Management of an Industrial Facility Using an Artificial Neural Network Monitoring System

Author(s):  
Rory Hynes ◽  
Babak Seyedan

The objective of this paper is to assess the optimum heat load capacity of a real CHP plant and provide recommendations to improve heat utilization and reduce costs using a computerized system. A simulation model based on component actual behaviour has been developed. The simulation model is capable of plant optimization that could lead to significant economic and energy consumption improvements. The general modular structural of the plant component is described together with a discussion of the results and cost analysis. In the second part, feasibility of the Artificial Neural Network (ANN) approach is evaluated. The data from the simulation model of the plant is used to train such an ANN model. Results from the conventional computer technique are compared with that of the direct method based ANN approach. The results indicate it is feasible to use ANN to predict plant-operating conditions. The ANN gives a good time response and performance prediction capability with change of boundary conditions. Significantly shorter computation time is obtained with the ANN compared to the physical model. The accuracy of the ANN output and its suitability for on-line monitoring of a CHP plant are discussed.

Author(s):  
Hadi Salehi ◽  
Mosayyeb Amiri ◽  
Morteza Esfandyari

In this work, an extensive experimental data of Nansulate coating from NanoTechInc were applied to develop an artificial neural network (ANN) model. The Levenberg–Marquart algorithm has been used in network training to predict and calculate the energy gain and energy saving of Nansulate coating. By comparing the obtained results from ANN model with experimental data, it was observed that there is more qualitative and quantitative agreement between ANN model values and experimental data results. Furthermore, the developed ANN model shows more accurate prediction over a wide range of operating conditions. Also, maximum relative error of 3% was observed by comparison of experimental and ANN simulation results.


Author(s):  
Yao Kouassi Benjamin ◽  
Emmanuel Assidjo Nogbou ◽  
Gossan Ado ◽  
Catherine Azzaro-Pantel ◽  
André Davin

The application of a hybrid framework based on the combination, artificial neural network-genetic algorithm (ANN-GA), for n-thymol synthesis modeling and optimization has been developed. The effects of molar ratio propylene/cresol (X1), catalyst mass (X2) and temperature (X3) on n-thymol selectivity Y1 and m-cresol conversion Y2 were studied. A 3-8-2 ANN model was found to be very suitable for reaction modeling. The multiobjective optimization, led to optimal operating conditions (0.55 ? X1 ? 0.77; 1.773 g ? X2 ? 1.86 g; 289.74 °C ? X3 ? 291.33 °C) representing good solutions for obtaining high n-thymol selectivity and high m-cresol conversion. This optimal zone corresponded to n-thymol selectivity and m-cresol conversion ranging respectively in the interval [79.3; 79.5]% and [13.4 %; 23.7]%. These results were better than those obtained with a sequential method based on experimental design for which, optimum conditions led to n-thymol selectivity and m-cresol conversion values respectively equal to 67% and 11%. The hybrid method ANN-GA showed its ability to solve complex problems with a good fitting.


Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2216 ◽  
Author(s):  
Ravi Kishore ◽  
Roop Mahajan ◽  
Shashank Priya

Thermoelectric generators (TEGs) are rapidly becoming the mainstream technology for converting thermal energy into electrical energy. The rise in the continuous deployment of TEGs is related to advancements in materials, figure of merit, and methods for module manufacturing. However, rapid optimization techniques for TEGs have not kept pace with these advancements, which presents a challenge regarding tailoring the device architecture for varying operating conditions. Here, we address this challenge by providing artificial neural network (ANN) models that can predict TEG performance on demand. Out of the several ANN models considered for TEGs, the most efficient one consists of two hidden layers with six neurons in each layer. The model predicted TEG power with an accuracy of ±0.1 W, and TEG efficiency with an accuracy of ±0.2%. The trained ANN model required only 26.4 ms per data point for predicting TEG performance against the 6.0 minutes needed for the traditional numerical simulations.


2021 ◽  
Vol 11 (2) ◽  
pp. 365-373
Author(s):  
Emy Zairah Ahmad ◽  
Hasila Jarimi ◽  
Tajul Rosli Razak

Dust accumulation on the photovoltaic system adversely degrades its power conversion efficiency (PCE). Focusing on residential installations, dust accumulation on PV modules installed in tropical regions may be vulnerable due to lower inclination angles and rainfall that encourage dust settlement on PV surfaces. However, most related studies in the tropics are concerned with studies in the laboratory, where dust collection is not from the actual field, and an accurate performance prediction model is impossible to obtain. This paper investigates the dust-related degradation in the PV output performance based on the developed Artificial Neural Network (ANN) predictive model. For this purpose, two identical monocrystalline modules of 120 Wp were tested and assessed under real operating conditions in Melaka, Malaysia (2.1896° N, 102.2501° E), of which one module was dust-free (clean). At the same time, the other was left uncleaned (dusty) for one month. The experimental datasets were divided into three sets: the first set was used for training and testing purposes, while the second and third, namely Data 2 and Data 3, were used for validating the proposed ANN model. The accuracy study shows that the predicted data using the ANN model and the experimentally acquired data are in good agreement, with MAE and RMSE for the cleaned PV module are as low as 1.28 °C, and 1.96 °C respectively for Data 2 and 3.93 °C and 4.92 °C respectively for Data 3.  Meanwhile, the RMSE and MAE for the dusty PV module are 1.53°C and 2.82 °C respectively for Data 2 and 4.13 °C and 5.26 °C for Data 3. The ANN predictive model was then used for yield forecasting in a residential installation and found that the clean PV system provides a 7.29 % higher yield than a dusty system. The proposed ANN model is beneficial for PV system installers to assess and anticipate the impacts of dust on the PV installation in cities with similar climatic conditions.


