Properties of Unfired Building Bricks Prepared from Fly Ash and Residual Rice Husk Ash

2015 ◽  
Vol 754-755 ◽  
pp. 468-472 ◽  
Author(s):  
Chao Lung Hwang ◽  
Trong Phuoc Huynh

This work investigates the possibility of using fly ash (FA) and Vietnam residual rice husk ash (RHA) in producing unfired building bricks with applying densified mixture design algorithm (DMDA) method. In this research, little amount of cement was added into the mixtures as binder substitution. Unground rice husk ash (URHA), an agricultural by-product, was used as partial fine aggregate replacement (10% and 30%) in the mixtures. The solid bricks of 220×105×60 mm in size were prepared in this study. The hardened properties of the bricks were investigated including compressive strength, flexural strength and water absorption according to corresponding Vietnamese standards. Forming pressure of 35 MPa was applied to form the solid bricks in the mold. The test results show that all brick specimens obtained good mechanical properties, which were well conformed to Vietnamese standard. Compressive strength and flexural strength of the bricks were respectively in range of 13.81–22.06 MPa and 2.25–3.47 MPa. It was definitely proved many potential applications of FA and RHA in the production of unfired building bricks.

2015 ◽  
Vol 752-753 ◽  
pp. 588-592 ◽  
Author(s):  
Chao Lung Hwang ◽  
Trong Phuoc Huynh

This paper reports on the potential use of fly ash (FA) and residual rice husk ash (RHA) in producing unfired building bricks (UBB) with the application of densified mixture design algorithm (DMDA) method. In this study, little amount of cement (10–15%) was added into the mixtures as binder substitution. Whereas, unground rice husk ash (URHA), an agricultural by-product, was used as partial aggregate replacement (10–20%) in the mixtures. The UBB of 220×105×60 mm in size were prepared and the hardened properties of the bricks were tested including compressive strength, flexural strength, water absorption and bulk density according to Vietnamese standard. Forming pressure of 35 MPa was applied to form the solid bricks in the mold. The test results show that all brick specimens achieved very good mechanical properties. The compressive strength, flexural strength and water absorption of brick specimens were respectively in range of 16.1–22.1 MPa, 2.8–3.5 MPa and 9.5–14.8% and the other properties of the bricks were well conformed to related Vietnamese standard. It was definitely proved many potential applications of FA and RHA in the production of UBB.


2015 ◽  
Vol 804 ◽  
pp. 129-132
Author(s):  
Sumrerng Rukzon ◽  
Prinya Chindaprasirt

This research studies the potential for using waste ash from industrial and agricultural by-products as a pozzolanic material. Classified fly ash (FA) and ground rice husk ash (RA) were the materials used. Water requirement, compressive strength and porosity of cement mortar were investigated. Test results indicated that FA and RA (waste ash) have a high potential to be used as a good pozzolanic material. The water requirement of mortar mix decreases with the increases in fly ash content. For ground rice husk ash (RA), the water requirement of mortar mix increases with the increases in rice husk ash content. In addition, the reduction in porosity was associated with the increase in compressive strength.


2020 ◽  
Vol 13 (3) ◽  
pp. 315-321
Author(s):  
Dhiraj Ahiwale ◽  
Rushikesh Khartode

Now days, the waste rice husk from rice mill, marble powder from tile industry and fly ash from steam power plant are necessary to utilize as partial replacement of cement for concrete production. Large scale production of cement required consumption of raw materials and energy as well as emissions to air which posse’s environmental threat in various areas of country. Apart from the environmental threat, there still exists the problem of shortage in many areas. Therefore, substitute material for concrete needs to be considered. The paper aims to analyze the compressive strength of concrete cubes and flexural strength of concrete beams made from partially replaced cement, sand, and coarse aggregate. This research study adopted in laboratory on 48 total specimens of grade M25 concrete cubes of size 150x150x150mm and concrte beams of size 100x100x500mm were casted. Out of the 48 concrete specimens cast, 6 each were made out 10%, 20%, and 30 % replacement of fly ash, rice husk ash and marble powder to cement in concrete. It was found that the compressive strength and flexural strength of concrete made from the mixture of 20 % partially replaced cement, sand and coarse aggregate was similar than the concrete made from without replaced cement , sand and coarse aggregate.


