Non-Contact Vehicle Overload Identification Method Based on Body Vibration Theory

Author(s):  
Yiran Ding ◽  
Daolin Zhou ◽  
Shimin Yu ◽  
Zhenyu Wang ◽  
Gangfeng Tan

Abstract Vehicle overload seriously affects the traffic safety, damages the road infrastructure, and the road service life is reduced. There are many shortcomings in the current detection methods for overloaded vehicles. Traditional static weighing stations are relatively fixed and affect the road traffic efficiency; the cost of weighing in motion station is high, while the precision is not enough; on-board weighing electronic products require the modification of vehicles, which is difficult to promote. In this paper, a non-contact overload detection method based on body vibration is proposed. After the analyzation of the body vibration response of dynamic vehicles under specific vibrational excitation, the load value data can be obtained combined with standard parameters and mathematical calculation model. Firstly, the body vibration response model under specific excitation is established. Then, roadbed facilities are arranged according to specific requirements, cameras calibration are finished, and the identification environment is built. Machine vision technology is used to identify the vibration track of the characteristic point on the vehicle body in the vertical direction. The vibration response characteristic parameters are extracted using the established response model. Finally, the vehicle load value data can be obtained by resolve the characteristic parameters. Compared with the rated load data in the database, the overload judgment of the vehicle is obtained. In the experiment part, the road speed-control hump was used as the vibration excitation source. The vehicle experiments were carried out with Dongfeng Aeolus S30 and Yuejin Shangjun X500. The results show that the load identification error can be controlled within 20%–30%. This method above can detect overload vehicles without affecting the traffic efficiency and also has certain guiding significance for the development of intelligent vehicles.

2020 ◽  
Vol 5 (3-4) ◽  
pp. 79-90
Author(s):  
Fridtjof Körner ◽  
Ralph Mayer

Abstract The friction at the contact surfaces of a vehicle body vibration damper, which are moved relatively to each other, influences its transmission behavior at the start of movement (breakaway force) as well as with excitation signals of higher velocity and thus has an impact on the comfort properties of the damper. According to Vibracoustic (Die wichtigsten Kriterien für deutsche Autofahrer beim Autokauf, Springer Fachmedien Wiesbaden GmbH, Wiesbaden, 2019), for most German drivers (63%) comfort (in addition to brand and appearance) before driving dynamics (53%) and environmental compatibility (48%) is the most important criteria when evaluating a new car, which explains the importance of this vehicle characteristics. Furthermore, the friction is present with any relative movement of the damper and is, therefore, relevant for the design of the damper and the associated vertical dynamics. The friction is generally determined in the fully assembled state of the damper, including oil filling and gas pressure at a very low movement velocity to eliminate the influence of the damping force. This measurement method allows no or only inadequate statements about the friction behavior at, e.g. more dynamic excitation scenarios. As a result, the aim should be to characterize the friction properties without the influence of hydraulic damping at the start of movement or reversal of movement, as well as at higher movement velocities. Another goal is to evaluate the influence of the internal pressure of the damper on its friction behavior. The test damper used here is a commercially available monotube damper that has been modified in accordance with the requirements for these tests. The results shown below can be used as starting variables for further investigations for the targeted optimization of the friction properties and thus for the improvement of driving comfort. The reduction in damper friction promises an increase in comfort due to the improved decoupling of the vehicle body from the road excitation. Furthermore, the data obtained enable the level of detail of simulation models to be increased and serve as a basis for comparing different friction pairings and contact surfaces in the damper. For the substitution of coatings (chrome-free piston rods → environmental protection) or tube materials (aluminum matrix composites → lightweight construction) as well as for changes in the surface structure and roughness, the results enable an evaluation of the friction properties compared to conventional dampers and the adjustment of the friction pairings in the sense of the best possible functionality.


Author(s):  
Baek-soon Kwon ◽  
Daejun Kang ◽  
Kyongsu Yi

This article deals with the design of a partial preview active suspension control algorithm for the improvement of vehicle ride comfort. Generally, while preview-controlled active suspension systems have even greater potential than feedback-controlled systems, their main challenge is obtaining preview information of the road profile ahead. A critical drawback of the “look-ahead” sensors is an increased risk of incorrect detection influenced by water, snow, and other soft obstacles on the road. In this work, a feasible wheelbase preview suspension control algorithm without information about the road elevation has been developed based on a novel 3-degree-of-freedom full-car dynamic model which incorporates only the vehicle body dynamics. The main advantage of the employed vehicle model is that the system disturbance input vector consists of vertical wheel accelerations that can be measured easily. The measured acceleration information of the front wheels is used for predictive control of the rear suspension to stabilize the body motion. The suspension state estimator has also been designed to completely remove the effect of unknown road disturbance on the state estimation error. The estimation performance of an observer is verified via a simulation study and field tests. The performance of the proposed suspension controller is evaluated on a frequency domain and time domain via a simulation study. It is shown that the vehicle ride comfort can be improved more by the proposed wheelbase preview control approach than by the feedback approach.


