scholarly journals Optimization of Mix Proportions for Novel Dry Stack Interlocking Concrete Blocks Using ANN

2021 ◽  
Vol 2021 ◽  
pp. 1-15
Author(s):  
Krishna Prakash A ◽  
Jane Helena H ◽  
Paul Oluwaseun Awoyera

This paper proposes novel concrete interlocking blocks made of fly ash and GGBS which are an alternative for the conventional concrete blocks. The artificial neural network (ANN) technique is used to estimate the mechanical strength of interlocking blocks and is verified with experimental investigation. The ANN model is based on the Levenberg–Marquardt principle which is executed using MATLAB. The inputs are given in the percentage ratio of cement: fly ash: crushed stone aggregate (FA): coarse aggregate (CA) for the process of learning, testing, and validation. The selected model is subjected to several trials in terms of mean square error, containing 4 input, 2 sets of 10 hidden layers, and one output components. In this study, a total of 2600 blocks of different mixes were tested as per IS 2185-1 (2005) to assess 3, 7, 14, 21, and 28 days’ strength. The experimental investigations were carried out in two phases. In the first phase, experimental investigations to identify the optimum mix proportions of cement, aggregate, fly ash, and ground granulated blast furnace slag to achieve desired compressive strength was carried out. In the second phase, the identified mix proportions were analysed using ANN to predict the compressive strength of interlocking blocks. The results indicate that the proposed ANN model developed to determine the mechanical strength and cost of interlocking blocks has excellent prediction ability.

2019 ◽  
Vol 2 (2) ◽  
pp. 65
Author(s):  
Purwanto P. ◽  
Himawan Indarto

Portland cement production process which is the conventional concrete constituent materials always has an impact on producing carbon dioxide (CO2) which will damage the environment. To maintain the continuity of development, while maintaining the environment, Portland cement substitution can be made with more environmentally friendly materials, namely fly ash. The substitution of fly ash material in concrete is known as geopolymer concrete. Fly ash is one of the industrial waste materials that can be used as geopolymer material. Fly ash is mineral residue in fine grains produced from coal combustion which is mashed at power plant power plant [15]. Many cement factories have used fly ash as mixture in cement, namely Portland Pozzolan Cement. Because fly ash contains SiO2, Al2O3, P2O3, and Fe2O3 which are quite high, so fly ash is considered capable of replacing cement completely.This study aims to obtain geopolymer concrete which has the best workability so that it is easy to work on (Workable Geopolymer Concrete / Self Compacting Geopolymer Concrete) and obtain the basic characteristics of geopolymer concrete material in the form of good workability and compressive strength. In this study, geopolymer concrete is composed of coarse aggregate, fine aggregate, fly ash type F, and activators in the form of NaOH and Na2SiO3 Be52. In making geopolymer concrete, additional ingredients such as superplastizer are added to increase the workability of geopolymer concrete. From this research, the results of concrete compressive strength above fc' 25 MPa and horizontal slump values reached 60 to 80 centimeters.


Reactive powder concrete (RPC) is the ultra-high strength concrete made by cementitious materials like silica fumes, cement etc. The coarse aggregates are completely replaced by quartz sand. Steel fibers which are optional are added to enhance the ductility. Market survey has shown that micro-silica is not so easily available and relatively costly. Therefore an attempt is made to experimentally investigate the reduction of micro-silica content by replacing it with fly-ash and mechanical properties of modified RPC are investigated. Experimental investigations show that compressive strength decreases gradually with addition of the fly ash. With 10 per cent replacement of micro silica, the flexural and tensile strength showed 40 and 46 per cent increase in the respective strength, though the decrease in the compressive strength was observed to be about 20 per cent. For further percentage of replacement, there was substantial drop in compressive, flexural as well as tensile strength. The experimental results thereby indicates that utilisation of fly-ash as a partial replacement to micro silica up to 10 per cent in RPC is feasible and shows quite acceptable mechanical performance with the advantage of utilisation of fly-ash in replacement of micro-silica.


DYNA ◽  
2021 ◽  
Vol 88 (216) ◽  
pp. 38-47
Author(s):  
Joaquín Abellán García ◽  
Nancy Torres Castellanos ◽  
Jaime Antonio Fernandez Gomez ◽  
Andres Mauricio Nuñez Lopez

Ultra-high-performance concrete (UHPC) is a kind of high-tech cementitious material with superb mechanical and durability properties compared to other types of concrete. However, due to the high content of cement and silica fume used, the cost and environmental impact of UHPC is considerably higher than conventional concrete. For this reason, several efforts around the world have been made to develop UHPC with greener and less expensive local pozzolans. This study aimed to design and produce UHPC using local fly ash available in Colombia. A numerical optimization, based on Design of Experiments (DoE) and multi-objective criteria, was performed to obtain a mixture with the proper flow and highest compressive strength, while simultaneously having the minimum content of cement. The results showed that, despite the low quality of local fly ashes in Colombia, compressive strength values of 150 MPa without any heat treatment can be achieved.


