Flaw Stability in Mild Steel Tanks in the Upper-Shelf Ductile Range—Part I: Mechanical Properties

1999 ◽  
Vol 122 (2) ◽  
pp. 162-168 ◽  
Author(s):  
Robert L. Sindelar ◽  
Poh-Sang Lam ◽  
George R. Caskey, ◽  
Leta Y. Woo

Mechanical properties of 1950’s vintage, A285 Grade B carbon steels have been compiled for elastic-plastic fracture mechanics analysis of storage tanks (Lam and Sindelar, 2000). The properties are from standard Charpy V-notch (CVN), 0.4T planform compact tension (C(T)), and tensile (T) specimens machined from archival steel from large water piping. The piping and storage tanks were constructed in the 1950s from semi-killed, hot-rolled carbon steel plate specified as A285 Grade B. Evaluation of potential aging mechanisms at both service conditions shows no loss in fracture resistance of the steel in either case. Site and literature data show that the A285, Grade B steel, at and above approximately 70°F (21°C), is in the upper transition to upper shelf region for absorbed energy and is not subject to cleavage cracking or a brittle fracture mode. Furthermore, the tank sidewalls are 1/2 or 5/8-in. (12.7 or 15.875 mm) thick, and therefore, the J-resistance JR curve that characterizes material resistance to stable crack extension under elastic-plastic deformation best defines the material fracture toughness. The JR, curves for several heats of A285, Grade B steel tested at 40°F (4.4°C), a temperature near the average ductile-to-brittle (DBTT) transition temperature (CVN at 15 ft-lb or 20.3 J), are presented. This data is applicable to evaluate flaw stability of the storage tanks that are operated above 70°F (21°C) since, even at 40°F (4.4°C), crack advance is observed to proceed by ductile tearing. [S0094-9930(00)00402-9]

1999 ◽  
Vol 122 (2) ◽  
pp. 169-173 ◽  
Author(s):  
Poh-Sang Lam ◽  
Robert L. Sindelar

The J-integral fracture methodology was applied to evaluate the stability of postulated flaws in mild steel storage tanks. The material properties and the J-resistance JR curve were obtained from the archival A285 Grade B carbon steel test data. The J-integral calculation was based on the center-cracked panel (CCP) solution of Shih and Hutchinson (1976, ASME J. Eng. Mater. Technol. 98, pp. 289–295). A curvature correction was applied to account for the cylindrical shell configuration. A finite element analysis of an arbitrary flaw in the storage tank demonstrated that the curvature-corrected CCP solution is a close approximation. The maximum storage tank fluid level for a postulated flaw size can be established based on the J-integral flaw stability methodology. [S0094-9930(00)00502-3]


2006 ◽  
Vol 113 ◽  
pp. 334-338
Author(s):  
Z. Dreija ◽  
O. Liniņš ◽  
Fr. Sudnieks ◽  
N. Mozga

The present work deals with the computation of surface stresses and deformation in the presence of friction. The evaluation of the elastic-plastic contact is analyzed revealing three distinct stages that range from fully elastic through elastic-plastic to fully plastic contact interface. Several factors of sliding friction model are discussed: surface roughness, mechanical properties and contact load and areas that have strong effect on the friction force. The critical interference that marks the transition from elastic to elastic- plastic and plastic deformation is found out and its connection with plasticity index. A finite element program for determination contact analysis of the assembled details and due to details of deformation that arose a normal and tangencial stress is used.


Symmetry ◽  
2020 ◽  
Vol 13 (1) ◽  
pp. 39
Author(s):  
Łukasz Warguła ◽  
Dominik Wojtkowiak ◽  
Mateusz Kukla ◽  
Krzysztof Talaśka

This article presents the results of experimental research on the mechanical properties of pine wood (Pinus L. Sp. Pl. 1000. 1753). In the course of the research process, stress-strain curves were determined for cases of tensile, compression and shear of standardized shapes samples. The collected data set was used to determine several material constants such as: modulus of elasticity, shear modulus or yield point. The aim of the research was to determine the material properties necessary to develop the model used in the finite element analysis (FEM), which demonstrates the symmetrical nature of the stress distribution in the sample. This model will be used to analyze the process of grinding wood base materials in terms of the peak cutting force estimation and the tool geometry influence determination. The main purpose of the developed model will be to determine the maximum stress value necessary to estimate the destructive force for the tested wood sample. The tests were carried out for timber of around 8.74% and 19.9% moisture content (MC). Significant differences were found between the mechanical properties of wood depending on moisture content and the direction of the applied force depending on the arrangement of wood fibers. Unlike other studies in the literature, this one relates to all three stress states (tensile, compression and shear) in all significant directions (anatomical). To verify the usability of the determined mechanical parameters of wood, all three strength tests (tensile, compression and shear) were mapped in the FEM analysis. The accuracy of the model in determining the maximum destructive force of the material is equal to the average 8% (for tensile testing 14%, compression 2.5%, shear 6.5%), while the average coverage of the FEM characteristic with the results of the strength test in the field of elastic-plastic deformations with the adopted ±15% error overlap on average by about 77%. The analyses were performed in the ABAQUS/Standard 2020 program in the field of elastic-plastic deformations. Research with the use of numerical models after extension with a damage model will enable the design of energy-saving and durable grinding machines.


