Influence of Blade Tip Fillet Structure on Aerodynamic Performance of a Compressor Rotor

2021 ◽  
Author(s):  
HAO HAO WANG ◽  
Lei Zhao ◽  
Limin Gao ◽  
Yongzeng Li ◽  
Chi Ma
Keyword(s):  
Aerodynamic Performance ◽  
Compressor Rotor ◽  
Blade Tip

Film Cooling and Aerodynamic Performance on Multi-Cavity Squealer Tip of a Turbine Blade

2021 ◽  
Author(s):  
Feng Li ◽  
Zhao Liu ◽  
Zhenping Feng
Keyword(s):  
Gas Turbine ◽  
Film Cooling ◽  
Pressure Loss ◽  
Total Pressure ◽  
Aerodynamic Performance ◽  
Total Pressure Loss ◽  
Cooling Performance ◽  
Pressure Loss Coefficient ◽  
Blade Tip ◽  
Total Pressure Loss Coefficient

Abstract The blade tip region of the shroud-less high-pressure gas turbine is exposed to an extremely operating condition with combined high temperature and high heat transfer coefficient. It is critical to design new tip structures and apply effective cooling method to protect the blade tip. Multi-cavity squealer tip has the potential to reduce the huge thermal loads and improve the aerodynamic performance of the blade tip region. In this paper, numerical simulations were performed to predict the aerothermal performance of the multi-cavity squealer tip in a heavy-duty gas turbine cascade. Different turbulence models were validated by comparing to the experimental data. It was found that results predicted by the shear-stress transport with the γ-Reθ transition model have the best precision. Then, the film cooling performance, the flow field in the tip gap and the leakage losses were presented with several different multi-cavity squealer tip structures, under various coolant to mainstream mass flow ratios (MFR) from 0.05% to 0.15%. The results show that the ribs in the multi-cavity squealer tip could change the flow structure in the tip gap for that they would block the coolant and the leakage flow. In this study, the case with one-cavity (1C) achieves the best film cooling performance under a lower MFR. However, the cases with multi-cavity (2C, 3C, 4C) show higher film cooling effectiveness under a higher MFR of 0.15%, which are 32.6%%, 34.2%% and 41.0% higher than that of the 1C case. For the aerodynamic performance, the case with single-cavity has the largest total pressure loss coefficient in all MFR studied, whereas the case with two-cavity obtains the smallest total pressure loss coefficient, which is 7.6% lower than that of the 1C case.

URANS Simulations and Experimental Investigations on Unsteady Aerodynamic Effects in the Blade Tip Region of a Shrouded Fan Configuration

2017 ◽  
Author(s):  
Gi-Don Na ◽  
Frank Kameier ◽  
Nils Springer ◽  
Michael Mauß ◽  
C. O. Paschereit
Keyword(s):  
Applied Sciences ◽  
Numerical Simulations ◽  
Aerodynamic Performance ◽  
Design Parameters ◽  
Experimental Investigations ◽  
Acoustic Measurements ◽  
Noise Emission ◽  
Industrial Partner ◽  
University Of Applied Sciences ◽  
Blade Tip

The acoustical characteristics of cooling fans are an essential criterion of product quality in the automotive industry. Fan modules have to suffice growing customer expectations which are reflected in the comfort requirements set by car manufacturers around the world. In order to locate dominant acoustic sources and to reduce the noise emission generated by a shrouded fan configuration, numerical simulations and experimental investigations are performed. The working approach considers variously modified fan geometries and their evaluation regarding arising vortex flow phenomena and their effect on a decreased sound pressure level (SPL) in consideration of an improvement or the constancy of aerodynamic fan performance. Particular emphasis lies on the analysis of secondary flows in the blade tip region by post-processing CFD-results. Due to the large number of geometrical modifications investigated and the importance of highly resolved eddy structures, a hybrid approach is chosen by applying the SAS-SST turbulence model in URANS simulations. The SAS (Scale Adaptive Simulation) delivers LES (Large Eddy Simulation) content in unsteady regions of a RANS-simulation and exhibits not nearly the high computational effort needed to perform a full scale LES. An assessment of the actual propagation of noise emission into the far-field is made by performing experimental investigations on the most promising modifications. The acoustic measurements are carried out in a fan test stand in the anechoic chamber of Duesseldorf University of Applied Sciences. The aerodynamic performance is measured in a fan test rig with an inlet chamber setup in accordance to ISO 5801. The measured acoustical and aerodynamic performances are validated by the industrial partner. The results of the acoustic measurements are in turn utilized to determine indicators of noise radiation in the numerical simulation. Within this work an innovative geometry modification is presented which can be implemented into shrouded fan configurations with backward-skewed blades. The new design exhibits a reduced SPL (A-weighted) of approx. 4 dB over the entire operating range while showing no significant deterioration on the aerodynamic performance. While the design was registered for patent approval cooperatively by the industrial partner and Duesseldorf University of Applied Sciences, further investigations regarding variations of design parameters are performed and presented in this paper. All numerical simulations are performed with ANSYS CFX, a commercial solver widely spread in the industry. Methods similar to those shown in this work can be implemented in the design phase of axial fans in order to develop acoustically optimized fan geometries.

