A Novel Two-Stage Constant Force Compliant Microgripper

2020 ◽  
Vol 143 (5) ◽  
Author(s):  
Tingting Ye ◽  
Jie Ling ◽  
Xi Kang ◽  
Zhao Feng ◽  
Xiaohui Xiao

Abstract The manipulating objects of the micron scale are easily damaged, hence the microgrippers, the key components in micro manipulating systems, demand precise force control, plus miniaturized size. Consequently, the constant force microgrippers, generally lack the ability to fit different sizes. To avoid the overload damage, apply multi-size microparts and simplify the control method, a novel two-stage compliant constant force microgripper is proposed in this paper. Based on the negative stiffness effect, this gripper is connected in parallel with a two-stage negative stiffness module and a positive stiffness module. Then, the elliptic integral method and the pseudo-rigid-body method are both employed to derive the kinetostatic and dynamic performances. Finally, the analytical results are validated. It is observed that two-stage constant forces of 1.33 N in 305.6 μm and 1.11 N in 330.8 μm are acquired.

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Shijie Dai ◽  
Yufeng Zhao ◽  
Wenbin Ji ◽  
Jiaheng Mu ◽  
Fengbao Hu

Purpose This paper aims to present a control method to realize the constant force grinding of automobile wheel hub. Design/methodology/approach A constant force control strategy combined by extended state observer (ESO) and backstepping control is proposed. ESO is used to estimate the total disturbance to improve the anti-interference and stability of the system and Backstepping control is used to improve the response speed of the system. Findings The simulation and grinding experimental results show that, compared with the proportional integral differential control and active disturbance rejection control, the designed controller can improve the dynamic response performance and anti-interference ability of the system and can quickly track the expected force and improve the grinding quality of the hub surface. Originality/value The main contribution of this paper lies in the proposed of a new constant force control strategy, which significantly improved the stability and precision of grinding force.


Sensors ◽  
2019 ◽  
Vol 19 (7) ◽  
pp. 1635 ◽  
Author(s):  
Tie Zhang ◽  
Ye Yu ◽  
Yanbiao Zou

To improve the processing quality and efficiency of robotic belt grinding, an adaptive sliding-mode iterative constant-force control method for a 6-DOF robotic belt grinding platform is proposed based on a one-dimension force sensor. In the investigation, first, the relationship between the normal and the tangential forces of the grinding contact force is revealed, and a simplified grinding force mapping relationship is presented for the application to one-dimension force sensors. Next, the relationship between the deformation and the grinding depth during the grinding is discussed, and a deformation-based dynamic model describing robotic belt grinding is established. Then, aiming at an application scene of robot belt grinding, an adaptive iterative learning method is put forward, which is combined with sliding mode control to overcome the uncertainty of the grinding force and improve the stability of the control system. Finally, some experiments were carried out and the results show that, after ten times iterations, the grinding force fluctuation becomes less than 2N, the mean value, standard deviation and variance of the grinding force error’s absolute value all significantly decrease, and that the surface quality of the machined parts significantly improves. All these demonstrate that the proposed force control method is effective and that the proposed algorithm is fast in convergence and strong in adaptability.


2021 ◽  
Vol 11 (6) ◽  
pp. 2685
Author(s):  
Guojin Pei ◽  
Ming Yu ◽  
Yaohui Xu ◽  
Cui Ma ◽  
Houhu Lai ◽  
...  

A compliant constant-force actuator based on the cylinder is an important tool for the contact operation of robots. Due to the nonlinearity and time delay of the pneumatic system, the traditional proportional–integral–derivative (PID) method for constant force control does not work so well. In this paper, an improved PID control method combining a backpropagation (BP) neural network and the Smith predictor is proposed. Through MATLAB simulation and experimental validation, the results show that the proposed method can shorten the maximum overshoot and the adjustment time compared with traditional the PID method.


Symmetry ◽  
2021 ◽  
Vol 13 (7) ◽  
pp. 1188
Author(s):  
Yiu-Yin Lee

This study addresses the frequency–amplitude relationship of a nonlinear symmetric panel absorber mounted on a flexible wall. In many structural–acoustic works, only one flexible panel is considered in their models with symmetric configuration. There are very limited research investigations that focus on two flexible panels coupled with a cavity, particularly for nonlinear structural–acoustic problems. In practice, panel absorbers with symmetric configurations are common and usually mounted on a flexible wall. Thus, it should not be assumed that the wall is rigid. This study is the first work employing the weighted residual elliptic integral method for solving this problem, which involves the nonlinear multi-mode governing equations of two flexible panels coupled with a cavity. The reason for adopting the proposed solution method is that fewer nonlinear algebraic equations are generated. The results obtained from the proposed method and finite element method agree reasonably well with each other. The effects of some parameters such as vibration amplitude, cavity depth and thickness ratio, etc. are also investigated.


2013 ◽  
Vol 141 (2) ◽  
pp. 798-808 ◽  
Author(s):  
Zhifang Xu ◽  
Yi Wang ◽  
Guangzhou Fan

Abstract The relatively smooth terrain embedded in the numerical model creates an elevation difference against the actual terrain, which in turn makes the quality control of 2-m temperature difficult when forecast or analysis fields are utilized in the process. In this paper, a two-stage quality control method is proposed to address the quality control of 2-m temperature, using biweight means and a progressive EOF analysis. The study is made to improve the quality control of the observed 2-m temperature collected by China and its neighboring areas, based on the 6-h T639 analysis from December 2009 to February 2010. Results show that the proposed two-stage quality control method can secure the needed quality control better, compared with a regular EOF quality control process. The new method is, in particular, able to remove the data that are dotted with consecutive errors but showing small fluctuations. Meanwhile, compared with the lapse rate of temperature method, the biweight mean method is able to remove the systematic bias generated by the model. It turns out that such methods make the distributions of observation increments (the difference between observation and background) more Gaussian-like, which ensures the data quality after the quality control.


Energies ◽  
2018 ◽  
Vol 11 (7) ◽  
pp. 1834 ◽  
Author(s):  
Xiangwu Yan ◽  
Jiajia Li ◽  
Ling Wang ◽  
Shuaishuai Zhao ◽  
Tie Li ◽  
...  

The lack of inertia and damping mechanism of photovoltaic (PV) grid-connected systems controlled by maximum power point tracking (MPPT) poses a challenge for the safety and stability of the grid. Virtual synchronous generator (VSG) technology has attracted wide attention, since it can make PV grid-connected inverter present the external characteristics of a synchronous generator (SG). Nevertheless, traditional PV-VSG is generally equipped with an energy storage device, which leads to many problems, such as increased costs, space occupation, and post-maintenance. Thus, this paper proposes a two-stage improved PV-VSG control method based on an adaptive-MPPT algorithm. When PV power is adequate, the adaptive-MPPT allows the PV to change the operating point within a stable operation area to actualize system supply-demand, matching in accordance to the load or dispatching power demand; when PV power is insufficient, PV achieves traditional MPPT control to reduce power shortage; simultaneously, improved VSG control prevents the DC bus voltage from falling continuously to ensure its stability. The proposed control approach enables the two-stage PV-VSG to supply power to loads or connect to the grid without adding additional energy storage devices, the effectiveness of which in off-grid and grid-connected modes is demonstrated by typical simulation conditions.


2012 ◽  
Vol 21 (7) ◽  
pp. 075016 ◽  
Author(s):  
Lina Hao ◽  
Zhiyong Sun ◽  
Zhi Li ◽  
Yunquan Su ◽  
Jianchao Gao

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