2022 ◽  
Vol 19 (4) ◽  
pp. 34-39
Author(s):  
I. O. Chernyaev ◽  
S. A. Evtyukov

 Developments in adaptive systems for maintenance and repair of automotive vehicles set the task of monitoring the conditions of their operation. One of the main factors determining these conditions is the type of road surface.The article describes the results of identification of the type (and condition) of the road surface obtained by theoretical and experimental methods based on the analysis of vertical accelerations recorded on the vehicle body.The purpose of research was to provide a possibility of continuous monitoring of the type of road surface on which a vehicle is driving, with the subsequent application of the obtained data to correct maintenance intervals. The results of experiments have shown the dependence of the vertical acceleration of the body on the micro-profile of the road surface. The described experimentally obtained profiles of vertical accelerations refer to different types of road surface in different conditions. For quantitative assessment, it is proposed to calculate the average level of accelerations as an integral average over a certain time interval.The results of the experiments have allowed to substantiate the empirical dependence of the average level of accelerations on speed of a vehicle. Based on this dependence, a method is proposed for recalculating the current values of the average levels of accelerations obtained at different speeds into values adjusted to the base speed to ensure the possibility of their comparison.It is shown that based on the values of average acceleration levels obtained through operation monitoring regarding a previously known type of road surface, it is possible to determine its condition. A short algorithm is formulated for practical implementation and assessment of road conditions of traffic flows. As for hardware, it is proposed not to equip a vehicle with additional sensors but to use operational standard accelerometers as part of in-vehicle emergency call systems, e.g., ERA-GLONASS equipment units. 


2020 ◽  
Vol 4 (2) ◽  
pp. 109-114
Author(s):  
Iyasu T. Jiregna ◽  
Goftila Sirata

The driving comfort of the vehicle is primarily determined by the design of the suspension system, which transmits the force between the vehicle and the ground. There are different types of vehicle suspension systems, including active suspension systems that provide significant benefits for ride comfort while driving. However, the existing active suspension systems have limited functions such as power, and also complex structure. To overcome the problem, the proper design of the active suspension system by considering its present limitations is essential. A well-designed active suspension system controls the load on the wheels under the resonance of the body structure and ensures driving comfort. It reduces the vibrational energy of the vehicle body caused by the excitation of the road while keeping the stability of the vehicle within an acceptable limit. For a proper design of the active suspension system, the road surface, the seat suspension, and the wheel load are the most important elements to consider. In this study, different types of vehicle suspension systems with their limitations have been thoroughly investigated. Many aspects of control and some of the essential practical considerations are also explored.


Transport ◽  
2014 ◽  
Vol 29 (4) ◽  
pp. 431-439 ◽  
Author(s):  
Vidas Žuraulis ◽  
Loreta Levulytė ◽  
Edgar Sokolovskij

The paper analyses the impact of the road micro-profile on the duration and the type of the vehicle wheel contact with the road surface driving at different speed. The selected vehicle bicycle model describes vertical displacements of front and rear wheels and their suspension as well as the impact of the vehicle body motion and longitudinal oscillation. International Roughness Index (IRI) and micro-profile irregularities of the road section analysed in the paper were identified using specialized road testing equipment. The experimental investigations measuring the vehicle suspension displacement and the body acceleration were carried out. Frequency characteristics of suspension motion and regularities of vertical movement of the wheel were identified after dividing the investigated road section according to driving modes. The analysis into the wheel contact with the road surface and identified correlations enable to determine the vehicle stability on selected quality roads.


2021 ◽  
pp. 107754632199759
Author(s):  
Jianchun Yao ◽  
Mohammad Fard ◽  
John L Davy ◽  
Kazuhito Kato

Industry is moving towards more data-oriented design and analyses to solve complex analytical problems. Solving complex and large finite element models is still challenging and requires high computational time and resources. Here, a modular method is presented to predict the transmission of vehicle body vibration to the occupants’ body by combining the numerical transfer matrices of the subsystems. The transfer matrices of the subsystems are presented in the form of data which is sourced from either physical tests or finite element models. The structural dynamics of the vehicle body is represented using a transfer matrix at each of the seat mounting points in three triaxial (X–Y–Z) orientations. The proposed method provides an accurate estimation of the transmission of the vehicle body vibration to the seat frame and the seated occupant. This method allows the combination of conventional finite element analytical model data and the experimental data of subsystems to accurately predict the dynamic performance of the complex structure. The numerical transfer matrices can also be the subject of machine learning for various applications such as for the prediction of the vibration discomfort of the occupant with different seat and foam designs and with different physical characteristics of the occupant body.


Sensors ◽  
2021 ◽  
Vol 21 (11) ◽  
pp. 3849
Author(s):  
Martin Svoboda ◽  
Milan Chalupa ◽  
Karel Jelen ◽  
František Lopot ◽  
Petr Kubový ◽  
...  

