Improving the Application of Turbine Maps in 1D Engine Process Modelling

2011 ◽  
Author(s):  
Mathias Vogt ◽  
Florian Frese ◽  
Holger Mai ◽  
Roland Baar
Keyword(s):  
Boundary Conditions ◽  
Process Simulation ◽  
Internal Combustion Engines ◽  
Back Pressure ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Combustion Engines ◽  
Turbine Efficiency ◽  
Characteristic Map ◽  
Emission Limits

The new Euro 6 emission limits represent a major challenge to the development of internal combustion engines. One way to achieve this goal is to enhance the 1D engine process simulation of supercharged engines. In contrast to the widely-used 1D-modelling of pipe flow, turbochargers are generally modelled using maps of mass flow and efficiency. The turbines of turbochargers are usually mapped with constant back pressure and constant inlet temperature on special test beds. Standard non-dimensional values for flow and impeller speed should allow the turbine operating point to be recalculated depending on its boundary conditions. This procedure does not work sufficiently for operating conditions that, e.g. occur in two stage turbocharging or at high temperature offsets to the mapping conditions. This especially concerns the turbine efficiency. Methods like varying the turbine inlet temperature and the turbine back pressure expand the information of the turbine characteristic map. Both methods, used as additional boundary conditions, improve the precision of 1D simulation. The effects of the adjustments will be demonstrated using the example of a 1D engine process simulation of a turbocharged engine.

Behavior Prediction Model in Gas Fueled Spark Ignition Internal Combustion Engines Turbocharged for Genset Application

2013 ◽  
Author(s):  
Jorge Duarte Forero ◽  
German Amador Diaz ◽  
Fabio Blanco Castillo ◽  
Lesme Corredor Martinez ◽  
Ricardo Vasquez Padilla
Keyword(s):  
Equivalence Ratio ◽  
Internal Combustion Engines ◽  
Combustion Engine ◽  
Internal Combustion ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Inlet Temperature ◽  
Combustion Engines ◽  
Gaseous Fuels ◽  
Methane Number

In this paper, a mathematical model is performed in order to analyze the effect of the methane number (MN) on knock tendency when spark ignition internal combustion engine operate with gaseous fuels produced from different thermochemical processes. The model was validated with experimental data reported in literature and the results were satisfactory. A general correlation for estimating the autoignition time of gaseous fuels in function of cylinder temperature, and pressure, equivalence ratio and methane number of the fuel was carried out. Livengood and Wu correlation is used to predict autoignition in function of the crank angle. This criterium is a way to predict the autoignition tendency of a fuel/air mixture under engine conditions and consider the ignition delay. A chemical equilibrium model which considers 98 chemical species was used in this research in order to simulate the combustion of the gaseous fuels at differents engine operating conditions. The effect of spark advance, equivalence ratio, methane number (MN), charge (inlet pressure) and inlet temperature (manifold temperature) on engine knocking is evaluated. This work, explore the feasibility of using syngas with low methane number as fuel for commercial internal combustion engines.

Conceptual Design of an Axial Turbocharger Turbine

2017 ◽  
Author(s):  
Apostolos Pesiridis ◽  
Antonio Ferrara ◽  
Raffaele Tuccillo ◽  
Hua Chen
Keyword(s):  
Internal Combustion Engines ◽  
Fluid Dynamic ◽  
Axial Flow ◽  
Initial Response ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Turbine Efficiency ◽  
Transient Events ◽  
Engine Operating Point ◽  
Original Concept