Author(s):  
G. Chaussonnet ◽  
S. Gepperth ◽  
S. Holz ◽  
R. Koch ◽  
H.-J. Bauer

Abstract A fully connected Artificial Neural Network (ANN) is used to predict the spray characteristics of prefilming airblast atomization. The model is trained from the planar prefilmer experiment from the PhD thesis of Gepperth [Experimentelle Untersuchung des Primärzerfalls an generischen luftgestützten Zerstäubern unter Hochdruckbedingungen, Vol. 75. Logos Verlag Berlin GmbH], in which shadowgraphy images of the liquid breakup at the atomizing edge capture the characteristics of the primary droplets and the ligaments. The quantities extracted from the images are the Sauter Mean Diameter, the mean droplet axial velocity, the mean ligament length and the mean ligament deformation velocity. These are the prescribed output of the ANN model. In total, the training database contains 322 different operating points at which different prefilmers, liquid types, ambient pressures, film loadings and gas velocities were investigated. Two types of model input quantities are investigated. First, nine dimensional parameters related to the geometry, the operating conditions and the properties of the liquid are used as inputs for the model. Second, nine non-dimensional groups commonly used for liquid atomization are derived from the first set of inputs. These two types of inputs are compared. The architecture providing the best fitting is determined after testing over 10000 randomly drawn ANN architectures, with up to 10 layers and up to 128 neurons per layer. The striking results is that for both types of model, the best architectures consist of a shallow net with the hidden layers in the form of a diabolo: three layers with a large number of neurons (≥ 64) in the first and the last layer, and very few neurons (≈12) in middle layer. This shape recalls the shape of an autoencoder, where the middle layer would be the feature space of reduced dimensionality. The trend highlighted by our results, to have a limited number of layers, is in contrast with recent observations in Deep Learning applied to computer vision and speech recognition. It was found that the model with dimensional input quantities always shows a lower test and validation errors than the one with non-dimensional input quantities. The best architectures for both types of inputs (dimensional and non-dimensional input) were tested versus the experiments. Both provide comparable accuracy, which is better than typical correlations of SMD and droplet velocity. As the models takes more input parameters into account compared to the correlations, they can predict the experimental data more accurately. Finally the extrapolation capability of the models was assessed by a training them on a confined domain of parameters and testing them outside this domain. It was found that the models can extrapolate at larger gas velocity. With a larger ambient pressure or a lower trailing edge thickness, the accuracy decreases drastically.


2019 ◽  
Vol 12 (3) ◽  
pp. 248-261
Author(s):  
Baomin Wang ◽  
Xiao Chang

Background: Angular contact ball bearing is an important component of many high-speed rotating mechanical systems. Oil-air lubrication makes it possible for angular contact ball bearing to operate at high speed. So the lubrication state of angular contact ball bearing directly affects the performance of the mechanical systems. However, as bearing rotation speed increases, the temperature rise is still the dominant limiting factor for improving the performance and service life of angular contact ball bearings. Therefore, it is very necessary to predict the temperature rise of angular contact ball bearings lubricated with oil-air. Objective: The purpose of this study is to provide an overview of temperature calculation of bearing from many studies and patents, and propose a new prediction method for temperature rise of angular contact ball bearing. Methods: Based on the artificial neural network and genetic algorithm, a new prediction methodology for bearings temperature rise was proposed which capitalizes on the notion that the temperature rise of oil-air lubricated angular contact ball bearing is generally coupling. The influence factors of temperature rise in high-speed angular contact ball bearings were analyzed through grey relational analysis, and the key influence factors are determined. Combined with Genetic Algorithm (GA), the Artificial Neural Network (ANN) model based on these key influence factors was built up, two groups of experimental data were used to train and validate the ANN model. Results: Compared with the ANN model, the ANN-GA model has shorter training time, higher accuracy and better stability, the output of ANN-GA model shows a good agreement with the experimental data, above 92% of bearing temperature rise under varying conditions can be predicted using the ANNGA model. Conclusion: A new method was proposed to predict the temperature rise of oil-air lubricated angular contact ball bearings based on the artificial neural network and genetic algorithm. The results show that the prediction model has good accuracy, stability and robustness.


2021 ◽  
Vol 11 (1) ◽  
Author(s):  
Zhonghui Thong ◽  
Jolena Ying Ying Tan ◽  
Eileen Shuzhen Loo ◽  
Yu Wei Phua ◽  
Xavier Liang Shun Chan ◽  
...  