scholarly journals Efficient contribution of partially tip cascaded horizontal-axis wind turbine

2019 ◽  
Vol 11 (11) ◽  
pp. 168781401989211
Author(s):  
Deyaa Nabil Elshebiny ◽  
Ali AbdelFattah Hashem ◽  
Farouk Mohammed Owis
Keyword(s):  
Wind Turbine ◽  
Aerodynamic Performance ◽  
Operating Conditions ◽  
Horizontal Axis ◽  
National Renewable Energy Laboratory ◽  
Horizontal Axis Wind Turbine ◽  
Ansys Fluent ◽  
Knowing That ◽  
Turbine Performance ◽  
Blade Tip

This article introduces novel blade tip geometric modification to improve the aerodynamic performance of horizontal-axis wind turbine by adding auxiliary cascading blades toward the tip region. This study focuses on the new turbine shape and how it enhances the turbine performance in comparison with the classical turbine. This study is performed numerically for National Renewable Energy Laboratory Phase II (non-optimized wind turbine) taking into consideration the effect of adding different cascade configurations on the turbine performance using ANSYS FLUENT program. The analysis of single-auxiliary and double-auxiliary cascade blades has shown an impact on increasing the turbine power of 28% and 76%, respectively, at 72 r/min and 12.85 m/s of wind speed. Knowing that the performance of cascaded wind turbine depends on the geometry, solidity and operating conditions of the original blade; therefore, these results are not authorized for other cases.

The Effect of Variable Chord Length on Transonic Axial Rotor Performance

2002 ◽  
Vol 124 (3) ◽  
pp. 351-357 ◽  
Author(s):  
William B. Roberts ◽  
Albert Armin ◽  
George Kassaseya ◽  
Kenneth L. Suder ◽  
Scott A. Thorp ◽  
...  
Keyword(s):  
Leading Edge ◽  
Aerodynamic Performance ◽  
Chord Length ◽  
Rotor Blades ◽  
Civil Aviation ◽  
Turbofan Engines ◽  
Transonic Compressor ◽  
Compressor Rotor ◽  
Significant Difference ◽  
Leading Edges

Aircraft fan and compressor blade leading edges suffer from atmospheric particulate erosion that reduces aerodynamic performance. Recontouring the blade leading edge region can restore blade performance. This process typically results in blades of varying chord length. The question therefore arises as to whether performance of refurbished fans and compressors could be further improved if blades of varying chord length are installed into the disk in a certain order. To investigate this issue the aerodynamic performance of a transonic compressor rotor operating with blades of varying chord length was measured in back-to-back compressor test rig entries. One half of the rotor blades were the full nominal chord length while the remaining half of the blades were cut back at the leading edge to 95% of chord length and recontoured. The rotor aerodynamic performance was measured at 100, 80, and 60% of design speed for three blade installation configurations: nominal-chord blades in half of the disk and short-chord blades in half of the disk; four alternating quadrants of nominal-chord and short-chord blades; nominal-chord and short-chord blades alternating around the disk. No significant difference in performance was found between configurations, indicating that blade chord variation is not important to aerodynamic performance above the stall chord limit if leading edges have the same shape. The stall chord limit for most civil aviation turbofan engines is between 94–96% of nominal (new) blade chord.

Aeroelastic Flutter Investigation and Stability Enhancement of a Transonic Axial Compressor Rotor Using Casing Treatment

2017 ◽  
Author(s):  
Kirubakaran Purushothaman ◽  
Sankar Kumar Jeyaraman ◽  
Ajay Pratap ◽  
Kishore Prasad Deshkulkarni
Keyword(s):  
Flow Separation ◽  
Aerodynamic Force ◽  
Damping Ratio ◽  
Axial Compressor ◽  
Casing Treatment ◽  
Aerodynamic Damping ◽  
Compressor Rotor ◽  
Aeroelastic Flutter ◽  
Blade Tip ◽  
Transonic Axial Compressor

