Simplified and Detailed Analysis of Data Center Particulate Contamination At Server and Room Level Using CFD

2021 ◽  
Author(s):  
Satyam Saini ◽  
Pardeep Shahi ◽  
Pratik V Bansode ◽  
Jimil M. Shah ◽  
Dereje Agonafer
Keyword(s):  
Detailed Analysis ◽  
Data Center ◽  
Particle Concentration ◽  
Heat Sinks ◽  
Cooling Power ◽  
Air Cooling ◽  
Component Reliability ◽  
Particulate Contamination ◽  
Free Air ◽  
Particulate Contaminants

Abstract Continuous rise in cloud computing and other web-based services propelled the data center proliferation seen over the past decade. Traditional data centers use vapor-compression-based cooling units that not only reduce energy efficiency but also increase operational and initial investment costs due to involved redundancies. Free air cooling and airside economization can substantially reduce the IT Equipment (ITE) cooling power consumption, which accounts for approximately 40% of energy consumption for a typical air-cooled data center. However, this cooling approach entails an inherent risk of exposing the IT equipment to harmful ultrafine particulate contaminants, thus, potentially reducing the equipment and component reliability. The present investigation attempts to quantify the effects of particulate contamination inside the data center equipment and ITE room using CFD. An analysis of the boundary conditions to be used was done by detailed modeling of IT equipment and the data center white space. Both 2-D and 3-D simulations were done for detailed analysis of particle transport within the server enclosure. An analysis of the effect of the primary pressure loss obstructions like heat sinks and DIMMs inside the server was done to visualize the localized particle concentrations within the server. A room-level simulation was then conducted to identify the most vulnerable locations of particle concentration within the data center space. The results show that parameters such as higher velocities, heat sink cutouts, and higher aspect ratio features within the server tend to increase the particle concentration inside the servers.

Air Flow Pattern and Path Flow Simulation of Airborne Particulate Contaminants in a High-Density Data Center Utilizing Airside Economization

2018 ◽  
Author(s):  
Gautham Thirunavakkarasu ◽  
Satyam Saini ◽  
Jimil Shah ◽  
Dereje Agonafer
Keyword(s):  
Data Center ◽  
Carbon Particle ◽  
High Density ◽  
Submicron Particles ◽  
Air Cooling ◽  
Density Data ◽  
Particulate Contamination ◽  
Free Air ◽  
First Choice ◽  
Particulate Contaminants

The percentage of the energy used by data centers for cooling their equipment has been on the rise. With that, there has been a necessity for exploring new and more efficient methods like airside economization, both from an engineering as well as business point of view, to contain this energy demand. Air cooling especially, free air cooling has always been the first choice for IT companies to cool their equipment. But, it has its downside as well. As per ASHRAE standard (2009b), the air which is entering the data center should be continuously filtered with MERV 11 or preferably MERV 13 filters and the air which is inside the data center should be clean as per ISO class 8. The objective of this study is to design a model data center and simulate the flow path with the help of 6sigma room analysis software. A high-density data center was modelled for both hot aisle and cold aisle containment configurations. The particles taken into consideration for modelling were spherical in shape and of diameters 0.05, 0.1 and 1 micron. The physical properties of the submicron particles have been assumed to be same as that of air. For heavier particles of 1 micron in size, the properties of dense carbon particle are chosen for simulating particulate contamination in a data center. The Computer Room Air Conditioning unit is modelled as the source for the particulate contaminants which represents contaminants entering along with free air through an air-side economizer. The data obtained from this analysis can be helpful in predicting which type of particles will be deposited at what location based on its distance from the source and weight of the particles. This can further help in reinforcing the regions with a potential to fail under particulate contamination.

