The Development of Low-NOx CLEAN Combustor in the Frame of EEFAE Research Program

Author(s):  
Salvatore Colantuoni ◽  
Pasquale Di Martino ◽  
Giuseppe Cinque ◽  
Alessandro Terlizzi

In the frame of the European Research Program EEFAE (Efficient and Environmentally Friendly Aero-Engine) successfully completed in five years (2000-2005), an advanced low-NOx combustor has been designed and validated for the CLEAN (Component vaLidator for Environmentally-friendly Aero-eNgine) demonstrator. The objectives of the paper are to show an overview of the CLEAN combustor development, such as combustor design, manufacturing and test rig results, and to provide first comparison between a-posteriori CFD analysis Vs. Rig experimental data, useful for a more comprehensive understanding of combustion performance.

Author(s):  
Patrick J. Migliorini ◽  
Alexandrina Untaroiu ◽  
William C. Witt ◽  
Neal R. Morgan ◽  
Houston G. Wood

Annular seals are used in turbomachinery to reduce secondary flow between regions of high and low pressure. In a vibrating rotor system, the non-axisymmetric pressure field developed in the small clearance between the rotor and the seal generate reactionary forces that can affect the stability of the entire rotor system. Traditionally, two analyses have been used to study the fluid flow in seals, bulk-flow analysis and computational fluid dynamics (CFD). Bulk-flow methods are computational inexpensive, but solve simplified equations that rely on empirically derived coefficients and are moderately accurate. CFD analyses generally provide more accurate results than bulk-flow codes, but solution time can vary between days and weeks. For gas damper seals, these analyses have been developed with the assumption that the flow can be treated as isothermal. Some experimental studies show that the difference between the inlet and outlet temperature temperatures is less than 5% but initial CFD studies show that there can be a significant temperature change which can have an effect on the density field. Thus, a comprehensive analysis requires the solution of an energy equation. Recently, a new hybrid method that employs a CFD analysis for the base state, unperturbed flow and a bulk-flow analysis for the first order, perturbed flow has been developed. This method has shown to compare well with full CFD analysis and experimental data while being computationally efficient. In this study, the previously developed hybrid method is extended to include the effects of non-isothermal flow. The hybrid method with energy equation is then compared with the isothermal hybrid method and experimental data for several test cases of hole-pattern seals and the importance of the use of energy equation is studied.


Author(s):  
Stefan Schmid ◽  
Rudi Kulenovic ◽  
Eckart Laurien

For the validation of empirical models to calculate leakage flow rates in through-wall cracks of piping, reliable experimental data are essential. In this context, the Leakage Flow (LF) test rig was built up at the IKE for measurements of leakage flow rates with reduced pressure (maximum 1 MPA) and temperature (maximum 170 °C) compared to real plant conditions. The design of the test rig enables experimental investigations of through-wall cracks with different geometries and orientations by means of circular blank sheets with integrated cracks which are installed in the tubular test section of the test rig. In the paper, the experimental LF set-up and used measurement techniques are explained in detail. Furthermore, first leakage flow measurement results for one through-wall crack geometry and different imposed fluid pressures at ambient temperature conditions are presented and discussed. As an additional aspect the experimental data are used for the determination of the flow resistance of the investigated leak channel. Finally, the experimental results are compared with numerical results of WinLeck calculations to prove specifically in WinLeck implemented numerical models.


Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 848
Author(s):  
Bogdan Sapiński ◽  
Paweł Orkisz ◽  
Łukasz Jastrzębski

The aim of the work is to investigate power flows in the vibration reduction system equipped with a magnetorheological (MR) damper and energy regeneration. For this purpose, experiments were conducted in the test rig compound of the shaker and the vibration reduction system (electromagnetic harvester, MR damper, spring) which are attached to the sprung mass. The experimental data acquired under sine excitations enabled us to analyze instantaneous power fluxes, as well as a rate of inertial energy changes in the system.


Author(s):  
Tommaso Bacci ◽  
Tommaso Lenzi ◽  
Alessio Picchi ◽  
Lorenzo Mazzei ◽  
Bruno Facchini