2019 ◽  
Vol 292 ◽  
pp. 108-113 ◽  
Author(s):  
Josef Fládr ◽  
Petr Bílý ◽  
Roman Chylík ◽  
Zdeněk Prošek

The paper describes an experimental program focused on the research of high performance concrete with partial replacement of cement by fly ash. Four mixtures were investigated: reference mixture and mixtures with 10 %, 20 % and 30 % cement weight replaced by fly ash. In the first stage, the effect of cement replacement was observed. The second phase aimed at the influence of homogenization process for the selected 30% replacement on concrete properties. The analysis of macroscopic properties followed compressive strength, elastic modulus and depth of penetration of water under pressure. Microscopic analysis concentrated on the study of elastic modulus, porosity and mineralogical composition of cement matrix using scanning electron microscopy, spectral analysis and nanoindentation. The macroscopic results showed that the replacement of cement by fly ash notably improved compressive strength of concrete and significantly decreased the depth of penetration of water under pressure, while the improvement rate increased with increasing cement replacement (strength improved by 18 %, depth of penetration by 95 % at 30% replacement). Static elastic modulus was practically unaffected. Microscopic investigation showed impact of fly ash on both structure and phase mechanical performance of the material.


2015 ◽  
Vol 2015 ◽  
pp. 1-8 ◽  
Author(s):  
Alan Sekaran ◽  
Murthi Palaniswamy ◽  
Sivagnanaprakash Balaraju

Environmental and economic factors increasingly encourage higher utility of industrial by-products. The basic objective of this study was to identify alternative source for good quality aggregates which is depleting very fast due to fast pace of construction activities in India. EAF oxidizing slag as a by-product obtained during the process in steel making industry provides great opportunity to utilize it as an alternative to normally available coarse aggregates. The primary aim of this research was to evaluate the physical, mechanical, and durability properties of concrete made with EAF oxidizing slag in addition to supplementary cementing material fly ash. This study presents the experimental investigations carried out on concrete grades of M20 and M30 with three mixes: (i) Mix A, conventional concrete mix with no material substitution, (ii) Mix B, 30% replacement of cement with fly ash, and (iii) Mix C, 30% replacement of cement with fly ash and 50% replacement of coarse aggregate with EAF oxidizing slag. Tests were conducted to determine mechanical and durability properties up to the age of 90 days. The test results concluded that concrete made with EAF oxidizing slag and fly ash (Mix C) had greater strength and durability characteristics when compared to Mix A and Mix B. Based on the overall observations, it could be recommended that EAF oxidizing slag and fly ash could be effectively utilized as coarse aggregate replacement and cement replacement in all concrete applications.


Author(s):  
Dr.Sarvesh, Et. al.

Concrete is usually a combination of cement, coarse particles (aggregates and Sand) and water. It is used to design and improve the infrastructures.It is used to design and improve the infrastructures. Concrete has many advantages and disadvantage. The main property that is characteristic to a concrete’s workability is its compressive strength. Only through this single test, one can judge if cementing has been done appropriately. Possible advancements for development include the use of non-traditional and creative materials, and the reuse of waste materials with a specific end goal to replenish the absence of specific assets and to discover alternative ways to monitor the Earth..This investigation concentrate on Compressive strength, flexural and split tensile strength of Conventional Concrete (CC) and Class C fly ash remains with bio-cement and natural pozzolans to consider the impact of bio-concrete with blend extents of 0%,0.25%,0.5%,1% and 1.5% on quality properties. Moreover, effective self-healing usually occurred due to the use of polymers, microorganism and additional cementing material. It is the key issue to find out the self-healing efficiency’s effect to sealing the crack width successfully. And good resistance was observed during the bacterial chemical process against the freeze and thaw attacks.


Materials ◽  
2021 ◽  
Vol 14 (22) ◽  
pp. 6890
Author(s):  
Muhammad Ibraheem ◽  
Faheem Butt ◽  
Rana Muhammad Waqas ◽  
Khadim Hussain ◽  
Rana Faisal Tufail ◽  
...  

