scholarly journals Development of a Zero-Cement Binder Using Slag, Fly Ash, and Rice Husk Ash with Chemical Activator

2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
M. R. Karim ◽  
M. F. M. Zain ◽  
M. Jamil ◽  
F. C. Lai
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Setting Time ◽  
Time Flow ◽  
Alumina Gel ◽  
Cement Binder ◽  
Increasing Demand ◽  
Chemical Activator

The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA), and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a zero-cement binder (Z-Cem) using slag, fly ash, and RHA combined with chemical activator. NaOH, Ca(OH)2, and KOH were used in varying weights and molar concentrations. Z-Cem was tested for its consistency, setting time, flow, compressive strength, XRD, SEM, and FTIR. The consistency and setting time of the Z-Cem paste increase with increasing RHA content. The Z-Cem mortar requires more superplasticizer to maintain a constant flow of110±5% compared with OPC. The compressive strength of the Z-Cem mortar is significantly influenced by the amounts, types, and molar concentration of the activators. The Z-Cem mortar achieves a compressive strength of 42–44 MPa at 28 days with 5% NaOH or at 2.5 molar concentrations. The FTIR results reveal that molecules in the Z-Cem mortar have a silica-hydrate (Si-H) bond with sodium or other inorganic metals (i.e., sodium/calcium-silica-hydrate-alumina gel). Therefore, Z-Cem could be developed using the aforementioned materials with the chemical activator.

scholarly journals Effect of Rice Husk Ash (RHA) and Slag as Partial Replacement of Cement on Reinforced Concrete Slabs

2021 ◽  
pp. 34-40
Author(s):  
Mohamed Nabil ◽  
Ashraf Essa ◽  
Magdy Mahmoud ◽  
Mohamed Rabah
Keyword(s):  
Compressive Strength ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Setting Time ◽  
Partial Replacement ◽  
Reinforced Concrete Slabs ◽  
Time Flow ◽  
Increasing Demand ◽  
Relationship Of ◽  
Compressive Tests

The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA), and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a replacement of the cement with rice husk ash and slag combined with chemical activator. NaOH, Ca(OH)2, and KOH were used in varying weights and molar concentrations. Partial replacement of cement was tested for its consistency, setting time, flow, compressive strength, and fire. The consistency and setting time of the Partial Z-Cement (Zero cement) paste increase with increasing RHA content. The replacement of cement mortar achieves a compressive strength of 22–25MPa at  28 days with 5% NaOH or at 2.5or non used activator molar concentrations. The tested slabs were made of concrete and reinforced with bars with 10 mm diameter having and compressive strength evaluated from the compressive tests. The analysis of the slab deflection behavior has been presented after fire of samples. The results show the different character of the load-deflection relationship of a replacement of the cement with rice husk ash and slag reinforced slabs compared to traditionally reinforced slabs.  

scholarly journals The Effect of Using Linear Low Density Polyethylene (LLDPE) Powder and Rice Husk Asn on Compressive Strength and Intital Setting Time of Alkaline-Activated Mortar

2021 ◽  
Vol 921 (1) ◽  
pp. 012070
Author(s):  
M Sofyan ◽  
A O Irlan ◽  
A Rokhman ◽  
D D Purnama ◽  
R R R Utami
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Setting Time ◽  
Strength Test ◽  
Curing Temperature ◽  
Test Results ◽  
The Core ◽  
Compressive Strength Test

