy composites guides new researchers in the fabrication and characterization of the materials.

2017 ◽  
Vol 24 (5) ◽  
pp. 731-738 ◽  
Author(s):  
Varun Mittal ◽  
Shishir Sinha

AbstractThe aim of this research was to study the feasibility of using wheat straw fiber with epoxy resin for developing natural fiber-polymer composites. For this purpose, the epoxy resin was reinforced with 5, 10, 15, 20, and 25 wt.% of the wheat straw fiber with the help of the hand lay-up technique. Further, in order to improve the composite characteristic, wheat straw fibers were treated with three different concentrations of alkali (1%, 3%, and 5%). The mechanical and water absorption properties of the treated fiber composites were characterized and compared with those of untreated fiber-filled epoxy composites. It was observed that the mechanical properties and water resistance were reduced with the increase in wheat straw fiber loading from 5 to 25 wt.%. Among the three levels of alkali treatment, the composite made with 3% alkali-treated fiber exhibited superior mechanical properties than the other untreated and treated fiber composites, which pointed to an efficient fiber-matrix adhesion. The scanning electron microscope was used to observe the surface features of the wheat straw fiber.


2016 ◽  
Vol 47 (2) ◽  
pp. 211-232 ◽  
Author(s):  
G Rajeshkumar ◽  
V Hariharan ◽  
TP Sathishkumar ◽  
V Fiore ◽  
T Scalici

Phoenix sp. fiber-reinforced epoxy composites have been manufactured using compression molding technique. The effect of reinforcement volume content (0%, 10%, 20%, 30%, 40%, and 50%) and size (300 µm particles, 10 mm, 20 mm, and 30 mm fibers) on quasi-static and dynamic mechanical properties was investigated. Moreover, the water absorption properties of composites were analyzed at different environmental conditions (10℃, 30℃, and 60℃). For each reinforcement size, composites loaded with 40% in volume show highest tensile and flexural properties. Furthermore, composites with 300 µm particles present the best impact properties and the lowest water absorption, regardless of the environmental condition. The dynamic mechanical properties of the composites loaded with 40% in volume were analyzed by varying the reinforcement size and the load frequency (i.e., 0.5 Hz, 1 Hz, 2 Hz, 5 Hz, and 10 Hz). It was found that the glass transition temperature of short fiber-reinforced composites is higher than that of the composite loaded with particles.


2018 ◽  
Vol 25 (3) ◽  
pp. 571-578 ◽  
Author(s):  
Prashant Srivastava ◽  
Shishir Sinha

Abstract This research work investigated the effect of fiber loading and alkali treatment on hair fiber (HF)-reinforced high-density polyethylene (HDPE) composites in terms of mechanical properties and water absorption behavior. The mechanical stability of the composite material was studied by Universal Testing Machine. The alkali treatment of HF-reinforced HDPE composites was responsible for the investigation of the mechanical and water absorption properties. Fourier transform infrared (FTIR) spectroscopy and scanning electron microscopy (SEM) analysis were also done for the study of the reinforced polymer composites. The results of the SEM analysis were very helpful for the study of the morphology of the fiber-matrix interface for better/optimum mechanical properties.


2015 ◽  
Vol 35 (6) ◽  
pp. 545-550 ◽  
Author(s):  
Varun Mittal ◽  
Shishir Sinha

Abstract The present article presents a study on the mechanical and water absorption properties of bagasse fiber-reinforced epoxy composites. Bagasse fibers are subjected to chemical treatment with 1% sodium hydroxide followed by 1% acrylic acid at ambient temperature to enhance the bonding strength between the fiber-polymer, resulting in high values of the mechanical properties and a reduction in the water absorption properties of the composites. We analyzed the optimum value of fiber treatment, and it was found that 15% treated fiber loading yields enhanced the mechanical properties together with a reduction in water absorption properties.