AbstractRegression models are often used to predict age of an individual based on methylation patterns. Artificial neural network (ANN) however was recently shown to be more accurate for age prediction. Additionally, the impact of ethnicity and sex on our previous regression model have not been studied. Furthermore, there is currently no age prediction study investigating the lower limit of input DNA at the bisulfite treatment stage prior to pyrosequencing. Herein, we evaluated both regression and ANN models, and the impact of ethnicity and sex on age prediction for 333 local blood samples using three loci on the pyrosequencing platform. Subsequently, we trained a one locus-based ANN model to reduce the amount of DNA used. We demonstrated that the ANN model has a higher accuracy of age prediction than the regression model. Additionally, we showed that ethnicity did not affect age prediction among local Chinese, Malays and Indians. Although the predicted age of males were marginally overestimated, sex did not impact the accuracy of age prediction. Lastly, we present a one locus, dual CpG model using 25 ng of input DNA that is sufficient for forensic age prediction. In conclusion, the two ANN models validated would be useful for age prediction to provide forensic intelligence leads.


Electronics ◽  
2021 ◽  
Vol 10 (12) ◽  
pp. 1448
Author(s):  
Nam-Gyu Lim ◽  
Jae-Yeol Kim ◽  
Seongjun Lee

Battery applications, such as electric vehicles, electric propulsion ships, and energy storage systems, are developing rapidly, and battery management issues are gaining attention. In this application field, a battery system with a high capacity and high power in which numerous battery cells are connected in series and parallel is used. Therefore, research on a battery management system (BMS) to which various algorithms are applied for efficient use and safe operation of batteries is being conducted. In general, maintenance/replacement of multi-series/multiple parallel battery systems is only possible when there is no load current, or the entire system is shut down. However, if the circulating current generated by the voltage difference between the newly added battery and the existing battery pack is less than the allowable current of the system, the new battery can be connected while the system is running, which is called hot swapping. The circulating current generated during the hot-swap operation is determined by the battery’s state of charge (SOC), the parallel configuration of the battery system, temperature, aging, operating point, and differences in the load current. Therefore, since there is a limit to formulating a circulating current that changes in size according to these various conditions, this paper presents a circulating current estimation method, using an artificial neural network (ANN). The ANN model for estimating the hot-swap circulating current is designed for a 1S4P lithium battery pack system, consisting of one series and four parallel cells. The circulating current of the ANN model proposed in this paper is experimentally verified to be able to estimate the actual value within a 6% error range.


2021 ◽  
Vol 13 (11) ◽  
pp. 6388
Author(s):  
Karim M. El-Sharawy ◽  
Hatem Y. Diab ◽  
Mahmoud O. Abdelsalam ◽  
Mostafa I. Marei

This article presents a control strategy that enables both islanded and grid-tied operations of a three-phase inverter in distributed generation. This distributed generation (DG) is based on a dramatically evolved direct current (DC) source. A unified control strategy is introduced to operate the interface in either the isolated or grid-connected modes. The proposed control system is based on the instantaneous tracking of the active power flow in order to achieve current control in the grid-connected mode and retain the stability of the frequency using phase-locked loop (PLL) circuits at the point of common coupling (PCC), in addition to managing the reactive power supplied to the grid. On the other side, the proposed control system is also based on the instantaneous tracking of the voltage to achieve the voltage control in the standalone mode and retain the stability of the frequency by using another circuit including a special equation (wt = 2πft, f = 50 Hz). This utilization provides the ability to obtain voltage stability across the critical load. One benefit of the proposed control strategy is that the design of the controller remains unconverted for other operating conditions. The simulation results are added to evaluate the performance of the proposed control technology using a different method; the first method used basic proportional integration (PI) controllers, and the second method used adaptive proportional integration (PI) controllers, i.e., an Artificial Neural Network (ANN).


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Abolghasem Daeichian ◽  
Rana Shahramfar ◽  
Elham Heidari

Abstract Lime is a significant material in many industrial processes, including steelmaking by blast furnace. Lime production through rotary kilns is a standard method in industries, yet it has depreciation, high energy consumption, and environmental pollution. A model of the lime production process can help to not only increase our knowledge and awareness but also can help reduce its disadvantages. This paper presents a black-box model by Artificial Neural Network (ANN) for the lime production process considering pre-heater, rotary kiln, and cooler parameters. To this end, actual data are collected from Zobahan Isfahan Steel Company, Iran, which consists of 746 data obtained in a duration of one year. The proposed model considers 23 input variables, predicting the amount of produced lime as an output variable. The ANN parameters such as number of hidden layers, number of neurons in each layer, activation functions, and training algorithm are optimized. Then, the sensitivity of the optimum model to the input variables is investigated. Top-three input variables are selected on the basis of one-group sensitivity analysis and their interactions are studied. Finally, an ANN model is developed considering the top-three most effective input variables. The mean square error of the proposed models with 23 and 3 inputs are equal to 0.000693 and 0.004061, respectively, which shows a high prediction capability of the two proposed models.


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