Influence of Extra Coarse Grains on the Creep Properties of 9 Percent CrMoV (P91) Steel Weldment

2004 ◽  
Vol 126 (1) ◽  
pp. 87-94 ◽  
Author(s):  
Rui Wu ◽  
Rolf Sandstro¨m ◽  
Facredin Seitisleam
Keyword(s):  
Weld Metal ◽  
Strain Rate ◽  
Creep Strain ◽  
Coarse Grained ◽  
Welding Parameters ◽  
Parent Metal ◽  
Austenite Grain Size ◽  
P91 Steel ◽  
Coarse Grains ◽  
The Cross

With modern welding methods, satisfactory microstructures in 9%CrMoV (P91) steel can be obtained with a modest variation in hardness and prior austenite grain size. However, there is always a risk that significant deviations in the properties can be obtained, if the welding parameters are not optimized. In the present paper the role of extra coarse grains in the heat affected zone (HAZ) has been studied. Creep tests were carried out at 600°C for parent metal, weld metal, cross weld, simulated extra coarse grained HAZ, and simulated intercritical HAZ of a 9%CrMoV (P91) steel. The parent metal, the cross welds, the weld metal, and the simulated intercritical HAZ had about the same rupture strength except at long rupture times, where the values for the cross welds were considerably lower. In the cross welds, rupture took place in the intercritical HAZ at longer times (Type IV cracking). The simulated extra coarse grains gave considerably longer rupture times, lower strain rate and lower creep ductility than the parent metal and the weld metal. The creep strain behavior was successfully analyzed using the Omega model where the log creep strain rate is linear in the creep strain.

scholarly journals Influence of the Heat Input on the Dendritic Solidification Structure and the Mechanical Properties of 2.25Cr-1Mo-0.25V Submerged-Arc Weld Metal

2021 ◽  
Author(s):  
Hannah Schönmaier ◽  
Ronny Krein ◽  
Martin Schmitz-Niederau ◽  
Ronald Schnitzer
Keyword(s):  
Mechanical Properties ◽  
Weld Metal ◽  
Heat Input ◽  
Stress Rupture ◽  
Pressure Vessels ◽  
Rupture Time ◽  
Solidification Structure ◽  
Welding Parameters ◽  
Austenite Grain Size ◽  
Submerged Arc

AbstractThe alloy 2.25Cr-1Mo-0.25V is commonly used for heavy wall pressure vessels in the petrochemical industry, such as hydrogen reactors. As these reactors are operated at elevated temperatures and high pressures, the 2.25Cr-1Mo-0.25V welding consumables require a beneficial combination of strength and toughness as well as enhanced creep properties. The mechanical properties are known to be influenced by several welding parameters. This study deals with the influence of the heat input during submerged-arc welding (SAW) on the solidification structure and mechanical properties of 2.25Cr-1Mo-0.25V multilayer metal. The heat input was found to increase the primary and secondary dendrite spacing as well as the bainitic and prior austenite grain size of the weld metal. Furthermore, it was determined that a higher heat input during SAW causes an increase in the stress rupture time and a decrease in Charpy impact energy. This is assumed to be linked to a lower number of weld layers, and therefore, a decreased amount of fine grained reheated zone if the multilayer weld metal is fabricated with higher heat input. In contrast to the stress rupture time and the toughness, the weld metal’s strength, ductility and macro-hardness remain nearly unaffected by changes of the heat input.

Creep Strength Evaluation of a New and a Used Grade 91 Welded Joints by Using a Miniature Specimen

2018 ◽  
Author(s):  
Takashi Ogata
Keyword(s):  
Weld Metal ◽  
Strain Rate ◽  
Creep Strain ◽  
Base Metal ◽  
Welded Joints ◽  
Welded Joint ◽  
Creep Damage ◽  
Creep Strain Rate ◽  
Standard Size ◽  
Grade 91