Abstract Fly Ash, Rice Husk Ash and Linear Low Density Polyethylene (LLDPE) Plastic Waste also contribute to environmental problems. Starting from the problem of CO2 emissions to ecosystem damage due to the accumulation of waste on the earth’s surface. Therefore, this study focuses on the use of Fly Ash, Rice husk ash and LLDPE Powder as a mixture of Alkaline-Activated Mortar. In this study, Fly Ash as a Pozzolanic Material mixed with Alkaline Activator Solution serves as a binder for Mortar. Rice husk ash is used as a substitute material for Fly ash while LLDPE powder functions as a substitute material for sand. The percentage of LLDPE powder used in the mortar mixture is from 0 to 15% of the total weight of the mixture. While the percentage of rice husk ash used in the mixture is 7%, Alkali Activator Solution 27% and Sand ranging from 24.5 to 39.5%. There are six variations of the mortar specimen (AAMP1, AAMP2, AAMP3, AAMP4, AAMP5, AAMP6). Initial setting time testing is done on binder mortar. The mortar compressive strength test was carried out at the age of 7 days after curing the oven at temperatures of 40°C and 60°C. From the test results obtained the highest compressive strength of 11.3 MPa on the AAMP6 test object with a curing temperature of 60°C where the percentage of LLDPE powder on the specimen is 15%. The core of the longest setting time is in the AAMP6 Alkaline-Activated Mortar binder variation, which is 180 minutes. The mortar compressive strength test was carried out at the age of 7 days after curing the oven at temperatures of 40°C and 60°C. From the test results obtained the highest compressive strength of 11.3 MPa on the AAMP6 test object with a curing temperature of 60°C where the percentage of LLDPE powder on the specimen is 15%. The core of the longest setting time is in the AAMP6 Alkaline-Activated Mortar binder variation, which is 180 minutes. The mortar compressive strength test was carried out at the age of 7 days after curing the oven at temperatures of 40°C and 60°C. From the test results obtained the highest compressive strength of 11.3 MPa on the AAMP6 test object with a curing temperature of 60°C where the percentage of LLDPE powder on the specimen is 15%. The core of the longest setting time is in the AAMP6 Alkaline-Activated Mortar binder variation, which is 180 minutes.

Physical Properties of Cement Mortar Containing Waste Ash

2015 ◽  
Vol 804 ◽  
pp. 129-132
Author(s):  
Sumrerng Rukzon ◽  
Prinya Chindaprasirt
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Cement Mortar ◽  
Ash Content ◽  
Water Requirement ◽  
Test Results ◽  
Pozzolanic Material ◽  
Materials Used

This research studies the potential for using waste ash from industrial and agricultural by-products as a pozzolanic material. Classified fly ash (FA) and ground rice husk ash (RA) were the materials used. Water requirement, compressive strength and porosity of cement mortar were investigated. Test results indicated that FA and RA (waste ash) have a high potential to be used as a good pozzolanic material. The water requirement of mortar mix decreases with the increases in fly ash content. For ground rice husk ash (RA), the water requirement of mortar mix increases with the increases in rice husk ash content. In addition, the reduction in porosity was associated with the increase in compressive strength.

Use of Water Glass from Rice Husk and Bagasse Ashes in the Preparation of Fly Ash Based Geopolymer

2019 ◽  
Vol 798 ◽  
pp. 364-369 ◽  
Author(s):  
Khemmakorn Gomonsirisuk ◽  
Parjaree Thavorniti
Keyword(s):  
Mechanical Properties ◽  
Compressive Strength ◽  
Fly Ash ◽  
Rice Husk ◽  
Ball Mill ◽  
Water Glass ◽  
Rice Husk Ash ◽  
Raw Materials ◽  
Agricultural Waste ◽  
Preparation Process

The aim of this work is to study the feasibility of preparation of fly ash based geopolymer using sodium water glass from agricultural waste as alternative activators. Rice husk ash and bagasse ash were used as raw materials for producing sodium water glass solution. The sodium water glass were produced by mixing rice husk ash and bagasse ash with NaOH in ball mill and boiling. The prepared sodium water glass were analyzed and used in geopolymer preparation process. The geopolymer paste were prepared by adding the obtained water glass and NaOH with fly ash. After cured at ambient temperature for 7 days, mechanical properties were investigated. Bonding and phases of the geopolymer were also characterized. The geopolymer from rice husk ash presented highest compressive strength about 23 MPa while the greatest for bagasse ash was about 16 MPa.