The purpose of this research is to study the effects of quarry rock dust (QRD) and steel fibers (SF) inclusion on the fresh, mechanical, and microstructural properties of fly ash (FA) and ground granulated blast furnace slag (SG)-based geopolymer concrete (GPC) exposed to elevated temperatures. Such types of ternary mixes were prepared by blending waste materials from different industries, including QRD, SG, and FA, with alkaline activator solutions. The multiphysical models show that the inclusion of steel fibers and binders can enhance the mechanical properties of GPC. In this study, a total of 18 different mix proportions were designed with different proportions of QRD (0%, 5%, 10%, 15%, and 20%) and steel fibers (0.75% and 1.5%). The slag was replaced by different proportions of QRD in fly ash, and SG-based GPC mixes to study the effect of QRD incorporation. The mechanical properties of specimens, i.e., compressive strength, splitting tensile strength, and flexural strength, were determined by testing cubes, cylinders, and prisms, respectively, at different ages (7, 28, and 56 days). The specimens were also heated up to 800 °C to evaluate the resistance of specimens to elevated temperature in terms of residual compressive strength and weight loss. The test results showed that the mechanical strength of GPC mixes (without steel fibers) increased by 6–11%, with an increase in QRD content up to 15% at the age of 28 days. In contrast, more than 15% of QRD contents resulted in decreasing the mechanical strength properties. Incorporating steel fibers in a fraction of 0.75% by volume increased the compressive, tensile, and flexural strength of GPC mixes by 15%, 23%, and 34%, respectively. However, further addition of steel fibers at 1.5% by volume lowered the mechanical strength properties. The optimal mixture of QRD incorporated FA-SG-based GPC (QFS-GPC) was observed with 15% QRD and 0.75% steel fibers contents considering the performance in workability and mechanical properties. The results also showed that under elevated temperatures up to 800 °C, the weight loss of QFS-GPC specimens persistently increased with a consistent decrease in the residual compressive strength for increasing QRD content and temperature. Furthermore, the microstructure characterization of QRD blended GPC mixes were also carried out by performing scanning electron microscopy (SEM), X-ray diffraction (XRD), and energy dispersive spectroscopy (EDS).


Experimental investigations have been conducted on brick prism specimens to study its performance with the presence of reinforcement. Brick prisms were constructed using red bricks, fly ash bricks and concrete bricks with and without embedding steel reinforcement. Cement mortar with 1:5 and 1: 6 mixes have been used to build prisms. Concrete bricks of same sizes were casted in the lab and used after proper curing. Brick prisms were subjected to compressive force by Universal Testing Machine. Compressive strength of different types of brick prisms were compared and plotted. Compressive strengths were improved by embedding steel reinforcement in the brick works. Reinforced Concrete brick prisms contributed higher strength. Reinforced fly ash brick prism contributed higher compressive strength than the red brick. By embedding reinforcements in the brick works, load carrying capacity and stability of brick works have been improved. Due to ductile properties of steel reinforcement, steel embedding brick works led to ductile and reduce brittle cracks. Overall performance of brick works improved by embedding steel reinforcement


2019 ◽  
Vol 27 ◽  
pp. 39-51
Author(s):  
Kamrun N. Keya ◽  
Alamgir Habib ◽  
Sampa Akhter ◽  
Hasan M. Tamim ◽  
Maksuda Akhter

Polymer concrete is one kind of which is used as an additive of the binding material. Due to their high thermal stability, tensile and flexural strengths, high compressive strength and resistance to chemical, its popularity increasing rapidly and which is now widely used as a construction material. This paper explores a research study that has been establishing a standard correlation between concrete compressive strength with the amount of polymers and other ingredients. Hence a comparison was made between the conventional concrete and polymer concrete. As per ASTM C31, the mix design of polymer concrete is calculated and estimated the material quantity. In this research, a total of twenty-two trail mixes of polymer concrete were prepared with different amount of epoxy resin and hardener. In implementation of experimental program compressive strength test was performed for conventional concrete, polymer resin (epoxy resin) concrete with resin percentage 10%, 12%, 15%, 17% and 20% was performed and compared the results with polymer concrete (no-fly ash) with polymer concrete (fly ash) percentage 15%. It was found that the compressive strength of the polymer concrete was increased with increasing the percentage of a polymer. Compressive strength of the 17% and 20% polymer resin-based polymer concrete was 46.75 MPa and 48.32 MPa and cost was around 1,17,110.00 TK and 1,37,152.00 TK; respectively and also it was observed that by using fly ash the strength of the concrete could be increased significantly. It can be said that higher strength can be achieved with a comparatively high cost. However, the cost can be reduced by proper materials selection, mix ratio, curing and adequate quality control of the material.


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