Despite engine turbocharging being a widespread technology, there are still drawbacks present in current turbocharging systems stemming from the apparent mismatch between the periodic operation of a piston engine operating in conjunction with an essentially steady-state, rotordynamic machine (turbocharger). The primary issue remains the provision of adequate transient response thereby suppressing the issue of turbocharger lag (turbo-lag) or the poor initial response of the turbocharger to driver-commanded, engine operating point changes due to its inertia. Another problem is engine-turbocharger matching and operation under pulsating conditions in the exhaust manifold and generally unsteady engine operating conditions. The exhaust flows of internal combustion engines are characterized by pulsating flows at constant engine speeds (local pulsating effect) as well as “global” unsteadiness during engine transient events. Because of the volute volume and the length of the flow path, this unsteadiness generates a phase shift between mass flow, temperature and pressure at rotor inlet, and a stronger circumferential variation of the rotor inlet condition than in steady flow conditions. The shift and the variation increase the losses in the turbine, resulting in lower turbine efficiency. The current paper develops original concept work carried out at Brunel University London to develop an innovative fluid-dynamic design for an axial turbine for turbocharger application. An axial flow turbine coupled with a specially-designed, outflow volute, arranged in a non-classical way, are the target of this work. CFD analysis and 1D simulation of an engine coupled with the innovative turbine have been performed to highlight the design potential.

Tip Leakage in Small Radial Turbines: Optimum Tip-Gap and Efficiency Loss Correlations

2010 ◽  
Author(s):  
Jasper Kammeyer ◽  
Christoph Natkaniec ◽  
Joerg R. Seume
Keyword(s):  
Internal Combustion Engines ◽  
Operating Conditions ◽  
Test Facility ◽  
Leakage Flow ◽  
Combustion Engines ◽  
Tip Leakage Flow ◽  
Tip Leakage ◽  
Turbine Efficiency ◽  
Flow Mechanisms ◽  
Radial Turbines

The tip-leakage flow mechanisms in turbocharger turbines used for downsized internal combustion engines and the associated losses are investigated over a range of operating conditions. Experiments are performed on a small, 35 mm diameter turbocharger turbine with varying tip-gap heights in a turbocharger test facility and numerical simulations are presented for extending the parameter range to sizes not covered experimentally. The sensitivity of turbine efficiency to tip-gap is evaluated and correlations for the estimation of tip-leakage related loss of efficiency are developed. An optimum applicable tip-gap size for radial turbines is suggested. The results show that the magnitude of the tip-leakage losses, e.g. in downsizing turbocharger turbines, provides a high potential for their improvement.

scholarly journals The influence of centrial forces on crankshaft bearing lubrication is in emergency modes of the engine of the car

2021 ◽  
Vol 12 (2) ◽  
pp. 112-121
Author(s):  
Oleksandr Khrulev ◽  
◽  
Olexii Saraiev ◽  
Iryna Saraieva ◽  
◽  
...  
Keyword(s):  
Internal Combustion Engines ◽  
Operating Mode ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Connecting Rod ◽  
Oil Supply ◽  
Technical Expert ◽  
The Difference

The analysis of the crankshaft bearing condition of the automotive internal combustion engines in the case of insufficiency and breakage of oil supply to them is carried out. It is noted that this fault is one of the most common causes of damage to rubbing pairs in operation. At the same time, the different groups of bearings are often damaged, which cannot be explained within the framework of existing models of plain bearing lubrication. The objective of the work is to develop a mathematical model of oil supply to connecting rod bearings in emergency mode, taking into account the characteristic features of the bearing design. The model also, depending on the nature of the damage, should help to determine and explain the causes of bearing failures if they occur in different modes when operating conditions are broken. A computational model has been developed that makes it possible to assess the effect of design differences in the features of oil supply and the action of the centrifugal forces during crankshaft rotation on the oil column in the lubrication hole where oil is supplied to the conrod bearing. Calculations of the change in time of the oil supply pressure to the connecting rod bearings for the various designs of the crankshaft lubrication holes have been performed. It is shown that, depending on the operating mode of the engine and its design, the oil pressure in front of the connecting rod bearings does not disappear immediately after oil supply failure to crankshaft. Moreover, the lower the crankshaft speed is, the longer the lubrication of the conrod bearings will continue. The calculation results are confirmed by the data of the expert studies of the engine technical condition, in which the crankshaft was wedged in the damaged main bearings was found in the absence of serious damage to the connecting rod ones. It has been found that such features of the damage correspond to an rapid breakage of the oil supply to the crankshaft in the case of such operational damage as the oil pump and pressure reducing valve failure, the oil filter seal and oil pan destruction, etc. The developed model explains the difference in lubrication conditions and in the damage feature to the main and connecting rod bearings in the emergency cases of the oil supply breakage, which are observed during operation, and helps to clarify the failure causes. This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines This makes it possible to use the model and the obtained data when providing auto technical expert studies of the failure causes of automobile internal combustion engines when the operating conditions are broken.

