scholarly journals Integration of the Brayton and Rankine Cycle to Maximize Gas Turbine Performance: A Cogeneration Option

Author(s):  
R. L. Messerlie ◽  
J. R. Strother

The Brayton and Rankine cycles are well known and widely used in their own way to generate power. A combining of the fluids of the two cycles has been proposed by International Power Technology and tested by Allison Gas Turbine Operations. Steam generated by the exhaust heat is mixed with the fuel and air in the gas turbine combustion chamber prior to expansion through the turbine. The thermal efficiency of an existing engine can be increased by 40% and power output by 60% at constant turbine temperature. This concept is identified as the Dual Fluid Cycle (DFC). In addition to the basic improvement in cycle performance, the DFC provides an added degree of flexibility to the power plant engineer in his effort to satisfy plant needs for power, heat, and steam. Allison test results of this concept on a Model 501-KB engine have been correlated with a computer model of the engine and show good agreement. This paper will show how the DFC can be used to maximize thermal efficiency while meeting the requirement for power and steam in selected cases. Comparisons will be made to other options for power and steam generation.

Author(s):  
W. V. Hambleton

This paper represents a study of the overall problems encountered in large gas turbine exhaust heat recovery systems. A number of specific installations are described, including systems recovering heat in other than the conventional form of steam generation.


Author(s):  
G. Barigozzi ◽  
G. Bonetti ◽  
G. Franchini ◽  
A. Perdichizzi ◽  
S. Ravelli

A modeling procedure was developed to simulate design and off-design operation of Hybrid Solar Gas Turbines in a combined cycle (CC) configuration. The system includes an heliostat field, a receiver and a commercial gas turbine interfaced with a conventional steam Rankine cycle. Solar power input is integrated in the GT combustor by natural gas. Advanced commercial software tools were combined together to get design and off-design performance prediction: TRNSYS® was used to model the solar field and the receiver while the gas turbine and steam cycle simulations were performed by means of Thermoflex®. Three GT models were considered, in the 35–45 MWe range: a single shaft engine (Siemens SGT800) and two two-shaft engines (the heavy-duty GT Siemens SGT750 and the aero derivative GE LM6000 PF). This in order to assess the influence of different GT spool arrangements and control strategies on GT solarization. The simulation method provided an accurate modeling of the daily solar hybrid CC behavior to be compared against the standard CC. The effects of solarization were estimated in terms of electric power and efficiency reduction, fossil fuel saving and solar energy to electricity conversion efficiency.


Author(s):  
J. H. Horlock ◽  
W. A. Woods

Earlier analytical and graphical treatments of gas turbine performance, assuming the working fluid to be a perfect gas, are developed to allow for ‘non-perfect’ gas effects and pressure losses. The pressure ratios for maximum power and maximum thermal efficiency are determined analytically; the graphical presentations of performance based on the earlier approach are also modified. It is shown that the optimum conditions previously determined from the ‘air standard’ analyses may be changed quite substantially by the inclusion of the ‘real’ effects.


Author(s):  
Choon Seng Wong ◽  
Susan Krumdieck

Similitude, or similarity concept, is an essential concept in turbomachinery to allow the designer to scale a turbine design to different sizes or different working fluids without repeating the whole design and development process. Similarity concept allows the testing of a turbomachine in a simple air test bench instead of a full-scale organic Rankine cycle (ORC) test bench. The concept can be further applied to adapt an existing gas turbine as an ORC turbine using different working fluids. This paper aims to scale an industrial gas turbine to different working fluids, other than the fluid the turbine was originally designed for. The turbine performance map for air was generated using the 3D computational fluid dynamics (CFD) analysis tools. Three different approaches using the similarity concept were applied to scale the turbine performance map using air and generate the performance map for two refrigerants: R134a and R245fa. The scaled performance curves derived from the air performance data were compared to the performance map generated using CFD analysis tools for R134a and R245fa. The three approaches were compared in terms of the accuracy of the performance estimation, and the most feasible approach was selected. The result shows that complete similarity cannot be achieved for the same turbomachine with two different working fluids, even at the best efficiency point for particular expansion ratio. If the constant pressure ratio is imposed, the location of the optimal velocity ratio and optimal specific speed would be underestimated with calculation error over 20%. Constant Δh0s/a012 was found to provide the highest accuracy in the performance estimation, but the expansion ratio (or pressure ratio) is varying using different working fluids due to the variation of sound speed. The differences in the fluid properties and the expansion ratio lead to the deviation in turbine performance parameters, velocity diagram, turbine's exit swirl angle, and entropy generation. The use of Δh0s/a012 further limits the application of the gas turbine for refrigerants with heavier molecular weight to a pressure ratio less than the designed pressure ratio using air. The specific speed at the best efficiency point was shifted to a higher value if higher expansion ratio was imposed. A correction chart for R245fa was attempted to estimate the turbine's performance at higher expansion ratio as a function of volumetric flow ratio.


