Influence of Geometry and Deformation on the Performance of Profiled Hydrosatic Thrust Bearings

Author(s):  
Jianpeng Feng ◽  
Harish Cherukuri ◽  
Robert E. Johnson ◽  
Noah Manring

In a previous study, the authors investigated the effect of various thrust bearing profiles on the bearing performance and concluded that bearing performance is significantly influenced by the deformations resulting from lubrication film pressure. In the present work, results from a recent study on the effect of the interaction between the ball-joint and bearing on bearing deforma tion and hence, on bearing performance are reported. The motivation behind the study is to investigate the impact of raising or lowering the contact area between the ball-joint and bearing surface on bearing performance as this has the effect of influenceing the bearing deformation. Several designs involving various geometries of the bearing that affect the contact area are considered. The coupled fluid-solids problem is solved by using an iterative technique where the fluid problem is solved using the lubrication theory and the bearing deformation is analyzed by using the commercial FEA software ABAQUS standard. Results from the numerical simulations are compared with experimental results for the standard design of the bearing. The effect of varying the pocket width on the load carrying capacity of the bearing is also investigated.

2002 ◽  
Vol 124 (4) ◽  
pp. 874-877 ◽  
Author(s):  
Noah D. Manring ◽  
Robert E. Johnson ◽  
Harish P. Cherukuri

In this work, the operating sensitivity of the hydrostatic thrust bearing with respect to pressure-induced deformations will be studied in a stationary setting. Using the classical lubrication equations for low Reynold’s number flow, closed-form expressions are generated for describing the pressure distribution, the flow rate, and the load carrying capacity of the bearing. These expressions are developed to consider deformations of the bearing that result in either concave or convex shapes relative to a flat thrust surface. The impact of both shapes is compared, and the sensitivity of the flow rate and the load carrying capacity of the bearing with respect to the magnitude of the deformation is discussed. In summary, it is shown that all deformations increase the flow rate of the bearing and that concave deformations increase the load carrying capacity while convex deformations decrease this same quantity relative to a non-deformed bearing condition.


1959 ◽  
Vol 26 (3) ◽  
pp. 337-340
Author(s):  
C. F. Kettleborough

Abstract The problem of the stepped-thrust bearing is considered but, whereas normally volumetric continuity is assumed, the equations are solved assuming mass continuity; i.e., the variation of density is also considered as well as the effect of the stepped discontinuity on the load-carrying capacity and the coefficient of friction. Computed theoretical curves illustrate the importance of the density on the operation of this bearing and, in part, explain results already published.


1977 ◽  
Vol 99 (1) ◽  
pp. 89-94
Author(s):  
I. Etsion

The principle of utilizing hydrodynamic effects in diverging films for improving load capacity in gas thrust bearings is discussed. A new concept of dual action bearing based on that principle is described and analyzed. The potential of the new bearing is demonstrated both analytically for an infinitely long slider and by numerical solution for a flat sector shaped thrust bearing. It is shown that the dual action bearing can extend substantially the range of load carrying capacity in gas lubricated thrust bearings and improve their efficiency.


1974 ◽  
Vol 96 (3) ◽  
pp. 322-328 ◽  
Author(s):  
C. M. Rodkiewicz ◽  
J. C. Hinds ◽  
C. Dayson

The effect of varying the ratio of slider to pad temperature boundary conditions and the influence of varying inlet to outlet ratio of a plane infinitely wide slider bearing is examined. The lubricant is assumed to be incompressible and the variation of viscosity with temperature is taken into account. The nondimensionalized governing equations, transformed in terms of the stream function, are solved numerically. The results show that maintaining a lower slider temperature to pad temperature ratio causes an increase in the load carrying capacity of the bearing. A means of which advantage could be taken of this effect in the design of thrust bearings is suggested.


Author(s):  
F. A. Martin

Two slide chart design aids are developed for tilting pad thrust bearings in order ( a) to give guidance on load-carrying capacity, considering such limits as allowable oil film thickness and maximum pad temperature, and ( b) to enable the designer to estimate directly the total power loss in double thrust bearing assemblies. These slide charts (each consisting of two sheets) enable variables such as pad size, number of pads, oil specification, specific load, and collar speed to be considered individually. Thus the designer has a tool from which he can obtain a ‘feel’ for bearing performance and see at a glance the interplay between all the variables.