Gels ◽  
2021 ◽  
Vol 7 (1) ◽  
pp. 5
Author(s):  
Samuel Mandin ◽  
Samuel Moreau ◽  
Malika Talantikite ◽  
Bruno Novalès ◽  
Jean-Eudes Maigret ◽  
...  

Bio-based aerogels containing cellulose nanofibrils (CNFs) are promising materials due to the inherent physical properties of CNF. The high affinity of cellulose to plant hemicelluloses (xyloglucan, xylan, pectin) is also an opportunity to develop biomaterials with new properties. Here, we prepared aerogels from gelled dispersions of CNFs and xyloglucan (XG) at different ratios by using a freeze-casting procedure in unidirectional (UD) and non-directional (ND) manners. As showed by rheology analysis, CNF and CNF/XG dispersions behave as true gels. We investigated the impact of the freezing procedure and the gel’s composition on the microstructure and the water absorption properties. The introduction of XG greatly affects the microstructure of the aerogel from lamellar to cellular morphology. Bio-based aerogels showed high water absorption capacity with shape recovery after compression. The relation between morphology and aerogel compositions is discussed.


2021 ◽  
pp. 002199832199945
Author(s):  
Jong H Eun ◽  
Bo K Choi ◽  
Sun M Sung ◽  
Min S Kim ◽  
Joon S Lee

In this study, carbon/epoxy composites were manufactured by coating with a polyamide at different weight percentages (5 wt.%, 10 wt.%, 15 wt.%, and 20 wt.%) to improve their impact resistance and fracture toughness. The chemical reaction between the polyamide and epoxy resin were examined by fourier transform infrared spectroscopy, differential scanning calorimetry and X-ray photoelectron spectroscopy. The mechanical properties and fracture toughness of the carbon/epoxy composites were analyzed. The mechanical properties of the carbon/epoxy composites, such as transverse flexural tests, longitudinal flexural tests, and impact tests, were investigated. After the impact tests, an ultrasonic C-scan was performed to reveal the internal damage area. The interlaminar fracture toughness of the carbon/epoxy composites was measured using a mode I test. The critical energy release rates were increased by 77% compared to the virgin carbon/epoxy composites. The surface morphology of the fractured surface was observed. The toughening mechanism of the carbon/epoxy composites was suggested based on the confirmed experimental data.


2015 ◽  
Vol 825-826 ◽  
pp. 369-376 ◽  
Author(s):  
Robert Prussak ◽  
Daniel Stefaniak ◽  
Christian Hühne ◽  
Michael Sinapius

This paper focuses on the reduction of process-related thermal residual stress in fiber metal laminates and its impact on the mechanical properties. Different modifications during fabrication of co-cure bonded steel/carbon epoxy composite hybrid structures were investigated. Specific examinations are conducted on UD-CFRP-Steel specimens, modifying temperature, pressure or using a thermal expansion clamp during manufacturing. The impact of these parameters is then measured on the deflection of asymmetrical specimens or due yield-strength measurements of symmetrical specimens. The tensile strength is recorded to investigate the effect of thermal residual stress on the mechanical properties. Impact tests are performed to determine the influence on resulting damage areas at specific impact energies. The experiments revealed that the investigated modifications during processing of UD-CFRP-Steel specimens can significantly lower the thermal residual stress and thereby improve the tensile strength.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Hemalata Jena ◽  
Abinash Panigrahi

Purpose Here, attempts have been made to explore the possible use of Marine waste as filler materials into the bio-fibre composites. Clam shell is a type of marine waste which belongs to the class of Bivalvia. It is mainly made of aragonite crystalline polymorphs. This paper aims to develop a new class of natural fibre composite in which jute fibre as reinforcement, epoxy as matrix and clam shell, as particulate microsphere filler. The study investigates the effects of different amounts of clam shell powder on the kinetics of water absorption of jute fibre-reinforced epoxy composite. Two different environmental conditions at room temperature, i.e. distilled water and seawater, are collected for this purpose. Moisture absorption reduces when clam shell is added to the jute-epoxy composite. The curve of water absorption of jute-epoxy composites with filler loading at both environmental conditions follows as Fickian behaviour. Design/methodology/approach Hand lay-up technique to fabricate the composite – Experimental observation Findings The incorporation of Clam shell filler in jute epoxy composite modified the water absorption property of the composite. Hence the present marine waste is an potential filler in jute fibre reinforced polymer composite. Originality/value The paper demonstrates a new class hybrid composite material which uses a marine waste as important phase in the bio-fibre-reinforced composite. It is a new work submitted for original research paper.