CFD Modeling of the Distribution of Airborne Particulate Contaminants Inside Data Center Hardware

2020 ◽  
Author(s):  
Satyam Saini ◽  
Kaustubh K. Adsul ◽  
Pardeep Shahi ◽  
Amirreza Niazmand ◽  
Pratik Bansode ◽  
...  
Keyword(s):  
Data Center ◽  
High Performance ◽  
Phase Particle ◽  
Cfd Modeling ◽  
Air Cooling ◽  
Ambient Conditions ◽  
Particle Modeling ◽  
Free Air ◽  
Discrete Phase ◽  
Particulate Contaminants

Abstract Modern-day data center administrators are finding it increasingly difficult to lower the costs incurred in mechanical cooling of their IT equipment. This is especially true for high-performance computing facilities like Artificial Intelligence, Bitcoin Mining, and Deep Learning, etc. Airside Economization or free air cooling has been out there as a technology for a long time now to reduce the mechanical cooling costs. In free air cooling, under favorable ambient conditions of temperature and humidity, outside air can be used for cooling the IT equipment. In doing so, the IT equipment is exposed to sub-micron particulate/gaseous contaminants that might enter the data center facility with the cooling airflow. The present investigation uses a computational approach to model the airflow paths of particulate contaminants entering inside the IT equipment using a commercially available CFD code. A Discrete Phase Particle modeling approach is chosen to calculate trajectories of the dispersed contaminants. Standard RANS approach is used to model the airflow in the airflow and the particles are superimposed on the flow field by the CFD solver using Lagrangian particle tracking. The server geometry was modeled in 2-D with a combination of rectangular and cylindrical obstructions. This was done to comprehend the effect of change in the obstruction type and aspect ratio on particle distribution. Identifying such discrete areas of contaminant proliferation based on concentration fields due to changing geometries will help with the mitigation of particulate contamination related failures in data centers.

Experimental Description of Information Technology Equipment Reliability Exposed to a Data Center Using Airside Economizer Operating in Recommended and Allowable ASHRAE Envelopes in an ANSI/ISA Classified G2 Environment

2020 ◽  
Vol 142 (2) ◽  
Author(s):  
Oluwaseun Awe ◽  
Jimil M. Shah ◽  
Dereje Agonafer ◽  
Prabjit Singh ◽  
Naveen Kannan ◽  
...  
Keyword(s):  
Information Technology ◽  
Data Center ◽  
Data Centers ◽  
Operating Cost ◽  
Weather Data ◽  
Air Cooling ◽  
Single Server ◽  
Severity Level ◽  
Equipment Reliability ◽  
Free Air

Abstract Airside economizers lower the operating cost of data centers by reducing or eliminating mechanical cooling. It, however, increases the risk of reliability degradation of information technology (IT) equipment due to contaminants. IT Equipment manufacturers have tested equipment performance and guarantee the reliability of their equipment in environments within ISA 71.04-2013 severity level G1 and the ASHRAE recommended temperature-relative humidity (RH) envelope. IT Equipment manufacturers require data center operators to meet all the specified conditions consistently before fulfilling warranty on equipment failure. To determine the reliability of electronic hardware in higher severity conditions, field data obtained from real data centers are required. In this study, a corrosion classification coupon experiment as per ISA 71.04-2013 was performed to determine the severity level of a research data center (RDC) located in an industrial area of hot and humid Dallas. The temperature-RH excursions were analyzed based on time series and weather data bin analysis using trend data for the duration of operation. After some period, a failure was recorded on two power distribution units (PDUs) located in the hot aisle. The damaged hardware and other hardware were evaluated, and cumulative corrosion damage study was carried out. The hypothetical estimation of the end of life of components is provided to determine free air-cooling hours for the site. There was no failure of even a single server operated with fresh air-cooling shows that using evaporative/free air cooling is not detrimental to IT equipment reliability. This study, however, must be repeated in other geographical locations to determine if the contamination effect is location dependent.