Grade 91 is widely used for steam pipes and tubes in high temperature boilers of ultra-super critical power plants in Japan. It was reported that creep damage may initiate at the fine grain region within the heat affected zone (HAZ) in welded joints prior to the base metal, so called “Type IV” damage, which causes steam leakage in existing power plants. Therefore, development of creep damage assessment methods is not only an important but also an urgent subject to maintain operation reliability. In order to evaluate creep damage of welded joints based on finite element analyses, creep deformation properties of a base metal, a weld metal and a HAZ have to be obtained from creep tests. However, it is difficult to cut a standard size creep specimen from the HAZ region. Only a miniature size specimen is available from the narrow HAZ region. Therefore, development of creep testing and evaluation technique for miniature size specimens is highly expected. In this study, a miniature tensile type solid bar specimen with 1mm diameter was machined from a base metal, a weld metal and a HAZ of a new and a used Grade 91 welded joints, and creep tests of these miniature specimens were conducted by using a special developed creep testing machine. It was found that creep deformation property is almost identical between the base metal and weld metal, and creep strain rate of the HAZ is much faster than that of these metals in the new welded joint. Relationships between stress and creep strain rates of the base metal and the HAZ in the used welded joint are within scatter bands of those in the new material. On the other hand, creep strain rate of the weld metal in the used welded joint became much faster than that in the new one. Then both the standard size and the miniature size cross weld specimens were machined from the new and the used welded joints and were tested under the same temperature and stress conditions. Rupture time of the miniature cross weld specimen is much shorter than that of the standard size cross weld specimen. The finite element creep analysis of the specimens indicates that higher triaxiality stress yields within the HAZ of the standard size specimen than that of the miniature specimen causing faster creep strain rate in the HAZ of the miniature cross weld specimen.

scholarly journals Small Two-Bar Specimen Creep Testing of Grade P91 Steel at 650°C

2016 ◽  
Vol 35 (3) ◽  
pp. 243-252
Author(s):  
Balhassn S. M. Ali ◽  
Tom H. Hyde ◽  
Wei Sun
Keyword(s):  
Strain Rate ◽  
Creep Strain ◽  
Test Data ◽  
Creep Test ◽  
Uniaxial Stress ◽  
Creep Rupture ◽  
Creep Strain Rate ◽  
P91 Steel ◽  
Uniaxial Creep ◽  
Rupture Data

AbstractCommonly used small creep specimen types, such as ring and impression creep specimens, are capable of providing minimum creep strain rate data from small volumes of material. However, these test types are unable to provide the creep rupture data. In this paper the recently developed two-bar specimen type, which can be used to obtain minimum creep strain rate and creep rupture creep data from small volumes of material, is described. Conversion relationships are used to convert (i) the applied load to the equivalent uniaxial stress, and (ii) the load line deformation rate to the equivalent uniaxial creep strain rate. The effects of the specimen dimension ratios on the conversion factors are also discussed in this paper. This paper also shows comparisons between two-bar specimen creep test data and the corresponding uniaxial creep test data, for grade P91 steel at 650°C.

Study on the Dynamic Recrystallization of Austenite in the Isothermal Compression of 300M Steel

2013 ◽  
Vol 773-774 ◽  
pp. 39-46
Author(s):  
Yin Gang Liu ◽  
Miao Quan Li
Keyword(s):  
Dynamic Recrystallization ◽  
Strain Rate ◽  
Deformation Temperature ◽  
Austenite Grain Size ◽  
High Deformation ◽  
300M Steel ◽  
Coarse Grains ◽  
Austenite Grains ◽  
Gleeble 3500 ◽  
Rate Dynamic

The 300M steel was isothermally compressed on a Gleeble-3500 simulator at the deformation temperatures ranging from 1123 K to 1473 K, the strain rates ranging from 0.1 s-1 to 25.0 s-1 and a strain of 0.51. The morphology of austenite grains in the isothermally compressed 300M steel was observed using an OLYMPUS PMG3 microscope. The experimental results show that the deformation temperature and strain rate have an interaction effect on austenite grains in the isothermally compressed 300M steel. Dynamic recrystallization occurs more easily at high deformation temperature and low strain rate. Dynamic recrystallization occurs completely and the coarse grains occur at the deformation temperature above 1413 K. The austenite grain size increases as the deformation temperature increases while it decreases as the strain rate increases.