2011 ◽  
Vol 71-78 ◽  
pp. 1765-1768
Author(s):  
Hong Mei Zhu ◽  
Heng Sun ◽  
Tian Quan Pan

A theoretical study of the performance of a CCHP system using natural gas as fuel which consists of gas turbine-steam turbine combined cycle, absorption refrigeration unit and exhaust heat boiler under variable loads was carried out. Two methods to adjust the electric and cooling loads are employed here. One method is to increase the outlet pressure of the steam turbine in the Rankine cycle. Another way is to change the air coefficient of the gas turbine. The calculation results show that the first method can obtain higher energy efficient and is the preferred method. The second way can be employed in case that further more cooling is required.


Author(s):  
Yujie Xu ◽  
Hongguang Jin ◽  
Rumou Lin ◽  
Wei Han

A partial gasification combined cycle with CO2 recovery is proposed in this paper. Partial gasification adopts cascade conversion of the composition of coal. Active composition of coal is simply gasified, while inactive composition, that is char, is burnt in a boiler. Oxy-fuel combustion of syngas produces only CO2 and H2O, so the CO2 can be separated through cooling the working fluid. This decreases the amount of energy consumption to separate CO2 compared with conventional methods. The novel system integrates the above two key technologies by injecting steam from a steam turbine into the combustion chamber of a gas turbine to combine the Rankine cycle with the Brayton cycle. The thermal efficiency of this system will be higher based on the cascade utilization of energy level. Compared with the conventional integrated gasification combined cycle (IGCC), the compressor of the gas turbine, heat recovery steam generator (HRSG) and gasifier are substituted for a pump, reheater, and partial gasifier, so the system is simplified obviously. Furthermore, the novel system is investigated by means of energy-utilization diagram methodology and provides a simple analysis of their economic and environmental performance. As a result, the thermal efficiency of this system may be expected to be 45%, with CO2 recovery of 41.2%, which is 1.5–3.5% higher than that of an IGCC system. At the same time, the total investment cost of the new system is about 16% lower than that of an IGCC. The comparison between the partial gasification technology and the IGCC technology is based on the two representative cases to identify the specific feature of the proposed system. The promising results obtained here with higher thermal efficiency, lower cost, and less environmental impact provide an attractive option for clean-coal utilization technology.


Author(s):  
Toru Takahashi ◽  
Yutaka Watanabe ◽  
Hidefumi Araki ◽  
Takashi Eta

Humid air gas turbine systems that are regenerative cycle using humidified air can achieve higher thermal efficiency than gas turbine combined cycle power plant (GTCC) even though they do not require a steam turbine, a high combustion temperature, or a high pressure ratio. In particular, the advanced humid air gas turbine (AHAT) system appears to be highly suitable for practical use because its composition is simpler than that of other systems. Moreover, the difference in thermal efficiency between AHAT and GTCC is greater for small and medium-size gas turbines. To verify the system concept and the cycle performance of the AHAT system, a 3MW-class pilot plant was constructed that consists of a gas turbine with a two-stage centrifugal compressor, a two-stage axial turbine, a reverse-flow-type single-can combustor, a recuperator, a humidification tower, a water recovery tower, and other components. As a result of an operation test, the planned power output of 3.6MW was achieved, so that it has been confirmed the feasibility of the AHAT as a power-generating system. In this study, running tests on the AHAT pilot plant is carried out over one year, and various characteristics such as the effect of changes in ambient temperature, part-load characteristics, and start-up characteristics were clarified by analyzing the data obtained from the running tests.


