scholarly journals Interrelationships between Acoustic Emission and Cutting Force in Rock Cutting

Geofluids ◽  
2021 ◽  
Vol 2021 ◽  
pp. 1-12
Author(s):  
Sifei Liu ◽  
Peng Shi ◽  
Zhijun Wan ◽  
Shuaifeng Lu ◽  
Jiakun Lv ◽  
...  
Keyword(s):  
Acoustic Emission ◽  
Fractal Dimension ◽  
Cutting Force ◽  
Intelligent Control ◽  
Rock Cutting ◽  
Cutting Process ◽  
Structure Stability ◽  
Whole Process ◽  
Ae Energy ◽  
Precursor Information

Cutting force is the key signal to realize intelligent control of shearer and mastering the change process of cutting force is helpful to improve the adaptive cutting of shearer. In this paper, full scale rock cutting tests are used to carry out single pick cutting experiments on three kinds of coal, and the acoustic emission (AE) signals of coal and rock cutting are monitored in the whole process. The relationship between AE and cutting force is also discussed. The results show that the development of AE energy can represent the different stages of the cutting process, and the time fractal dimension of AE energy can reveal the change law of coal structure stability. In addition, the acoustic emission waveform at the peak cutting force of the same kind of coal has the same main frequency, power spectrum density (PSD) variation law, and the area under PSD curve; for different types of coal, the area under PSD curve at peak cutting force increases with the increase of USC. In the cutting process, the AE signal has obvious characteristics and internal evolution law in energy amplitude, fractal dimension, and PSD index. The change characteristics of AE energy can be used as the precursor information of the peak cutting force, and the coal failure at the peak cutting force has the identity. The above conclusions are of great significance for intelligent control of shearer and intelligent mining of coal mine.

A Fractal Analysis of Cutting Force in Simulation and Experiment

2013 ◽  
Vol 589-590 ◽  
pp. 122-127 ◽  
Author(s):  
Guang Ming Zheng ◽  
Jun Zhao ◽  
Xin Yu Song ◽  
Xiang Cheng
Keyword(s):  
Fractal Dimension ◽  
Cutting Force ◽  
Fractal Analysis ◽  
Metal Cutting ◽  
Cutting Speed ◽  
Element Model ◽  
Cutting Process ◽  
Depth Of Cut ◽  
Practical Implementation ◽  
Mechanical Coupling

A 3D finite element model (FEM) of metal cutting was constructed based on the thermal-mechanical coupling theory. The cutting process of Sialon ceramic tools turning Inconel 718 was simulated and experimented. The effect of cutting speed, feed rate and depth of cut on the cutting force was analyzed. According to the correlation characteristics between the data points, the fractal characteristics of cutting forces in the cutting process were also investigated. The results showed that the cutting speed had a great effect on the fractal dimension of cutting force. The simulation results were in good agreement with the experimental findings. It was concluded that the minimum fractal dimension of cutting force was obtained at v=230 m/min under these experiment conditions. The fractal analysis is a simple and powerful tool for quantifying the stability of cutting process. The finding of this research is valuable for future practical implementation.

scholarly journals Analysis of Similarities and Differences between Acoustic Emission and Charge Signal Based on Fractal Characteristics of Coal Fracture

2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xin Ding ◽  
Xiao-Chun Xiao ◽  
Xiang-Feng Lv ◽  
Di Wu ◽  
Yishan Pan
Keyword(s):  
Acoustic Emission ◽  
Fractal Dimension ◽  
Sliding Friction ◽  
High Amplitude ◽  
Generation Process ◽  
Loading Test ◽  
Charge Signal ◽  
Fractal Characteristics ◽  
Similarities And Differences ◽  
Precursor Information