2021 ◽  
Vol 921 (1) ◽  
pp. 012070
Author(s):  
M Sofyan ◽  
A O Irlan ◽  
A Rokhman ◽  
D D Purnama ◽  
R R R Utami

Abstract Fly Ash, Rice Husk Ash and Linear Low Density Polyethylene (LLDPE) Plastic Waste also contribute to environmental problems. Starting from the problem of CO2 emissions to ecosystem damage due to the accumulation of waste on the earth’s surface. Therefore, this study focuses on the use of Fly Ash, Rice husk ash and LLDPE Powder as a mixture of Alkaline-Activated Mortar. In this study, Fly Ash as a Pozzolanic Material mixed with Alkaline Activator Solution serves as a binder for Mortar. Rice husk ash is used as a substitute material for Fly ash while LLDPE powder functions as a substitute material for sand. The percentage of LLDPE powder used in the mortar mixture is from 0 to 15% of the total weight of the mixture. While the percentage of rice husk ash used in the mixture is 7%, Alkali Activator Solution 27% and Sand ranging from 24.5 to 39.5%. There are six variations of the mortar specimen (AAMP1, AAMP2, AAMP3, AAMP4, AAMP5, AAMP6). Initial setting time testing is done on binder mortar. The mortar compressive strength test was carried out at the age of 7 days after curing the oven at temperatures of 40°C and 60°C. From the test results obtained the highest compressive strength of 11.3 MPa on the AAMP6 test object with a curing temperature of 60°C where the percentage of LLDPE powder on the specimen is 15%. The core of the longest setting time is in the AAMP6 Alkaline-Activated Mortar binder variation, which is 180 minutes. The mortar compressive strength test was carried out at the age of 7 days after curing the oven at temperatures of 40°C and 60°C. From the test results obtained the highest compressive strength of 11.3 MPa on the AAMP6 test object with a curing temperature of 60°C where the percentage of LLDPE powder on the specimen is 15%. The core of the longest setting time is in the AAMP6 Alkaline-Activated Mortar binder variation, which is 180 minutes. The mortar compressive strength test was carried out at the age of 7 days after curing the oven at temperatures of 40°C and 60°C. From the test results obtained the highest compressive strength of 11.3 MPa on the AAMP6 test object with a curing temperature of 60°C where the percentage of LLDPE powder on the specimen is 15%. The core of the longest setting time is in the AAMP6 Alkaline-Activated Mortar binder variation, which is 180 minutes.


2014 ◽  
Vol 567 ◽  
pp. 381-386 ◽  
Author(s):  
Nasir Shafiq ◽  
Muhd Fadhil Nuruddin ◽  
Ali Elheber Ahmed Elshekh ◽  
Ahmed Fathi Mohamed Salih

In order to improve the mechanical properties of high strength concrete, HSC, several studies have been conducted using fly ash, FA. Researchers have made it possible to achieve 100-150MPa high strength concrete. Despite the popularity of this FAHSC, there is a major shortcoming in that it becomes more brittle, resulting in less than 0.1% tensile strain. The main objective of this work was to evaluate the fresh and hardened properties of FAHSC utilizing chopped basalt fiber stands, CBFS, as an internal strengthening addition material. This was achieved through a series of experimental works using a 20% replacement of cement by FA together with various contents of CBFS. Test results of concrete mixes in the fresh state showed no segregation, homogeneousness during the mixing period and workability ranging from 60 to 110 mm. Early and long terms of compressive strength did not show any improvement by using CBFS; in fact, it decreased. This was partially substituted by the effect of FA. Whereas, the split and flexural strengths of FASHC were significantly improved with increasing the content of CBFS as well as the percentage of the split and flexural tensile strength to the compressive strength. Also, test results showed a progressive increase in the areas under the stress-strain curves of the FAHSC strains after the CBFS addition. Therefore, the brittleness and toughness of the FAHSC were enhanced and the pattern of failure moved from brittle failure to ductile collapse using CBFS. It can be considered that the CBFS is a suitable strengthening material to produce ductile FAHSC.