Energy Efficiency and Air Quality Considerations in Airside Economized Data Centers

2015 ◽  
Author(s):  
Levente J. Klein ◽  
Sergio A. Bermudez ◽  
Fernando J. Marianno ◽  
Hendrik F. Hamann ◽  
Prabjit Singh
Keyword(s):  
Energy Efficiency ◽  
Air Quality ◽  
Data Center ◽  
Data Centers ◽  
High Sensitivity ◽  
Air Cooling ◽  
Improve Energy Efficiency ◽  
Free Air ◽  
Recent Developments ◽  
Contamination Event

Many data center operators are considering the option to convert from mechanical to free air cooling to improve energy efficiency. The main advantage of free air cooling is the elimination of chiller and Air Conditioning Unit operation when outdoor temperature falls below the data center temperature setpoint. Accidental introduction of gaseous pollutants in the data center along the fresh air and potential latency in response of control infrastructure to extreme events are some of the main concerns for adopting outside air cooling in data centers. Recent developments of ultra-high sensitivity corrosion sensors enable the real time monitoring of air quality and thus allow a better understanding of how airflow, relative humidity, and temperature fluctuations affect corrosion rates. Both the sensitivity of sensors and wireless networks ability to detect and react rapidly to any contamination event make them reliable tools to prevent corrosion related failures. A feasibility study is presented for eight legacy data centers that are evaluated to implement free air cooling.

Qualitative Study of Cumulative Corrosion Damage of IT Equipment in a Data Center Utilizing Air-Side Economizer

2016 ◽  
Author(s):  
Jimil M. Shah ◽  
Oluwaseun Awe ◽  
Pavan Agarwal ◽  
Iziren Akhigbe ◽  
Dereje Agonafer ◽  
...  
Keyword(s):  
Relative Humidity ◽  
Data Center ◽  
Data Centers ◽  
Energy Savings ◽  
Evaporative Cooling ◽  
Corrosion Damage ◽  
Air Cooling ◽  
Single Server ◽  
Severity Level ◽  
Particulate Contamination

Deployment of air-side economizers in data centers is rapidly gaining acceptance to reduce the cost of energy by reducing the hours of operation of CRAC units. Use of air-side economizers has the associated risk of introducing gaseous and particulate contamination into data centers, thus, degrading the reliability of Information Technology (IT) equipment. Sulfur-bearing gaseous contamination is of concern because it attacks the copper and silver metallization of the electronic components causing electrical opens and/or shorts. Particulate contamination with low deliquescence relative humidity is of concern because it becomes wet and therefore electrically conductive under normal data center relative humidity conditions. IT equipment manufacturers guarantee the reliability of their equipment operating in environment within ISA 71.04-2013 severity level G1 and within the ASHRAE recommended temperature-relative humidity envelope. The challenge is to determine the reliability degrading effect of contamination severity levels higher than G1 and the temperature and humidity allowable ranges A1–A3 well outside the recommended range. This paper is a first attempt at addressing this challenge by studying the cumulative corrosion damage to IT equipment operated in an experimental data center located in Dallas, known to have contaminated air with ISA 71.04-2013 severity level G2. The data center is cooled using an air-side economizer. This study serves several purposes including: the correlation of equipment reliability to levels of airborne corrosive contaminants and the study of the degree of reliability degradation when the equipment is operated, outside the recommended envelope, in the allowable temperature-relative humidity range in geographies with high levels of gaseous and particulate contamination. The operating and external conditions of a modular data center, located in a Dallas industrial area, using air-side economizer is described. The reliability degradation of servers exposed to outside air via an airside economizer was determined qualitatively examining the corrosion of components in the servers and comparing the results to the corrosion of components in a non-operating server stored in a protective environment. The corrosion-related reliability of the servers over almost the life of the product was related to continuous temperature and relative humidity for the duration of the experiment. This work provides guidance for data center administration for similar environment. From an industry perspective, it should be noted that in the four years of operation in the hot and humid Dallas climate using only evaporative cooling or fresh air cooling, we have not seen a single server failure in our research pod. That performance should highlight an opportunity for significant energy savings for data center operators in a much broader geographic area than currently envisioned with evaporative cooling.