Influence of Heat Input on Mechanical Properties of Multipass Low-Alloy Steel Weld Metal

2008 ◽  
Vol 580-582 ◽  
pp. 17-20 ◽  
Author(s):  
Kook Soo Bang ◽  
Chan Park ◽  
Woong Seong Chang ◽  
Chul Gyu Park ◽  
Woo Hyun Chung
Keyword(s):  
Tensile Strength ◽  
Impact Toughness ◽  
Weld Metal ◽  
Heat Input ◽  
Travel Speed ◽  
Coarse Grained ◽  
Welding Parameters ◽  
Cored Wire ◽  
Steel Weld Metal ◽  
Multipass Weld

Influence of heat input on the tensile strength and impact toughness of multipass weld metal made with AWS E81T1-Ni1 metal-cored wire was investigated. Welding parameters such as current, voltage and travel speed were varied independently to get different heat inputs. When it was increased by varying current, tensile strength of the weld metal increased even if more primary ferrite and wider columnar grains were observed. The increase is attributed to the higher recovery ratio of deoxidizing elements such as carbon, manganese and silicon due to the shorter reaction time in both wire tip and arc column. It also showed that impact toughness was influenced by the formation of reheated weld metal by subsequent passes and it decreased continuously with an increase of the amount of coarse grained region in the reheated weld metal.

scholarly journals Global and local corrosion of welded joints of high-strength low-alloy automotive steel

CORROSION ◽  
10.5006/3718 ◽  
2021 ◽  
Author(s):  
Mainã Garcia ◽  
Juliana de Souza ◽  
Carol Glover ◽  
Phil Ansell ◽  
Geraint Williams ◽  
...  
Keyword(s):  
Weld Metal ◽  
Welded Joints ◽  
Electrochemical Impedance ◽  
Corrosion Behaviour ◽  
Electrochemical Techniques ◽  
High Strength ◽  
Local Corrosion ◽  
Coarse Grained ◽  
Austenite Grain Size ◽  
Global And Local

Global and local corrosion techniques were used to study the corrosion behaviour of weld joints of a high strength low alloy steel (LNE500), typically employed in the automotive industry, in Brazil. The welded joints were prepared by gas metal arc welding (GMAW). Two welding transfer modes were used in order to obtain different heat inputs (HI): pulsed (PUL) and cold metal transfer (CMT). Local and global corrosion analysis techniques presented complementary information. While the local in-situ analysis (scanning vibrating electrode technique) revealed the weld metal (WM) as the region where corrosion started, conventional electrochemical techniques (Potentiodynamic polarization (PP) and electrochemical impedance spectroscopy (EIS)) revealed a higher corrosion rate in the coarse-grained heat affected zone (CGHAZ), which was preferentially corroded. A superior corrosion resistance of the weld metal obtained using CMT over the PUL transfer mode was revealed by EIS and PP. In addition, the results from CMT and PUL samples show that austenite grain size affects the propagation of the corrosion process. The results are discussed based on microstructural and compositional aspects of the different regions that characterize the welded joints.

Investigation of the Microscopic Viscoelastic Property for Cross-linked Polymer Network by Molecular Dynamics Simulation

2011 ◽  
Vol 39 (1) ◽  
pp. 44-58 ◽  
Author(s):  
Y. Masumoto ◽  
Y. Iida
Keyword(s):  
Molecular Dynamics ◽  
Molecular Dynamics Simulation ◽  
Analytical Method ◽  
Viscoelastic Properties ◽  
Polymer Network ◽  
Dynamics Simulation ◽  
Coarse Grained ◽  
The Cross ◽  
Microscopic Dynamic ◽  
Coarse Grained Molecular Dynamics