Rock burst is a catastrophic dynamic disaster caused by sudden failure and instability of coal, which brings threats to deep coal mining; the AE-charge signals and the fragment distribution are related to both mechanical properties of coal and disaster early warning directly. Hence, the variation of AE and charge induction during coal failure, fractal feature of coal fragments, and their relationship should be studied in depth. In this paper, uniaxial loading test was carried out for coal with bursting tendency samples produced by blocks cored from 800 m depth in Xiaoqing coal mine of the Tiefa Coal Group in northeast China; the fractal characteristics of specimens are obtained by using the statistical fractal method. The mechanics of similarities and differences between acoustic emission and charge signal is investigated by using loading experiments and theoretical analysis. It is found that the fragments of coal have good self-similarity properties; the fractal dimension of the specimens is in the range 2.085–2.521, the maximum range being 2.300–2.468, which is slightly higher than that of rock. The high-amplitude pulses of the acoustic emission and charge are concentrated in the macroscopic fissure development and expansion stage but they have asynchronous characteristics between them. The charge generation process is accompanied by the inhomogeneous deformation and sliding friction; the friction slip is the major one and is analysed theoretically. A theoretical model for the force-electric coupling relationship is established. The statistical results show that both the acoustic emission and the charge signal accumulation have a significantly proportional relationship with the fractal dimension. Both the acoustic emission and charge signal reveal coal breakage evolution process, which will help in obtaining the precursor information on coal failure. Furthermore, the monitoring results can predict the extent of coal mass instability.

Determination of cutting force of roll-formed section in shaped dies-knife guillotine

2020 ◽  
pp. 373-376
Author(s):  
S.V. Povorov ◽  
D.V. Egorov ◽  
D.S. Volgin
Keyword(s):  
Cutting Force ◽  
Cutting Process ◽  
Sheet Blank

The change in cutting force in the cutting process of roll-formed section in shaped dies-knife guillotine is studied. It is established that to calculate the cutting force in shaped guillotine, one can use formulas to determine the cutting force of sheet blank on conventional straight knives guillotine.

Modelling of the Deburring Process

2006 ◽  
Vol 5-6 ◽  
pp. 367-374
Author(s):  
C. G. Dumitraş
Keyword(s):  
Central Composite Design ◽  
Cutting Force ◽  
Cutting Forces ◽  
Cutting Process ◽  
Central Composite ◽  
The Way

Due to robotic deburring development, the research gains a new orientation and focused on the cutting forces and the chip control. The present paper will emphasize the main difference which occurs between the normal cutting process and the deburring process, the way it develops and the parameters which characterize this process. Also the dynamics of the process are considered. Based on a central composite design one determine a relation between the geometry of the tool, workpiece hardness and cutting force.

scholarly journals Numerical Simulation of Rock Plate Cutting with Three Sides Fixed and One Side Free

2018 ◽  
Vol 2018 ◽  
pp. 1-21 ◽  
Author(s):  
Zhenguo Lu ◽  
Lirong Wan ◽  
Qingliang Zeng ◽  
Xin Zhang ◽  
Kuidong Gao
Keyword(s):  
Numerical Simulation ◽  
Cutting Force ◽  
Cutting Speed ◽  
Rock Cutting ◽  
Numerical Results ◽  
Peak Force ◽  
Cutting Performance ◽  
Conical Pick ◽  
Cutting Method ◽  
Cutting Angle

In order to overcome conical pick wear in the traditional rock cutting method, a new cutting method was proposed on account of increasing free surface of the rock. The mechanical model of rock plate bending under concentrated force was established, and the first fracture position was given. The comparison between experimental and numerical results indicated that the numerical method is effective. A computer code LS-DYNA (3D) was employed to study the cutting performance of a conical pick. To study the rock size influenced on the cutting performance, the numerical simulations with different thickness, width, and height of a rock plate was carried out. The numerical simulation with the different cutting parameters of cutting speed, cutting angle, and cutting position influenced on cutting performance was also carried out. The numerical results indicated that the peak force increased with the increasing thickness of rock plate. With the increasing width and height of the rock plate, the peak force decreased and then became stable. Besides, the peak force decreased with the increasing of cutting position lxp/lx. Moreover, the peak force increased and then decreased with the increasing of cutting angle. The cutting speed has nonsignificant influence on the peak force. The strong exponential relationship was obtained between the peak force and cutting position, thickness, height, and width of the rock plate at a confidence level of 0.95. A binomial relationship was observed between the peak force and cutting angel. The cutting force comparison between traditional rock cutting and rock plate cutting indicated that the new cutting method can effectively reduce peak cutting force.

Molecular Dynamics Study on the Impact of the Cutting Depth to the Titanium Nanometric Cutting

2014 ◽  
Vol 536-537 ◽  
pp. 1431-1434 ◽  
Author(s):  
Ying Zhu ◽  
Yin Cheng Zhang ◽  
Shun He Qi ◽  
Zhi Xiang
Keyword(s):  
Molecular Dynamics ◽  
Potential Energy ◽  
Cutting Force ◽  
Simulation Study ◽  
Cutting Process ◽  
Work Piece ◽  
Cutting Depth ◽  
Nanometric Cutting ◽  
The Impact

Based on the molecular dynamics (MD) theory, in this article, we made a simulation study on titanium nanometric cutting process at different cutting depths, and analyzed the changes of the cutting depth to the effects on the work piece morphology, system potential energy, cutting force and work piece temperature in this titanium nanometric cutting process. The results show that with the increase of the cutting depth, system potential energy, cutting force and work piece temperature will increase correspondingly while the surface quality of machined work piece will decrease.