Modern lean burn aero-engine combustors make use of relevant swirl degrees for flame stabilization. Moreover, important temperature distortions are generated, in tangential and radial directions, due to discrete fuel injection and liner cooling flows respectively. At the same time, more efficient devices are employed for liner cooling and a less intense mixing with the mainstream occurs. As a result, aggressive swirl fields, high turbulence intensities, and strong hot streaks are achieved at the turbine inlet. In order to understand combustor-turbine flow field interactions, it is mandatory to collect reliable experimental data at representative flow conditions. While the separated effects of temperature, swirl, and turbulence on the first turbine stage have been widely investigated, reduced experimental data is available when it comes to consider all these factors together.In this perspective, an annular three-sector combustor simulator with fully cooled high pressure vanes has been designed and installed at the THT Lab of University of Florence. The test rig is equipped with three axial swirlers, effusion cooled liners, and six film cooled high pressure vanes passages, for a vortex-to-vane count ratio of 1:2. The relative clocking position between swirlers and vanes has been chosen in order to have the leading edge of the central NGV aligned with the central swirler. In order to generate representative conditions, a heated mainstream passes though the axial swirlers of the combustor simulator, while the effusion cooled liners are fed by air at ambient temperature. The resulting flow field exiting from the combustor simulator and approaching the cooled vane can be considered representative of a modern Lean Burn aero engine combustor with swirl angles above ±50 deg, turbulence intensities up to about 28% and maximum-to-minimum temperature ratio of about 1.25. With the final aim of investigating the hot streaks evolution through the cooled high pressure vane, the mean aerothermal field (temperature, pressure, and velocity fields) has been evaluated by means of a five-hole probe equipped with a thermocouple and traversed upstream and downstream of the NGV cascade.


2013 ◽  
Vol 135 (3) ◽  
Author(s):  
Yanshuang Wang ◽  
Pu Li ◽  
JiaWei Cao ◽  
Yan Li

The elastohydrodynamic (EHD) traction coefficients of a lubricating grease LGLT2 were tested at various loads and rolling speeds on a self-made test rig. Traction coefficient versus slide-to-roll ratio curves were generated. Formulae which relate traction coefficient with normal load and rolling speed are put forth. The coefficients of the formulae may be computed by regression analysis of the experimental data. The results show that the calculated traction coefficients agree well with the experimental observation. The critical normal load exists when the traction coefficients change with the normal loads.


Author(s):  
Vladimir Ivanovic´ ◽  
Josˇko Deur ◽  
Milan Milutinovic´ ◽  
H. Eric Tseng

The paper presents a dynamic model of a dual clutch lever-based electromechanical actuator. Bond graph modeling technique is used to describe the clutch actuator dynamics. The model is parameterized and thoroughly validated based on the experimental data collected by using a test rig. The model validation results are used for the purpose of analysis of the actuator behavior under typical operating modes.


2018 ◽  
Vol 10 (2) ◽  
pp. 53-64
Author(s):  
KEIR Stewart ◽  
◽  
IVES Rob ◽  
HAMAD Faik ◽  
◽  
...  

2017 ◽  
Vol 139 (12) ◽  
Author(s):  
Sabine Bauinger ◽  
Emil Goettlich ◽  
Franz Heitmeir ◽  
Franz Malzacher

For this work, reality effects, more precisely backward-facing steps (BFSs) and forward-facing steps (FFSs), and their influence on the flow through a two-stage two-spool turbine rig under engine-relevant conditions were experimentally investigated. The test rig consists of an high pressure (HP) and an low pressure (LP) stage, with the two rotors rotating in opposite direction with two different rotational speeds. An S-shaped transition duct, which is equipped with turning struts (so-called turning mid turbine frame (TMTF)) and making therefore a LP stator redundant, connects both stages and leads the flow from a smaller to a larger diameter. This test setup allows the investigation of a TMTF deformation, which occurs in a real aero-engine due to non-uniform warming of the duct during operation—especially during run up—and causes BFSs and FFSs in the flow path. This happens for nonsegmented ducts, which are predominantly part of smaller engines. In the case of the test rig, steps were not generated by varying temperature but by shifting the TMTF in horizontal direction while the rotor and its casing were kept in the same position. In this way, both BFSs and FFSs between duct endwalls and rotor casing could be created. In order to avoid steps further downstream of the interface between HP rotor and TMTF, the complete aft rig was moved laterally too. In this case, the aft rig incorporates among others the LP rotor, the LP rotor casing, and the deswirler downstream of the LP stage. In order to catch the influence of the steps on the whole flow field, 360 deg rake traverses were performed downstream of the HP rotor, downstream of the duct, and downstream of the LP rotor with newly designed, laser-sintered combi-rakes for the measurement of total pressure and total temperature. Only the compact design of the rakes, which can be easily realized by additive manufacturing, makes the aforementioned 360 deg traverses in this test rig possible and allows a number of radial measurements positions, which is comparable to those of a five-hole probe. To get a more detailed information about the flow, also five-hole probe measurements were carried out in three measurement planes and compared to the results of the combi-rakes.


1985 ◽  
Vol 107 (3) ◽  
pp. 411-418 ◽  
Author(s):  
M. M. Dede ◽  
M. Dogan ◽  
R. Holmes

The purpose of this paper is to establish a theoretical model to represent a sealed squeeze-film damper bearing and to assess it against results from a test rig, simulating the essential features of a medium-sized gas turbine aero engine.


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