Author(s):  
X Wang ◽  
K Kato ◽  
K Adachi

It is known the friction of self-mated SiC in water strongly depends on the roughness of their contact surfaces, and a proper running-in process is the way to obtain low friction by smoothing the contact surfaces of SiC with tribochemical wear. In this paper, the running-in process of surface-contacted SiC (thrust-bearing-type contact) in water is studied experimentally. It is found the maximum running-in load has a large influence on the load-carrying capacity, which is measured as the critical load for the transition from hydrodynamic to mixed lubrication in this research. A multi-step loading running-in method is proposed to increase the load-carrying capacity of SiC thrust bearings working in water. Finally, the running-in process of a laser textured SiC surface is studied, the effect of the pore area ratio on the roughness of the run-in surface is reported, and the mechanism of the effect of micropores is discussed.


2018 ◽  
Vol 19 (2) ◽  
pp. 201 ◽  
Author(s):  
Xiuli Zhang ◽  
Gengyuan Gao ◽  
Zhongwei Yin ◽  
Yanzhen Wang ◽  
Chao Gao

Water-lubricated bearings are expected to be widely used because of convenience, green, safe and energy saving. The purpose of this study is to investigate the load carrying property of water-lubricated tilting-pad thrust bearings. A large amount of numerical analyses are undertaken based on computational fluid dynamics and the optimization method of pivot location and the calculation method of minimum film thickness are summarized. A thrust bearing is designed according to the numerical results and is tested by experiments. The experimental results validate the numerical method and the minimum film thickness to surface roughness ratio corresponding to the change of bearing lubrication regime from mixed lubrication to hydrodynamic lubrication is obtained.


Polymers ◽  
2020 ◽  
Vol 12 (10) ◽  
pp. 2378
Author(s):  
Mertol Tüfekci ◽  
Sevgi Güneş Durak ◽  
İnci Pir ◽  
Türkan Ormancı Acar ◽  
Güler Türkoğlu Demirkol ◽  
...  

To investigate the effect of polyvinylpyrrolidone (PVP) addition and consequently porosity, two different sets of membranes are manufactured, since PVP is a widely used poring agent which has an impact on the mechanical properties of the membrane material. The first set (PAN 1) includes polyacrylonitrile (PAN) and the necessary solvent while the second set (PAN 2) is made of PAN and PVP. These membranes are put through several characterisation processes including tensile testing. The obtained data are used to model the static behaviour of the membranes with different geometries but similar loading and boundary conditions that represent their operating conditions. This modelling process is undertaken by using the finite element method. The main idea is to investigate how geometry affects the load-carrying capacity of the membranes. Alongside membrane modelling, their materials are modelled with representative elements with hexagonal and rectangular pore arrays (RE) to understand the impact of porosity on the mechanical properties. Exploring the results, the best geometry is found as the elliptic membrane with the aspect ratio 4 and the better RE as the hexagonal array which can predict the elastic properties with an approximate error of 12%.


1990 ◽  
Vol 112 (1) ◽  
pp. 17-22 ◽  
Author(s):  
Cz. M. Rodkiewicz ◽  
K. W. Kim ◽  
J. S. Kennedy

An operating tilting-pad thrust bearing generates a fore-region which is responsible for maintaining, at the bearing entrance, a pressure which is higher than the ambient pressure. This entrance pressure, in the presented analysis, is obtained by applying to the fore-region the momentum integral theorem. The solution of the lubricating film region is then obtained by using this modified inlet pressure. This solution yields the pressure distribution, the load carrying capacity, the film ratio and the frictional force for several values of the modified Reynolds number and various pivot positions. The analysis shows that there is a significant influence of the fore-region pressure on the bearing performance and that to properly design efficient tilting-pad bearing this effect should be taken into consideration.


Lubricants ◽  
2021 ◽  
Vol 9 (4) ◽  
pp. 44
Author(s):  
Christian Ziese ◽  
Cornelius Irmscher ◽  
Steffen Nitzschke ◽  
Christian Daniel ◽  
Elmar Woschke

The vibration behaviour of turbocharger rotors is influenced by the acting loads as well as by the type and arrangement of the hydrodynamic bearings and their operating condition. Due to the highly non-linear bearing behaviour, lubricant film-induced excitations can occur, which lead to sub-synchronous rotor vibrations. A significant impact on the oscillation behaviour is attributed to the pressure distribution in the hydrodynamic bearings, which is influenced by the thermo-hydrodynamic conditions and the occurrence of outgassing processes. This contribution investigates the vibration behaviour of a floating ring supported turbocharger rotor. For detailed modelling of the bearings, the Reynolds equation with mass-conserving cavitation, the three-dimensional energy equation and the heat conduction equation are solved. To examine the impact of outgassing processes and thrust bearing on the occurrence of sub-synchronous rotor vibrations separately, a variation of the bearing model is made. This includes run-up simulations considering or neglecting thrust bearings and two-phase flow in the lubrication gap. It is shown that, for a reliable prediction of sub-synchronous vibrations, both the modelling of outgassing processes in hydrodynamic bearings and the consideration of thrust bearing are necessary.


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