Compressor Design for Multi-Point Operating Conditions of Turbocharged Gasoline Engines

2010 ◽  
Author(s):  
Tao Chen ◽  
Yangjun Zhang ◽  
Xinqian Zheng ◽  
Weilin Zhuge
Keyword(s):  
Internal Combustion Engines ◽  
Gasoline Engine ◽  
Design Method ◽  
Pressure Ratio ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Gasoline Engines ◽  
Compressor Design ◽  
Operating Points ◽  
Load Conditions

Turbocharger compressor design is a major challenge for performance improvement of turbocharged internal combustion engines. This paper presents a multi-point design methodology for turbocharger centrifugal compressors. In this approach, several design operating condition points of turbocharger compressor are considered according to total engine system requirements, instead of one single operating point for traditional design method. Different compressor geometric parameters are selected and investigated at multi-point operating conditions for the flow-solutions of different design objectives. The method has been applied with success to a small centrifugal compressor design of a turbocharged gasoline engine. The results show that the consideration of several operating points is essential to improve the aerodynamic behavior for the whole working range. The isentropic efficiency has been increased by more than 5% at part-load conditions while maintaining the pressure ratio and flow range at full-load conditions of the gasoline engine.

scholarly journals The use of thermography in the diagnosis of ship piston internal combustion engines

2018 ◽  
Vol 182 ◽  
pp. 01027
Author(s):  
Jan Monieta
Keyword(s):  
Infrared Thermography ◽  
Internal Combustion Engines ◽  
Experimental Studies ◽  
Internal Combustion ◽  
Technical Condition ◽  
Operating Conditions ◽  
Combustion Engines ◽  
Destructive Testing ◽  
Fault State ◽  
Floating Objects

The intensity of infrared radiation emitted by objects depends mainly on their temperature. One of the diagnostic signals may be the temperature field. In infrared thermography, this quantity is used as an indicator of the technical condition of marine objects. The article presents an overview of the use of infrared thermography for the diagnosis mainly of marine piston floating objects and various types of reciprocating internal combustion engines as well as examples of own research results. A general introduction to infrared thermography and common procedures for temperature measurement and non-destructive testing are presented. Experimental research was carried out both in laboratory conditions and in the operating conditions of sea-going vessels. Experimental studies consisted of the presentation of photographs of the same objects made in visible light and the use of infrared thermography. The same objects were also compared, but for different cylinders of the tested internal combustion engines as well as for the up state and fault state. The characteristics of the temperature values at selected points were taken depending on the engine load along with the approximation mathematical models of these dependencies.

scholarly journals A zonal approach for estimating pressure ratio at compressor extreme off-design conditions

2018 ◽  
Vol 20 (4) ◽  
pp. 393-404 ◽  
Author(s):  
José Galindo ◽  
Roberto Navarro ◽  
Luis Miguel García-Cuevas ◽  
Daniel Tarí ◽  
Hadi Tartoussi ◽  
...  
Keyword(s):  
Fluid Dynamics ◽  
Computational Fluid Dynamics ◽  
High Speed ◽  
Internal Combustion Engines ◽  
Pressure Ratio ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Combustion Engines ◽  
One Dimensional ◽  
Performance Map

Zero-dimensional/one-dimensional computational fluid dynamics codes are used to simulate the performance of complete internal combustion engines. In such codes, the operation of a turbocharger compressor is usually addressed employing its performance map. However, simulation of engine transients may drive the compressor to work at operating conditions outside the region provided by the manufacturer map. Therefore, a method is required to extrapolate the performance map to extended off-design conditions. This work examines several extrapolating methods at the different off-design regions, namely, low-pressure ratio zone, low-speed zone and high-speed zone. The accuracy of the methods is assessed with the aid of compressor extreme off-design measurements. In this way, the best method is selected for each region and the manufacturer map is used in design conditions, resulting in a zonal extrapolating approach aiming to preserve accuracy. The transitions between extrapolated zones are corrected, avoiding discontinuities and instabilities.