Development of Geopolymer Mortar from Metakaolin Blended with Agricultural and Industrial Wastes

2018 ◽  
Vol 766 ◽  
pp. 305-310 ◽  
Author(s):  
Chayanee Tippayasam ◽  
Sarochapat Sutikulsombat ◽  
Jamjuree Paramee ◽  
Cristina Leonelli ◽  
Duangrudee Chaysuwan
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Chemical Properties ◽  
Cement Industry ◽  
Industrial Wastes ◽  
Engineering Properties ◽  
Alkali Solutions ◽  
Physical And Chemical

Geopolymer is a greener alternative cement produced from the reaction of pozzolans and strong alkali solutions. Generally, the cement industry is one of largest producers of CO2that caused global warming. For geopolymer mortar usage, Portland cement is not utilized at all. In this research, geopolymer mortars were prepared by mixing metakaolin, various wastes (fly ash, bagasse ash and rice husk ash) varied as 80:20, 50:50 and 20:80, 15M NaOH, Na2SiO3and sand. The influence of various parameters such as metakaolin to ashes ratios and pozzolans to alkali ratios on engineering properties of metakaolin blended wastes geopolymer mortar were studied. Compressive strength tests were carried out on 25 x 25 x 25 mm3cube geopolymer mortar specimens at 7, 14, 21, 28 and 91 air curing days. Physical and chemical properties were also investigated at the same times. The test results revealed that the highest compressive strength was 20% metakaolin - 80% fly ash geopolymer mortar. When the curing times increases, the compressive strength of geopolymer mortar also increases. The mixing of metakaolin and bagasse ash/rice husk ash presented lower compressive strength but higher water absorption and porosity. For FTIR results, Si-O, Al-O and Si-O-Na+were found. Moreover, the geopolymer mortar could easily plastered on the wall.

MECHANICAL AND DURABILITY CHARACTERISTICS OF GGBS DOLOMITE GEOPOLYMER CONCRETE

2019 ◽  
Vol 6 (1) ◽  
Author(s):  
Aikot Pallikkara Shashikala ◽  
Praveen Nagarajan ◽  
Saranya Parathi
Keyword(s):  
Fly Ash ◽  
Silica Fume ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Setting Time ◽  
Cementitious Materials ◽  
Strength Properties ◽  
Industrial Wastes ◽  
Geopolymer Concrete ◽  
By Products

Production of Portland cement causes global warming due to the emission of greenhouse gases to the environment. The need for reducing the amount of cement is necessary from sustainability point of view. Alkali activated and geopolymeric binders are used as alternative to cement. Industrial by-products such as fly ash, ground granulated blast furnace slag (GGBS), silica fume, rice husk ash etc. are commonly used for the production of geopolymer concrete. This paper focuses on the development of geopolymer concrete from slag (100% GGBS). Effect of different cementitious materials such as lime, fly ash, metakaolin, rice husk ash, silica fume and dolomite on strength properties of slag (GGBS) based geopolymer concrete are also discussed. It is observed that the addition of dolomite (by-products from rock crushing plants) into slag based geopolymer concrete reduces the setting time, enhances durability and improves rapidly the early age strength of geopolymer concrete. Development of geopolymer concrete with industrial by-products is a solution to the disposal of the industrial wastes. The quick setting concrete thus produced can reduce the cost of construction making it sustainable also.

Properties of Unfired Building Bricks Prepared from Fly Ash and Residual Rice Husk Ash

2015 ◽  
Vol 754-755 ◽  
pp. 468-472 ◽  
Author(s):  
Chao Lung Hwang ◽  
Trong Phuoc Huynh
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Flexural Strength ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Fine Aggregate ◽  
Test Results ◽  
Design Algorithm ◽  
Potential Applications ◽  
Hardened Properties