The article deals with the measurement of dynamic effects that are transmitted to the driver (passenger) when driving in a car over obstacles. The measurements were performed in a real environment on a defined track at different driving speeds and different distributions of obstacles on the road. The reaction of the human organism, respectively the load of the cervical vertebrae and the heads of the driver and passenger, was measured. Experimental measurements were performed for different variants of driving conditions on a 28-year-old and healthy man. The measurement’s main objective was to determine the acceleration values of the seats in the vehicle in the vertical movement of parts of the vehicle cabin and to determine the dynamic effects that are transmitted to the driver and passenger in a car when driving over obstacles. The measurements were performed in a real environment on a defined track at various driving speeds and diverse distributions of obstacles on the road. The acceleration values on the vehicle’s axles and the structure of the driver’s and front passenger’s seats, under the buttocks, at the top of the head (Vertex Parietal Bone) and the C7 cervical vertebra (Vertebra Cervicales), were measured. The result of the experiment was to determine the maximum magnitudes of acceleration in the vertical direction on the body of the driver and the passenger of the vehicle when passing a passenger vehicle over obstacles. The analysis of the experiment’s results is the basis for determining the future direction of the research.


Author(s):  
DB Heyner ◽  
G Piazza ◽  
E Beeh ◽  
G Seidel ◽  
HE Friedrich ◽  
...  

A promising approach for the development of sustainable and resource-saving alternatives to conventional material solutions in vehicle structures is the use of renewable raw materials. One group of materials that has particular potential for this application is wood. The specific material properties of wood in the longitudinal fiber direction are comparable to typical construction materials such as steel or aluminum. Due to its comparatively low density, there is a very high lightweight construction potential especially for bending load cases. Structural components of the vehicle body are exposed to very high mechanical loads in the case of crash impact. Depending on the component under consideration, energy has to be absorbed and the structural integrity of the body has to be ensured in order to protect the occupants. The use of natural materials such as wood poses particular challenges for such applications. The material characteristics of wood are dispersed, and depend on environmental factors such as humidity. The aim of the following considerations was to develop a material system to ensure the functional reliability of the component. The test boundary conditions for validation also play a key role in this context. The potential of wood–steel hybrid design based on laminated veneer lumber and steel was investigated for use in a component subjected to crash loads such as the door impact beam. The chosen solution involves a separation of functions. A laminated veneer lumber-based beam was hybridized with a steel strip on the tension side. The steel strip was designed to compensate the comparatively low elongation at fracture of the wood and to ensure the integrity of the beam. The wooden component was designed for high energy absorption due to delamination and controlled failure during the impact, while maintaining the surface moment of inertia, i.e. the bending stiffness of the entire component. This approach was chosen to ensure the functional safety of the component, avoid sudden component failure and utilize the high potential of both materials. The tests carried out provided initial functional proof of the chosen solution. The hybridization achieved significantly higher deformations without sudden failure of the beam. In addition, bending capabilities were increased significantly compared to a beam without hybridization. In comparison with a state-of-the-art steel beam, the hybrid beam was not able to achieve the maximum deformation and the target weight of the hybrid beam. Further optimization of the hybrid beam is therefore necessary.


2008 ◽  
Vol 15 (1) ◽  
pp. 51-60 ◽  
Author(s):  
C.Q. Liu

In this paper, an improved FRF-based substructure synthesis method combined with power flow analysis is presented and is used for performing a vehicle axle noise analysis. The major transfer paths of axle noise transmitted from chassis to vehicle body are identified and ranked based on power flows transmitted through bushings between the chassis and body. To calculate the power flows, it is necessary to know the reaction forces and the vibrations at the bushing locations on the body side. To this end, the body is represented in terms of experimentally derived frequency response functions (FRF's) at the bushing locations, and the FRF's are coupled with the FEA model of the chassis for performing a total system dynamic analysis. This paper also describes how the FRF's of the vehicle body and the frequency dependent stiffness data of the bushings can be combined together with a simple formulation to better represent the dynamic characteristics of a full vehicle. A classical example is used to illustrates the concept of the method, and the method is then applied to a vehicle axle noise analysis with detailed procedure. The theoretical predictions are compared with experimentally measured results. Good correlation has been obtained.


2014 ◽  
Vol 590 ◽  
pp. 451-457
Author(s):  
Sen Nan Song ◽  
Fa Chao Jiang ◽  
Hong Shi

The present work is concerned with the rolling motion of the battery pack when EV travelling on the road. First McPherson suspension system was regarded as the research object with detailed analysis of its structural features and motion characteristics. Establish the mathematical model which could apply to calculating the rolling motion of the vehicle body. Through MATLAB/Simulink simulation software, we could calculate the rolling angle on passive suspension. On this basis, assume that the battery pack mounted on the vehicle body and make it passive connection and PID connection. When the body rolls, the battery pack will produce a certain angle then. Next establish the mathematical model to summarize the relationship between the two variables. Then we set the parameters and calculate the roll angle of battery pack in both cases for comparison. Simulation results show that road irregularities will make battery rotate an angle and PID controller can effectively reduce the angle, especially angular acceleration. This paper put forward a new idea that battery is connected with body by active control on EV, and proves the superiority in reducing the rolling angle.


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