Fractal Characteristics of Sandstone Cutting Fracture under Mechanical Shock Loading Conditions

2012 ◽  
Vol 226-228 ◽  
pp. 1789-1794 ◽  
Author(s):  
Shu Ren Wang ◽  
Paul Hagan ◽  
Yan Cheng
Keyword(s):  
Fractal Dimension ◽  
Size Distribution ◽  
Structural Integrity ◽  
Theoretical Calculations ◽  
Mesh Size ◽  
Rock Cutting ◽  
Weight Percent ◽  
Rock Breaking ◽  
Engineering Practice ◽  
Mechanical Shock

It is the key to guide rock-breaking design and engineering practice for how to obtain a reasonable test indicator to assess the cuttability of the rock. Some sandstone samples were tested by using the linear rock cutting machine in the school of mining engineering, University of New South Wales (UNSW), Australia. The curves characteristics for the weight percent of the broken debris with the mesh size distribution were obtained through the screening statistics. Furthermore, the fractal dimension of the specimen broken debris was derived through theoretical calculations and statistical analysis. The results showed that the rock cutting fragmentation is of significant fractal features under the mechanical shock loads. The broken debris fractal dimension of the structural integrity specimens is bigger, the range of the fractal dimension is smaller and the broken debris size distribution is more even than that of the poor structural integrity specimens. The fractal dimension is the ideal test indicator to assess and analysis the rock-breaking degree.

Simulation of Meso-Scale Machining of AISI1045 Based on Multiphase Model

2016 ◽  
Vol 836-837 ◽  
pp. 374-380
Author(s):  
Teng Yi Shang ◽  
Li Jing Xie ◽  
Xiao Lei Chen ◽  
Yu Qin ◽  
Tie Fu
Keyword(s):  
Cutting Force ◽  
Cutting Process ◽  
Multiphase Model ◽  
Tool Edge Radius ◽  
Edge Radius ◽  
Tool Edge ◽  
Cutting Insert ◽  
Multiphase Models ◽  
Hot Rolled ◽  
Meso Scale

In the meso-scale machining, feed rate, grain size and tool edge radius are in the same order of magnitude, and cutting process is often carried out in the grain interior and grain boundary. In this paper the meso-cutting process of hot-rolled AISI1045 steel is studied and its metallographic microstructure is analyzed for the establishment of multiphase models which incorporate the effect of ferrite and pearlite grains. In order to discover the applicability of multiphase models to the simulation of meso-cutting, three contrast simulation models including multiphase model with rounded-edge cutting insert (model I), multiphase model with sharp edge cutting insert (model II) and equivalent homogeneous material model with rounded-edge cutting insert (model III) are built up for the meso-orthogonal cutting processes of hot-rolled AISI1045. By comparison with the experiments in terms of chip morphology, cutting force and specific cutting force, the most suitable model is identified. Then the stress distiribution is analyzed. And it is found that multiphase model with tool edge radius can give a more accurate prediction of the global variables and reveal more about these important local variables distribution.

On the Development of a Tangential Clamped-On Chipbreaker for Difficult-to-Machine Materials

1999 ◽  
Author(s):  
Armen L. Airikyan
Keyword(s):  
Cutting Force ◽  
Process Planning ◽  
Stainless Steels ◽  
Austenitic Stainless Steels ◽  
Cutting Edge ◽  
Cutting Process ◽  
Everyday Practice ◽  
Application Problem ◽  
New Type ◽  
Design And Application

Abstract Everyday practice of cutting process planning requires reliable chipbreacking and this is particularly true when machining difficult-ti-machine materials as austenitic stainless steels. The use of pressed-groove type of chipbreakers prove to provide a partly solution of the problem since their utilization unavoidably leads to increasing cutting force and chipping of the cutting edge. The use of clapped-on chipbreaker seems to solve these problems. However new design and application problem arise. This paper deals with the analysis of these problema and offers a methodology for it resolving. As a result, a new type of a clamped-on chipbreaker has been developed.

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