An Experimental Study on the Design of Miniature Heat Sinks for Forced Convection Air Cooling

2009 ◽  
Vol 131 (7) ◽  
Author(s):  
Vanessa Egan ◽  
Jason Stafford ◽  
Pat Walsh ◽  
Ed Walsh
Keyword(s):  
Experimental Study ◽  
Heat Sinks ◽  
Cooling Power ◽  
Air Cooling ◽  
Pressure Losses ◽  
Low Profile ◽  
Image Velocimetry ◽  
Profile Height ◽  
Footprint Area ◽  
Heat Sink Design

An experimental study is performed on one of the smallest commercially available miniature fans, suitable for cooling portable electronic devices, used in conjunction with both finned and finless heat sinks of equal exterior dimensions. The maximum overall footprint area of the cooling solution is 534mm2 with a profile height of 5 mm. Previous analysis has shown that due to fan exit angle, flow does not enter the heat sinks parallel to the fins or bounding walls. This results in a nonuniform flow rate within the channels of the finned and finless heat sinks along with impingement of the flow at the entrance giving rise to large entrance pressure losses. In this paper straightening diffusers were attached at the exit of the fan, which resulted in aligning the flow entering the heat sinks with the fins and channel walls. Detailed velocity measurements were obtained using particle image velocimetry, which provided a further insight into the physics of the flow in such miniature geometries and in designing the straightening diffusers. The thermal analysis results indicate that the cooling power of the solution is increased by up to 20% through the introduction of a diffuser, hence demonstrating the need for integrated fan and heat sink design of low profile applications.

Experimental and Analytical Investigation of Compact Liquid Cooled Heat Sinks

2004 ◽  
Author(s):  
M. Zugic ◽  
J. R. Culham ◽  
P. Teertstra ◽  
Y. Muzychka ◽  
K. Horne ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Experimental Tests ◽  
Reynolds Numbers ◽  
High Heat ◽  
Analytical Investigation ◽  
Boundary Resistance ◽  
Heat Fluxes ◽  
Heat Sinks ◽  
Air Cooling ◽  
Design Tools

Compact, liquid cooled heat sinks are used in applications where high heat fluxes and boundary resistance preclude the use of more traditional air cooling techniques. Four different liquid cooled heat sink designs, whose core geometry is formed by overlapped ribbed plates, are examined. The objective of this analysis is to develop models that can be used as design tools for the prediction of overall heat transfer and pressure drop of heat sinks. Models are validated for Reynolds numbers between 300 and 5000 using experimental tests. The agreement between the experiments and the models ranges from 2.35% to 15.3% RMS.

Design of Complex Structured Monolithic Heat Sinks for Enhanced Air Cooling

2012 ◽  
Vol 2 (2) ◽  
pp. 266-277 ◽  
Author(s):  
Shankar Krishnan ◽  
Domhnaill Hernon ◽  
Marc Hodes ◽  
John Mullins ◽  
Alan M. Lyons
Keyword(s):  
Heat Sinks ◽  
Air Cooling

Influence of selected factors on parameters of a cooling system with a Peltier module and forced air flow

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Krzysztof Posobkiewicz ◽  
Krzysztof Górecki
Keyword(s):  
Thermal Resistance ◽  
Heat Sink ◽  
Cooling System ◽  
Heat Sinks ◽  
Cooling Power ◽  
Cooling Systems ◽  
Content Type ◽  
Peltier Module ◽  
Peltier Modules ◽  
Forced Air

Purpose The purpose of this study is to investigate the validation of the usefulness of cooling systems containing Peltier modules for cooling power devices based on measurements of the influence of selected factors on the value of thermal resistance of such a cooling system. Design/methodology/approach A cooling system containing a heat-sink, a Peltier module and a fan was built by the authors and the measurements of temperatures and thermal resistance in various supply conditions of the Peltier module and the fan were carried out and discussed. Findings Conclusions from the research carried out answer the question if the use of Peltier modules in active cooling systems provides any benefits comparing with cooling systems containing just passive heat-sinks or conventional active heat-sinks constructed of a heat-sink and a fan. Research limitations/implications The research carried out is the preliminary stage to asses if a compact thermal model of the investigated cooling system can be formulated. Originality/value In the paper, the original results of measurements and calculations of parameters of a cooling system containing a Peltier module and an active heat-sink are presented and discussed. An influence of power dissipated in the components of the cooling system on its efficiency is investigated.

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