Abstract The purpose of this work is to develop a new analytical method for simulating the microscopic mechanical property of the cross-linked polymer system using the coarse-grained molecular dynamics simulation. This new analytical method will be utilized for the molecular designing of the tire rubber compound to improve the tire performances such as rolling resistance and wet traction. First, we evaluate the microscopic dynamic viscoelastic properties of the cross-linked polymer using coarse-grained molecular dynamics simulation. This simulation has been conducted by the coarse-grained molecular dynamics program in the OCTA) (http://octa.jp/). To simplify the problem, we employ the bead-spring model, in which a sequence of beads connected by springs denotes a polymer chain. The linear polymer chains that are cross-linked by the cross-linking agents express the three-dimensional cross-linked polymer network. In order to obtain the microscopic dynamic viscoelastic properties, oscillatory deformation is applied to the simulation cell. By applying the time-temperature reduction law to this simulation result, we can evaluate the dynamic viscoelastic properties in the wide deformational frequency range including the rubbery state. Then, the stress is separated into the nonbonding stress and the bonding stress. We confirm that the contribution of the nonbonding stress is larger at lower temperatures. On the other hand, the contribution of the bonding stress is larger at higher temperatures. Finally, analyzing a change of microscopic structure in dynamic oscillatory deformation, we determine that the temperature/frequency dependence of bond stress response to a dynamic oscillatory deformation depends on the temperature dependence of the average bond length in the equilibrium structure and the temperature/frequency dependence of bond orientation. We show that our simulation is a useful tool for studying the microscopic properties of a cross-linked polymer.

scholarly journals New Approach In The Properties Evaluation Of Ultrafine-Grained OFHC Copper

2015 ◽  
Vol 60 (2) ◽  
pp. 605-614 ◽  
Author(s):  
T. Kvačkaj ◽  
A. Kováčová ◽  
J. Bidulská ◽  
R. Bidulský ◽  
R. Kočičko
Keyword(s):  
Mechanical Properties ◽  
Strain Rate ◽  
Tensile Tests ◽  
Coarse Grained ◽  
Wear Behaviour ◽  
Ofhc Copper ◽  
Strain Rates ◽  
Ultrafine Grained ◽  
Reduction Of Area ◽  
Pin On Disk

AbstractIn this study, static, dynamic and tribological properties of ultrafine-grained (UFG) oxygen-free high thermal conductivity (OFHC) copper were investigated in detail. In order to evaluate the mechanical behaviour at different strain rates, OFHC copper was tested using two devices resulting in static and dynamic regimes. Moreover, the copper was subjected to two different processing methods, which made possible to study the influence of structure. The study of strain rate and microstructure was focused on progress in the mechanical properties after tensile tests. It was found that the strain rate is an important parameter affecting mechanical properties of copper. The ultimate tensile strength increased with the strain rate increasing and this effect was more visible at high strain rates$({\dot \varepsilon} \sim 10^2 \;{\rm{s}}^{ - 1} )$. However, the reduction of area had a different progress depending on microstructural features of materials (coarse-grained vs. ultrafine-grained structure) and introduced strain rate conditions during plastic deformation (static vs. dynamic regime). The wear behaviour of copper was investigated through pin-on-disk tests. The wear tracks examination showed that the delamination and the mild oxidational wears are the main wear mechanisms.

Effects of ternary additions on the deformation behavior of single crystals of MoSi2

2000 ◽  
Vol 646 ◽  
Author(s):  
Haruyuki Inui ◽  
Koji Ishikawa ◽  
Masaharu Yamaguchi
Keyword(s):  
Yield Strength ◽  
Strain Rate ◽  
Single Crystals ◽  
Creep Strain ◽  
High Temperatures ◽  
Low Temperatures ◽  
Deformation Behavior ◽  
Creep Strain Rate ◽  
Compression Creep ◽  
Ternary Additions

ABSTRACTEffects of ternary additions on the deformation behavior of single crystals of MoSi2 with the hard [001] and soft [0 15 1] orientations have been investigated in compression and compression creep. The alloying elements studied include V, Cr, Nb and Al that form a C40 disilicide with Si and W and Re that form a C11b disilicide with Si. The addition of Al is found to decrease the yield strength of MoSi2 at all temperatures while the additions of V, Cr and Nb are found to decrease the yield strength at low temperatures and to increase the yield strength at high temperatures. In contrast, the additions of W and Re are found to increase the yield strength at all temperatures. The creep strain rate for the [001] orientation is significantly lower than that for the [0 15 1] orientation. The creep strain rate for both orientations is significantly improved by alloying with ternary elements such as Re and Nb.

Sign in / Sign up

Export Citation Format

Share Document