Author(s):  
Yujie Xu ◽  
Hongguang Jin ◽  
Rumou Lin ◽  
Wei Han

A partial gasification combined cycle with CO2 recovery is proposed in this paper. Partial gasification adopts cascade conversion of the composition of coal. Active composition of coal is simply gasified, while inactive composition, that is char, is burnt in a boiler. Oxy-fuel combustion of syngas produces only CO2 and H2O, so the CO2 can be separated through cooling the working fluid. This decreases the amount of energy consumed to separate CO2 compared with conventional methods. The novel system integrates the above two key technologies, by injecting steam from a steam turbine into the combustion chamber of a gas turbine, to combine the Rankine cycle with the Brayton cycle. The thermal efficiency of this system will be higher based on the cascade utilization of energy level. Compared to the conventional IGCC, the compressor of the gas turbine, HRSG and gasifier are substituted for a pump, reheater and partial gasifier, so the system is simplified obviously. Furthermore, the novel system is investigated by means of EUD (Energy-Utilization Diagram) methodology and provides a simple analysis of their economic and environmental performance. As a result, the thermal efficiency of this system may be expected to be 46%, with recovery of 50% of CO2, which is 3–5% higher than that of an IGCC system. At the same time, the total investment cost of the new system is about 21.5% lower than that of an IGCC. The promising results obtained here with higher thermal efficiency, lower cost and less environmental impact provide an attractive option for clean coal utilization technology.


1988 ◽  
Vol 110 (1) ◽  
pp. 8-16 ◽  
Author(s):  
G. Cerri ◽  
G. Arsuffi

A simple steam-injected gas turbine cycle equipped with an exhaust heat recovery section is analyzed. The heat recovery section consists of a waste heat boiler, which produces the steam to be injected into the combustion chamber, and a self-production demineralized water plant based on a distillation process. This plant supplies the pure water needed in the mixed steam-gas cycle. Desalination plant requirements are investigated and heat consumption for producing distilled water is given. Overall steam-gas turbine cycle performance and feasibility of desalting plants are investigated in a firing temperature range from 1000.°C to 1400.°C for various compressor pressure and steam-to-air injection ratios. An example is reported.


Author(s):  
Joachim Kurzke

Any gas turbine performance simulation tool employs simplifications, some more, some less. It depends on the intent of the simulation which simplifications are appropriate. For beginners, many are necessary for teaching how the gas turbine works from principle. For practical applications — because of the accuracy requirements — many simplifications introduced in textbooks are not appropriate. This paper comments on the simplifications that are typically made. Simplified gas property models are quite acceptable for ideal cycle analysis. For the examination of real cycles, however, especially the model of the burner should be better than those described in most textbooks. This is because these models yield the best cycle efficiency at stoichiometric fuel-air-ratio while a realistic burner model leads to the conclusion that the best thermal efficiency happens to be at significantly lower fuel-air-ratios respectively temperatures. For off-design simulations many simplifications have the aim to avoid iterative solutions or restricting the algorithms to one-dimensional iterations. If more than one iteration variable shows up — which is the case with multi-spool engine simulations — then the problem is solved with fitting several one-dimensional iterations into each other. This methodology is described in most textbooks, but it is nearly never used in industry because the logic is more complex than necessary and difficult to adapt to special needs. The seeming simplification is actually a complication when applied to real world problems. Universities should teach as a standard the multidimensional Newton Raphson iteration technique which allows writing gas turbine cycle codes with nearly no restriction to the methods of formulating the laws of physics. The consequence of simplified mathematics is often an off-design simulation which does not employ compressor and turbine maps. Such a methodology yields accurate values for thermal efficiency respectively specific fuel consumption only within a narrow range of operating conditions; the accuracy of the results is not sufficient for real world applications. Of course also in programs for industrial use the reality is modeled with many compromises. Some simplifications which have not so obvious consequences are discussed. For example, there is an influence of the speed-flow characteristics in the booster map on its operating line if an often used type of fan performance representation is employed. Another example is that an oversimplified description of what happens in the compressor interduct can lead to wrong conclusions when the effects of inlet flow distortion on the stability of compressors in series are sought.


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