A Novel Electromechanical Solution for Cam-Switching in High Performance Internal Combustion Engines

2020 ◽  
Vol 142 (7) ◽  
Author(s):  
Andrea De Martin ◽  
Giovanni Jacazio ◽  
Massimo Sorli
Keyword(s):  
High Performance ◽  
Internal Combustion Engines ◽  
Internal Combustion ◽  
Operating Conditions ◽  
Valve Lift ◽  
Combustion Engines ◽  
Critical Aspect ◽  
Conceptual Design Phase ◽  
Common Strategy ◽  
Switch System

Abstract The variation of the valve lift is a fairly common strategy currently adopted in several in-service internal combustion engines to optimize their performance depending on the operating conditions of the vehicle. The most critical aspect to consider during the conceptual design phase of a cam switch system is the extremely narrow window of opportunity to perform the cam change, which duration is defined by the time during which the corresponding valve lift is null. To meet this requirement and ensure safe, repeatable movements, a novel architecture based on the combination of a new electromechanical actuator and its dedicated control system is presented. The architecture is at first introduced with reference to the numerous examples available in the literature, and hence mathematically described. The dynamic model of the system derived from the presented equation is then used to study the performance of the presented solution and define its control strategy. Results are finally presented and discussed.

Impact of a Holistic Turbocharger Model in the Prediction of Engines Performance in Transient Operation and in Steady State With LP-EGR

2018 ◽  
Author(s):  
José Ramón Serrano ◽  
Francisco José Arnau ◽  
Luis Miguel García-Cuevas González ◽  
Alejandro Gómez-Vilanova ◽  
Stephane Guilain
Keyword(s):  
Steady State ◽  
Internal Combustion Engines ◽  
Inlet Temperature ◽  
Detailed Calculation ◽  
Combustion Engines ◽  
Reciprocating Engine ◽  
Steady State Operation ◽  
And Performance ◽  
Source Of Information ◽  
Optimization And Performance

Turbocharged engines are the standard powertrain type of internal combustion engines for both spark ignition and compression ignition concepts. Turbochargers modeling traditionally rely in look up tables based on turbocharger manufacturer provided maps. These maps as the only secure source of information. They are used both for the matching between reciprocating engine and the turbocharger and for the further engine optimization and performance analysis. In the last years have become evident that only these maps are not being useful for detailed calculation of variables like after-treatment inlet temperature (turbine outlet), intercooler inlet temperature (compressor outlet) and engine BSFC at low loads. This paper shows a comprehensive study that quantifies the errors of using just look up tables compared with a model that accounts for friction losses, heat transfer and gas-dynamics in a turbocharger and in a conjugated way. The study is based in an Euro 5 engine operating in load transient conditions and using a LP-EGR circuit during steady state operation.

Development of the Control and Acquisition System for a Natural-Gas Spark-Ignition Engine Test Bench

2019 ◽  
Author(s):  
Lorenzo Gasbarro ◽  
Jinlong Liu ◽  
Christopher Ulishney ◽  
Cosmin E. Dumitrescu ◽  
Luca Ambrogi ◽  
...  
Keyword(s):  
Natural Gas ◽  
Internal Combustion Engines ◽  
Test Bench ◽  
Spark Ignition ◽  
Operating Conditions ◽  
Spark Ignition Engine ◽  
Acquisition System ◽  
Combustion Engines ◽  
Engine Test ◽  
New Sensors

Abstract Investigations using laboratory test benches are the most common way to find the technological solutions that will increase the efficiency of internal combustion engines and curtail their emissions. In addition, the collected experimental data are used by the CFD community to develop engine models that reduce the time-to-market. This paper describes the steps made to increase the reliability of engine experiments performed in a heavy-duty natural-gas spark-ignition engine test-cell such as the design of the control and data acquisition system based on Modbus TCP communication protocol. Specifically, new sensors and a new dynamometer controller were installed. The operation of the improved test bench was investigated at several operating conditions, with data obtained at both high- and low-sampling rates. The results indicated a stable test bench operation.

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