This study discusses in detail the aeroelastic flutter investigation of a transonic axial compressor rotor using computational methods. Fluid structure interaction approach is used in this method to evaluate the unsteady aerodynamic force and work done of a vibrating blade in CFD domain. Energy method and work per cycle approach is adapted for this flutter prediction. A framework has been developed to estimate the work per cycle and aerodynamic damping ratio. Based on the aerodynamic damping ratio, occurrence of flutter is estimated for different inter blade phase angles. Initially, the baseline rotor blade design was having negative aerodynamic damping at part speed conditions. The main cause for this flutter occurrence was identified as large flow separation near blade tip region due to high incidence angles. The unsteadiness in the flow was leading to aerodynamic force fluctuation matching with natural frequency of blade, resulting in excitation of the blades. Hence axially skewed slot casing treatment was implemented to reduce the flow separation at blade tip region to alleviate the onset of flutter. By this method, the stall margin and aerodynamic damping of the test compressor was improved and flutter was avoided.

Numerical Simulation of Effects of Tip Geometry on the Performance of an Axial Compressor

2012 ◽  
Author(s):  
Hongwei Ma ◽  
Jun Zhang
Keyword(s):  
Mass Flow ◽  
Tangential Force ◽  
Axial Compressor ◽  
Pressure Rise ◽  
Leading Edge ◽  
Suction Side ◽  
Leakage Flow ◽  
Base Line ◽  
Compressor Rotor ◽  
Blade Tip

The purpose of this paper is to investigate numerically the effects of the tip geometry on the performance of an axial compressor rotor. There are three case studies which are compared with the base line tip geometry. 1) baseline (flat tip); 2) Cavity (tip with a cavity); 3) SSQA (suction side squealer tip) and 4) SSQB (modified suction side squealer tip). The case of SSQB is a combination of suction side squealer tip and the cavity tip. From leading edge to 10% chord, the tip has a cavity. From 10% chord to trailing edge, the tip has a suction side squealer. The numerical results of 2) show that the cavity tip leads to lower leakage mass flow and greater loss in tip gap and the rotor passage. The loading near the blade tip is lower than the baseline, thus the tangential force of the blade is lower. It leads to lower pressure rise than the baseline. The performance of the compressor for the tip with cavity is worse than the baseline. The results of 3) show that the higher curvature of the suction side squealer increases the loading of the blade and the tangential blade force. With the suction side squealer tip, the leakage flow experiences two vena contractor thus the mass of the leakage flow is reduced which is benefit for the performance of the compressor. The loss in the tip gap is lower than baseline. The performance is better than the baseline with greater pressure rise of the rotor, smaller leakage mass flow and lower averaged loss. For the case the SSQB, the leakage mass flow is lower than the SSQA and the loss in the tip gap and the rotor passage is greater than SSQA. The performance of the case of the SSQB is worse than the case of SSQA.

Experimental investigation of the bending clearance on the aerodynamic performance in turbine blade tip region

Energy ◽  
2020 ◽  
Vol 197 ◽  
pp. 117234
Author(s):  
Jiang Shuai ◽  
Yu Jianyang ◽  
Wang Hongwu ◽  
Chen Fu ◽  
Chen Shaowen ◽  
...  
Keyword(s):  
Experimental Investigation ◽  
Turbine Blade ◽  
Aerodynamic Performance ◽  
Blade Tip

Effects of Tip Gap Size on the Aerodynamic Performance of a Cavity-Winglet Tip in a Turbine Cascade

2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Fangpan Zhong ◽  
Chao Zhou
Keyword(s):  
Suction Side ◽  
Aerodynamic Performance ◽  
Gap Size ◽  
Turbine Cascade ◽  
Tip Leakage Vortex ◽  
Tip Leakage ◽  
Baseline Case ◽  
Passage Vortex ◽  
Aerodynamic Performances ◽  
Blade Tip

The aerodynamic performance of a cavity-winglet tip is investigated in a high-pressure turbine cascade by experimental and numerical methods. The winglet tip has geometric features of a cavity and a suction side fore-part winglet. A cavity tip is studied as the baseline case. The aerodynamic performances of the two tips are investigated at three tip gaps of 0.8%, 1.7%, and 2.7% chord. At tip gaps of 1.7% and 2.7% chord, the loss near the blade tip is dominated by the tip leakage vortex (TLV) for both tips, and the winglet tip mainly reduces the loss generated by the tip leakage vortex. In the past, it was concerned that at a small tip gap, the winglet tip could introduce extra secondary loss and show little aerodynamic benefits. The winglet tip used in the current study is also found to be able to effectively reduce the loss at the smallest tip gap size of 0.8% chord. This is because at this small tip gap, the tip leakage vortex and the passage vortex (PV) appear simultaneously for the cavity tip. The winglet tip is able to reduce the pitchwise pressure gradient in the blade passage, which tends to suppress the formation of the passage vortex. The effects of the winglet tip on the flow physics and the loss mechanisms are explained in detail.