2013 ◽  
Vol 651 ◽  
pp. 163-167
Author(s):  
Shu Rui Li ◽  
Xue Min Wang ◽  
Xin Lai He

The influence of Ti oxide on the toughness of heat affected zone for low carbon bainitic steels has been investigated. The optical microscope, SEM and TEM were used to analyze the composition, size and distribution of the inclusions, and the microstructure and mechanical properties after welding thermal simulation were also investigated. The effect of Ti oxide inclusion on the transformation of acicular ferrite has also been studied. The results show that after the melting with Ti dioxide technique the inclusion is complex, in the core is Ti oxides about 1-3 micron and around it is MnS. It has been found the acicular ferrite can nucleate at the inclusions and the Ti oxide inclusion will promote the nucleation of acicular ferrite, and the acicular ferrite will block the growth of bainite. Therefore by introducing the Ti oxide in the steels the microstructure of HAZ could be refined markedly therefore the toughness of HAZ can be improved evidently.


2008 ◽  
Vol 591-593 ◽  
pp. 271-276 ◽  
Author(s):  
M.A. Martinez ◽  
R. Calabrés ◽  
J. Abenojar ◽  
Francisco Velasco

In this work, ultrahigh carbon steels (UHCS) obtained by powder metallurgy with CIP and argon sintered at 1150°C. Then, they were rolled at 850 °C with a reduction of 40 %. Finally, steels were quenched at 850 and 1000 °C in oil. In each step, hardness, bending strength and wear performance were evaluated. Obtained results are justified with a metallographic study by SEM. Both mechanical properties and wear resistance are highly favoured with the thermomechanical treatment that removes the porosity of the material. Moreover, final quenching highly hardens the material. The obtained material could be used as matrix for tool steels.


Author(s):  
A. Ajdari ◽  
P. K. Canavan ◽  
H. Nayeb-Hashemi ◽  
G. Warner

Three-dimensional structure of trabecular bone can be modeled by 2D or 3D Voronoi structure. The effect of missing cell walls on the mechanical properties of 2D honeycombs is a first step towards understanding the effect of local bone resorption due to osteoporosis. In patients with osteoporosis, bone mass is lost first by thinning and then by resorption of the trabeculae [1]. Furthermore, creep response is important to analyze in cellular solids when the temperature is high relative to the melting temperature. For trabecular bone, as body temperature (38 °C) is close to the denaturation temperature of collagen (52 °C), trabecular bone creeps [1]. Over the half of the osteoporotic vertebral fractures that occur in the elderly, are the result of the creep and fatigue loading associated with the activities of daily living [2]. The objective of this work is to understand the effect of missing walls and filled cells on elastic-plastic behavior of both regular hexagonal and non-periodic Voronoi structures using finite element analysis. The results show that the missing walls have a significant effect on overall elastic properties of the cellular structure. For both regular hexagonal and Voronoi materials, the yield strength of the structure decreased by more than 60% by introducing 10% missing walls. In contrast, the results indicate that filled cells have much less effect on the mechanical properties of both regular hexagonal and Voronoi materials.


Metals ◽  
2021 ◽  
Vol 11 (3) ◽  
pp. 423
Author(s):  
Thorsten Michler ◽  
Frank Schweizer ◽  
Ken Wackermann

It is well-documented experimentally that the influence of hydrogen on the mechanical properties of structural alloys like austenitic stainless steels, nickel superalloys, and carbon steels strongly depends on temperature. A typical curve plotting any hydrogen-affected mechanical property as a function of temperature gives a temperature THE,max, where the degradation of this mechanical property reaches a maximum. Above and below this temperature, the degradation is less. Unfortunately, the underlying physico-mechanical mechanisms are not currently understood to the level of detail required to explain such temperature effects. Though this temperature effect is important to understand in the context of engineering applications, studies to explain or even predict the effect of temperature upon the mechanical properties of structural alloys could not be identified. The available experimental data are scattered significantly, and clear trends as a function of chemistry or microstructure are difficult to see. Reported values for THE,max are in the range of about 200–340 K, which covers the typical temperature range for the design of structural components of about 230–310 K (from −40 to +40 °C). That is, the value of THE,max itself, as well as the slope of the gradient, might affect the materials selection for a dedicated application. Given the current lack of scientific understanding, a statistical approach appears to be a suitable way to account for the temperature effect in engineering applications. This study reviews the effect of temperature upon hydrogen effects in structural alloys and proposes recommendations for test temperatures for gaseous hydrogen applications.


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