2018 ◽  
Vol 24 (9) ◽  
pp. 1469-1478 ◽  
Author(s):  
Yinmin (Morris) Wang ◽  
Chandrika Kamath ◽  
Thomas Voisin ◽  
Zan Li

Purpose Density optimization is the first critical step in building additively manufactured parts with high-quality and good mechanical properties. The authors developed an approach that combines simulations and experiments to identify processing parameters for high-density Ti-6Al-4V using the laser powder-bed-fusion technique. A processing diagram based on the normalized energy density concept is constructed, illustrating an optimized processing window for high- or low-density samples. Excellent mechanical properties are obtained for Ti-6Al-4V samples built from the optimized window. Design/methodology/approach The authors use simple, but approximate, simulations and selective experiments to design parameters for a limited set of single track experiments. The resulting melt-pool characteristics are then used to identify processing parameters for high-density pillars. A processing diagram is built and excellent mechanical properties are achieved in samples built from this window. Findings The authors find that the laser linear input energy has a much stronger effect on the melt-pool depth than the melt-pool width. A processing diagram based on normalized energy density and normalized hatch spacing was constructed, qualitatively indicating that high-density samples are produced in a region when 1 < E* < 2. The onset of void formation and low-density samples occur as E* moves beyond a value of 2. The as-built SLM Ti-6Al-4V shows excellent mechanical performance. Originality/value A combined approach of computer simulations and selected experiments is applied to optimize the density of Ti-6Al-4V, via laser powder-bed-fusion (L-PBF) technique. A series of high-density samples are achieved. Some special issues are identified for L-PBF processes of Ti-6Al-4V, including the powder particle sticking and part swelling issues. A processing diagram is constructed for Ti-6Al-4V, based on the normalized energy density and normalized hatch spacing concept. The diagram illustrates windows with high- and low-density samples. Good mechanical properties are achieved during tensile tests of near fully dense Ti-6Al-4V samples. These good properties are attributed to the success of density optimization processes.


2019 ◽  
Vol 36 (1) ◽  
pp. 47-62
Author(s):  
AR Mohammed ◽  
MS Nurul Atiqah ◽  
Deepu A Gopakumar ◽  
MR Fazita ◽  
Samsul Rizal ◽  
...  

Natural fiber-reinforced composites gained considerable interest in the scientific community due to their eco-friendly nature, cost-effective, and excellent mechanical properties. Here, we reported a chemical modification of kenaf fiber using propionic anhydride to enhance the compatibility with the epoxy matrix. The incorporation of the modified woven and nonwoven kenaf fibers into the epoxy matrix resulted in the improvement of the thermal and mechanical properties of the composite. The thermal stability of the epoxy composites was enhanced from 403°C to 677°C by incorporating modified woven kenaf fibers into the epoxy matrix. The modified and unmodified woven kenaf fiber-reinforced epoxy composites had a tensile strength of 64.11 and 58.82 MPa, respectively. The modified woven composites had highest flexural strength, which was 89.4 MPa, whereas, for unmodified composites, it was 86.8 MPa. The modified woven fiber-reinforced epoxy composites showed the highest value of flexural modulus, which was 6.0 GPa compared to unmodified woven composites (5.51 GPa). The impact strength of the epoxy composites was enhanced to 9.43 kJ m−2 by the incarnation of modified woven kenaf fibers into epoxy matrix. This study will be an effective platform to design the chemical modification strategy on natural fibers for enhancing the compatibility toward the hydrophobic polymer matrices.


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