Theory and Application of Axisymmetric Endwall Contouring for Compressors

2011 ◽  
Author(s):  
Georg Kro¨ger ◽  
Christian Voß ◽  
Eberhard Nicke ◽  
Christian Cornelius
Keyword(s):  
High Pressure ◽  
Pressure Gradient ◽  
Gas Turbine ◽  
Static Pressure ◽  
Aerodynamic Performance ◽  
Leakage Flow ◽  
High Pressure Compressor ◽  
Blade Tip ◽  
Stage Efficiency ◽  
Pressure Compressor

Engine operating range and efficiency are of increasing importance in modern compressor design for heavy duty gas turbines and aircraft engines. These highly challenging objectives can only be met if all components provide high aerodynamic performance and stability. The aerodynamic losses of highly loaded axial compressors are mainly influenced by the leakage flow through clearance gaps. Especially the leakage flow due to the radial clearances of rotor blades affects negatively both, the efficiency and the operating range of the engine. Recent publications showed that the clearance flow and the clearance vortex can be influenced by an additional static pressure gradient at the outer casing, which is created by an axisymmetric wavy casing shape. A notable performance increase of up to 0.4% stage efficiency at design point conditions was reported for high pressure stages with large tip clearance heights [1] as well as for a transonic stage with a relatively small radial clearance gap [2]. An analytic approach to predict the effects of axisymmetric casing contouring has been developed at DLR, Institute of Propulsion Technology, and is outlined in the first part of this work. The characteristic behavior of the clearance vortex in an adverse pressure gradient is discussed by means of an inviscid vortex model [3]. The critical vortex parameters are isolated and related to the static pressure increase due to the casing contour. The second part illustrates the application of an axisymmetric endwall contour. A three dimensional optimization of the outer casing and the corresponding blade tip airfoil section of a typical gas turbine high pressure compressor stage with a high number of free variables is presented. The optimization led to a significant increase in aerodynamic performance of about 0.8% stage efficiency and to a notable reduction of the endwall blockage at ADP conditions. Furthermore, an improved off-design performance was found and a simple design rule is given to transfer both, the casing contour and the blade tip section modification on similar high pressure compressor blades. Based on these design rules the results of the optimized stages were applied to the rear stages of a Siemens gas turbine compressor CFD model. An increase of 0.3% full compressor performance was reached at design point conditions.

Tip Running Clearances Effects on Tip Vortices Induced Axial Compressor Rotor Flutter

2011 ◽  
Author(s):  
Caetano Peng
Keyword(s):  
Steady State ◽  
Leading Edge ◽  
Steady State Solution ◽  
Tip Vortices ◽  
Flutter Instability ◽  
Compressor Rotor ◽  
Stator Vane ◽  
Blade Tip ◽  
Variable Stator ◽  
Large Rotor

The present study aimed at investigating numerically the effects of large blade tip running clearances on flutter stability of axial core multi-stage compressor rotor. During this study, the influences of aerodynamic boundary conditions, variable stator vane incidence and tip running clearances of upstream and downstream rotors on aerodynamic compressor flow and rotor flutter stability are thoroughly investigated. The simulations were carried out using an in-house 3-D aeroelasticity code. The steady-state-solution computations are performed on single-blade-passage-one-bladerow, stage-blocks and whole compressor models. These analyses included rotor blade models with nominal tip running clearances and artificially large tip clearances. Moreover, the effects of the variable stator vane incidences are assessed by performing steady-state-solution computations for nominal vane schedules and extreme vane malschedule. The first four flap and torsion vibration modes from finite element analyses are included in the unsteady flow computations and assessed for flutter stability. The results from the numerical investigations showed that the compressors with large rotor tip running clearances are susceptible to rotor tip flow induced flutter instability. The aerodynamic losses on the rotor with large tip clearances increase with other rotors having also large tip gaps. For the aerodynamic boundary conditions considered here, the simulations predicted flutter instability for the first flap vibration mode. The flutter instability predicted on the rotors with large tip clearances is driven by oscillating tip vortices on blade suction surface close to the blade tip leading edge. The flow in the rotor tip gap is mostly stalled and tip vortices oscillations are close to blade tip leading edge. The strength of these oscillating vortices appears to increase with increase in variable stator vane malschedule or negative incidence. Small changes in aerodynamic conditions can offset these instabilities. These studies indicate that the main ingredients for the occurrence of these phenomena are likely to be excessively large rotor tip running clearances combined with significant changes in flow incidence.

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