This work investigates the possibility of using fly ash (FA) and Vietnam residual rice husk ash (RHA) in producing unfired building bricks with applying densified mixture design algorithm (DMDA) method. In this research, little amount of cement was added into the mixtures as binder substitution. Unground rice husk ash (URHA), an agricultural by-product, was used as partial fine aggregate replacement (10% and 30%) in the mixtures. The solid bricks of 220×105×60 mm in size were prepared in this study. The hardened properties of the bricks were investigated including compressive strength, flexural strength and water absorption according to corresponding Vietnamese standards. Forming pressure of 35 MPa was applied to form the solid bricks in the mold. The test results show that all brick specimens obtained good mechanical properties, which were well conformed to Vietnamese standard. Compressive strength and flexural strength of the bricks were respectively in range of 13.81–22.06 MPa and 2.25–3.47 MPa. It was definitely proved many potential applications of FA and RHA in the production of unfired building bricks.

scholarly journals Study of Fly Ash, Rice Husk Ash and Marble Powder as Partial Replacement to Cement in Concrete

2020 ◽  
Vol 13 (3) ◽  
pp. 315-321
Author(s):  
Dhiraj Ahiwale ◽  
Rushikesh Khartode
Keyword(s):  
Compressive Strength ◽  
Fly Ash ◽  
Flexural Strength ◽  
Rice Husk ◽  
Coarse Aggregate ◽  
Rice Husk Ash ◽  
Partial Replacement ◽  
Scale Production ◽  
Environmental Threat ◽  
Marble Powder

Now days, the waste rice husk from rice mill, marble powder from tile industry and fly ash from steam power plant are necessary to utilize as partial replacement of cement for concrete production. Large scale production of cement required consumption of raw materials and energy as well as emissions to air which posse’s environmental threat in various areas of country. Apart from the environmental threat, there still exists the problem of shortage in many areas. Therefore, substitute material for concrete needs to be considered. The paper aims to analyze the compressive strength of concrete cubes and flexural strength of concrete beams made from partially replaced cement, sand, and coarse aggregate. This research study adopted in laboratory on 48 total specimens of grade M25 concrete cubes of size 150x150x150mm and concrte beams of size 100x100x500mm were casted. Out of the 48 concrete specimens cast, 6 each were made out 10%, 20%, and 30 % replacement of fly ash, rice husk ash and marble powder to cement in concrete. It was found that the compressive strength and flexural strength of concrete made from the mixture of 20 % partially replaced cement, sand and coarse aggregate was similar than the concrete made from without replaced cement , sand and coarse aggregate.

Improved Acid Rain Resistance of High Calcium Fly Ash-sodium Hydroxide Geopolymer Mortar Cured at Ambient Temperature by Incorporating Rice Husk Ash

2021 ◽  
Vol 47 (2) ◽  
pp. 324-331
Author(s):  
Prinya Chindaprasirt ◽  
Kiatsuda Somna
Keyword(s):  
Compressive Strength ◽  
Sulfuric Acid ◽  
Fly Ash ◽  
Nitric Acid ◽  
Acid Rain ◽  
Rice Husk ◽  
Rice Husk Ash ◽  
Acid Resistance ◽  
Portland Cement Concrete ◽  
High Calcium

Geopolymer is an aluminosilicate material, synthesized from source materials rich in silica and alumina and alkali solution. This product provides similar strength to Portland cement concrete. Geopolymer exhibits a wide variety of properties and characteristics, including high compressive strength, low shrinkage, acid resistance, fire resistance and low thermal conductivity. In term of acid resistance, acid rain is an important consideration due to global warming. Structures deteriorate as a result of persistence contact with acid rain with of pH less than 5. Thus, this research aims to improve acid resistance of fly ash-NaOH geopolymer mortars by incorporating rice husk ash (RHA). Artificial acid rain solution was prepared by mixing nitric acid and sulfuric acid at the ratio of 70:30 v/v. The geopolymer mortars were immersed in 5% nitric acid, 5% sulfuric acid, and 5% synthetic acid rain solutions for 36 weeks. The evaluations of its resistance to acid solution was investigated with surface corrosion, compressive strength, and microstructure. The results showed that the incorporation of RHA improved the acid rain resistance of geopolymer mortar through pore refinement and increase in strength. The mortar with fly ash to RHA ratio of 90:10 provided the highest compressive strength and good resistance to acid rain.

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