2015 ◽  
Vol 2015 ◽  
pp. 1-14 ◽  
Author(s):  
M. R. Karim ◽  
M. F. M. Zain ◽  
M. Jamil ◽  
F. C. Lai

The increasing demand and consumption of cement have necessitated the use of slag, fly ash, rice husk ash (RHA), and so forth as a supplement of cement in concrete construction. The aim of the study is to develop a zero-cement binder (Z-Cem) using slag, fly ash, and RHA combined with chemical activator. NaOH, Ca(OH)2, and KOH were used in varying weights and molar concentrations. Z-Cem was tested for its consistency, setting time, flow, compressive strength, XRD, SEM, and FTIR. The consistency and setting time of the Z-Cem paste increase with increasing RHA content. The Z-Cem mortar requires more superplasticizer to maintain a constant flow of110±5% compared with OPC. The compressive strength of the Z-Cem mortar is significantly influenced by the amounts, types, and molar concentration of the activators. The Z-Cem mortar achieves a compressive strength of 42–44 MPa at 28 days with 5% NaOH or at 2.5 molar concentrations. The FTIR results reveal that molecules in the Z-Cem mortar have a silica-hydrate (Si-H) bond with sodium or other inorganic metals (i.e., sodium/calcium-silica-hydrate-alumina gel). Therefore, Z-Cem could be developed using the aforementioned materials with the chemical activator.


2019 ◽  
Vol 798 ◽  
pp. 364-369 ◽  
Author(s):  
Khemmakorn Gomonsirisuk ◽  
Parjaree Thavorniti

The aim of this work is to study the feasibility of preparation of fly ash based geopolymer using sodium water glass from agricultural waste as alternative activators. Rice husk ash and bagasse ash were used as raw materials for producing sodium water glass solution. The sodium water glass were produced by mixing rice husk ash and bagasse ash with NaOH in ball mill and boiling. The prepared sodium water glass were analyzed and used in geopolymer preparation process. The geopolymer paste were prepared by adding the obtained water glass and NaOH with fly ash. After cured at ambient temperature for 7 days, mechanical properties were investigated. Bonding and phases of the geopolymer were also characterized. The geopolymer from rice husk ash presented highest compressive strength about 23 MPa while the greatest for bagasse ash was about 16 MPa.


2018 ◽  
Vol 766 ◽  
pp. 305-310 ◽  
Author(s):  
Chayanee Tippayasam ◽  
Sarochapat Sutikulsombat ◽  
Jamjuree Paramee ◽  
Cristina Leonelli ◽  
Duangrudee Chaysuwan

Geopolymer is a greener alternative cement produced from the reaction of pozzolans and strong alkali solutions. Generally, the cement industry is one of largest producers of CO2that caused global warming. For geopolymer mortar usage, Portland cement is not utilized at all. In this research, geopolymer mortars were prepared by mixing metakaolin, various wastes (fly ash, bagasse ash and rice husk ash) varied as 80:20, 50:50 and 20:80, 15M NaOH, Na2SiO3and sand. The influence of various parameters such as metakaolin to ashes ratios and pozzolans to alkali ratios on engineering properties of metakaolin blended wastes geopolymer mortar were studied. Compressive strength tests were carried out on 25 x 25 x 25 mm3cube geopolymer mortar specimens at 7, 14, 21, 28 and 91 air curing days. Physical and chemical properties were also investigated at the same times. The test results revealed that the highest compressive strength was 20% metakaolin - 80% fly ash geopolymer mortar. When the curing times increases, the compressive strength of geopolymer mortar also increases. The mixing of metakaolin and bagasse ash/rice husk ash presented lower compressive strength but higher water absorption and porosity. For FTIR results, Si-O, Al-O and Si-O-Na+were found. Moreover, the geopolymer mortar could easily plastered on the wall.


2013 ◽  
Vol 652-654 ◽  
pp. 1181-1184
Author(s):  
Guo Qiang Xu ◽  
Zhi Guo You ◽  
Lin Gao ◽  
Dian Li Han

The influence of admixture of super-fine limestone powder and low-quality fly ash in different proportions on the fluidity and strength of cement mortar is studied. The test results show that the mortar fluidity increases with the increase of the super-fine limestone powder (the mixing amount of fly ash reduces), and the strength of cement mortar can improve when limestone powder and low-quality fly ash are combined admixed to a certain ratio. The maximum flexural strength of the 28d mortar is 9.8MPa and its maximum compressive strength is 42.2MPa, and at this time, the limestone powder accounts for 33.3% of the mineral admixtures. However, when the mixing amount of super-fine limestone powder is over a certain range, the strength of 28d cement mortar will reduce.


2021 ◽  
Vol 1 (1) ◽  
pp. 1
Author(s):  
Agung Prayogi

Abstract Concrete is the most widely used material throughout the world and innovations continue to be carried out to produce efficient development. Shell charcoal ash and rice husk ash are industrial by-products which have the potential to replace sand for concrete mix, especially in Indragiri Hilir. The research with the title "Effect of Mixture of Rice Husk Ash and Shell Ash Ashes as Substitute for Some Fine Aggregates Against Concrete Compressive Strength" aims to prove the effect of a mixture of shell charcoal ash and husk ash to replace some of the sand to produce maximum compressive strength. Concrete is a mixture of Portland cement, fine aggregate, coarse aggregate, and water. This research uses 5 variations of the mixture to the weight of sand, BSA 0 without a substitute mixture, BSA 1 with a mixture of 5% husk ash and 10% shell charcoal, BSA 2 with a mixture of 5% husk ash and 15% charcoal ash, BSA 3 with a mixture of 5% husk ash and 18% charcoal, BSA 4 with a mixture of 10% husk and 10% charcoal, and BSA 5 with a mixture of 13% husk ash and 10% charcoal ash. SNI method is used for the Job Mix Formula (JMF) mixture in this research. The results of the average compressive strength of concrete at 28 days for JMF of 21.05 MPa, BSA 1 of 23.68 MPa, BSA 2 of 22.23 MPa, BSA 3 of 14.39 MPa, BSA 4 of 13.34 MPa , and BSA 5 of 20.14 MPa. The conclusion drawn from the results of the BSA 1 research with a mixture of 5% husk ash and 15% charcoal ash produced the highest average compressive strength of 23.68 MPa. Abstrak Beton merupakan material paling banyak digunakan diseluruh dunia dan terus dilakukan inovasi untuk menghasilkan pembangunan yang efisien. Abu arang tempurung dan abu sekam padi merupakan hasil sampingan industri yang berpotensi sebagai pengganti pasir untuk campuran beton, khususnya di Indragiri Hilir. Penelitian dengan judul “Pengaruh Campuran Abu Sekam Padi dan Abu Arang Tempurung Sebagai Pengganti Sebagian Agregat Halus Terhadap Kuat Tekan Beton” ini bertujuan membuktikan adanya pengaruh campuran abu arang tempurung dan abu sekam untuk mengganti sebagian pasir hingga menghasilkan kuat tekan maksimum. Beton adalah campuran antara semen portland, agregat halus, agregat kasar, dan air. Penelitian ini menggunakan 5 variasi campuran terhadap berat pasir, BSA 0 tanpa campuran pengganti, BSA 1 dengan campuran 5 % abu sekam dan 10% arang tempurung, BSA 2 dengan campuran 5% abu sekam dan 15% abu arang, BSA 3 dengan campuran 5% abu sekam dan 18% arang, BSA 4 dengan campuran 10% sekam dan 10% arang, dan BSA 5 dengan campuran 13% abu sekam dan 10% abu arang. Metode SNI digunakan untuk campuran Job Mix Formula (JMF)  pada penelitian ini. Hasil rata-rata kuat tekan beton pada umur 28 hari untuk JMF sebesar 21,05 MPa, BSA 1 sebesar 23,68 MPa, BSA 2 sebesar 22,23 MPa, BSA 3 sebesar 14,39 MPa, BSA 4 sebesar 13,34 MPa, dan BSA 5 Sebesar 20,14 MPa. Ditarik kesimpulan dari hasil penelitian BSA 1 dengan campuran 5% abu sekam dan 15% abu arang menghasilkan rata-rata kuat tekan tertinggi yaitu sebesar 23,68 MPa.  


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